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20KG Grease Kit

OWNER’S TECHNICAL MANUAL

G100120

Visit our website at  

www.alemlube.com.au

 or 

www.alemlube.co.nz

NSW/ACT
TEL: (02) 9939 0711
FAX: (02) 9939 0411

QLD/PNG
TEL: (07) 3889 8480
FAX: (07) 3889 8490

VIC/TAS
TEL: (03) 8787 8288
FAX: (03) 8787 8266

WA
TEL: (08) 9209 3066
FAX: (08) 9209 3933

SA/NT
TEL: (08) 8241 7111
FAX: (08) 8241 7011

NZ
TEL: (09) 447 1007
FAX: (09) 447 1008

2

Safety Warning and Precautions

WARNING:  The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible 

conditions or situations that could occur. It must be understood by the operator that common sense  

and caution are factors that cannot be built into this product, but must be supplied by the operator.

1.  Keep the work area clean and dry. Damp or wet work areas can result in injury.
2.  Keep children away from work area. Do not allow children to handle this product.
3.  Use the right tool for the job. Do not attempt to force small equipment to do the work of larger industrial equipment. 

There are certain applications for which this equipment was designed. It will do the job better and more safely  

at the capacity for which it was intended. Do not modify this equipment, and do not use this equipment  

for a purpose for which it Was not intended.

4.  Check for damaged parts. Before using this product, carefully check that it will operate properly and perform its 

intended function. Check for damaged parts and any other conditions that may affect the operation of this product. 

Replace damaged or worn parts immediately.

5.  Do not overreach. Keep proper footing and balance at all times to prevent tripping, falling, back injury, etc.
6.  DO NOT use the equipment when tired or under the influence of drugs, alcohol, or medication.  

A moment of inattention while operating this equipment may result in serious personal injury.

1.  Read the following precautions and instructions before you begin assembly or using.
2.  Failure to comply with these instructions could result in personal injury or property damage. 

Keep these instructions in a convenient location for future reference.

Important Note: 

The guarantee will be void if the pump has been altered in any way

Profile

Grease pumps are designed for transferring grease from a drum to where it would be used.
1.
  Compressed air operated reciprocating pumps are designed for high pressure greasing.
2.  Be applicable to the manipulation of all types of grease (up to NLGI-2 consistency) from its original drums.
3.  The pumps can be supplied as separate components or as a complete system with all the elements  

– necessary for its installation.

4.  The pumps can be assembled on mobile units as well as on fixed positions, connected to steel pipes.
5.  This manual is applicable to the above pump only, please confirm your pump is included.

Summary of Contents for EL SERIES

Page 1: ...less pneumatic greasing solution Should the need ever arise spare parts are readily available upon request Item No G100110 Grease Pump Ratio 50 1 Operating pressure 30 150psi 2 10bar Maximum air inlet pressure 150psi 10bar Air consumption per minute 900 10bar 100L Tube diameter 30mm Suction tube length 480mm Suitable for drum 20kgs Air inlet connection 1 4 quick plug Oil delivery connection Male 1...

Page 2: ...ng this product carefully check that it will operate properly and perform its intended function Check for damaged parts and any other conditions that may affect the operation of this product Replace damaged or worn parts immediately 5 Do not overreach Keep proper footing and balance at all times to prevent tripping falling back injury etc 6 DO NOT use the equipment when tired or under the influenc...

Page 3: ... and fill the drum 2 Clean or recharge silencer 3 Use clean grease 4 Replace damaged elements Grease leaks through the air exhaust Seal set 28 damaged Replace damaged elements If the pump has anything wrong please contact Alemlube We do not recommend customers repairing the pump themselves Storage and Maintenance Pumps are delivered in appropriate cardboard boxes Packaging material should be prope...

Page 4: ...d only to deliver grease Do not use the pump for any other purpose How To Use Pump Installation 1 When the pump is applied to a high viscosity grease or used in low temperature a grease follower plate is recommended to avoid air pockets and to get the most out of your grease The follower plate which is pulled towards the bottom of the drum by suction pressure produced by the air operated pump comp...

Page 5: ... the compressed air feed is connected to the appropriate work pressure level 5 10 bar the pump will start automatically when the nozzle or nozzle situated at the end of the grease delivery circuit is opened To stop the pump simply close the nozzle or disconnect the air inlet line Connect the Pump with other Accessories Part No Description 1 Grease Pump 2 Drum Cover 3 Grease Control Valve 4 Hose wi...

Page 6: ...your hand or body Be sure equipment safety devices are operating properly before each use 4 Any misopertation of the system equipment or accessories such as overpressure modifying parts using incompatible chemicals and fluids or using worn or damaged parts can cause them to rupture and result in fluid injection splashing in the eyes or on the skin or other serious injury or fire explosion or prope...

Page 7: ... Drum Cover and Follower Plate List Put the drum cover onto the drum and tighten the three locks crew Put the follower plate into the grease drum on the grease surface horizontally pressure it as much as possible to exhaust the air between follower plate and grease 50 1 Ratio pump G100110 Drum application 20kgs Drum cover G100110 52 Follower plate G100110 53 1 4 4m connection hose G100110 54 Greas...

Page 8: ...110 12 Baffle 1 G100110 13 Piston 1 G100110 14 O Ring 2 G100110 15 Shaft 1 G100110 16 Shaft 1 G100110 17 Sealing Ring 1 G100110 18 Guiding Ring 1 G100110 19 Connector 1 G100110 20 Silencer 1 G100110 21 O Ring 2 G100110 22 Quick Coupling 1 G100110 23 Silencer 1 G100110 24 Circlip 1 G100110 25 Outlet 1 G100110 26 Air Control Center 1 G100110 27 Washer 1 G100110 28 O Ring 1 G100110 29 Valve Seat 1 G1...

Page 9: ...hing are worn at all times in the vicinity of the control handle Failure to follow these recommendations may result in serious injury or death CAUTION Maximum fluid pressure is 5 800psi 400bar Under no circumstances should the control handle be aimed at any person Personal injury may result Product Description The control handles are used for dispensing automotive lubricants Operation 1 Connect th...

Page 10: ...e 1 O300130 20 Valve Seat 1 O300130 21 Nut 1 O300130 22 O Ring 1 O300130 23 Block Ring 1 O300130 24 Axis Tile 2 O300130 25 Axes 1 O300130 26 Liner Ring 1 O300130 27 Hexad Bolt 4 O300130 28 Join Pipe 2 O300130 29 Join Piece 2 O300130 30 Adjust Bolt 1 O300130 31 Clump Weight 1 O300130 32 Z swivel 1 O300130 1 O300130 2 O300130 3 O300130 4 O300130 7 O300130 8 O300130 30 O300130 6 O300130 9 O300130 10 ...

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