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aleo solar GmbH

 | Marius-Eriksen-Straße 1 | 17291 Prenzlau | Germany | 

info@aleo-solar.com

  

 

Installation manual Ver. 4.8, 05/2021, en   

Page 10 of 20

 

9  Electrical installation 

9.1  Connectors 

 
WARNING! 

Incompatible or unsuitable connectors can overheat: Fire hazard! 

 

Only use connectors that are the same type and from the same 
manufacturer. 

 

Avoid using different types of connectors or ones from different 
manufacturers, even if: 

-

 

connecting is possible, 

-

 

the  connectors  have  the  same  basic  designation  (e.g. 
“MC4”) or 

-

 

they are designated as “compatible”. 

 

You can find more details on this in the next two sections. 
 
 

9.1.1 

Module connectors 

The various module types can be fitted with the following connect-
ors: 

-

 

Original Multicontact® MC4 (with locking)

2

-

 

PV-JM601 (with locking). 

 
You can find the specific connectors in the module data sheet. 

 
 

9.1.2 

Connector peculiarities

HINWEIS 

 

Original Multicontact® MC4-connectors: 

Only plug original Multicontact® MC4-connectors into original-
Multicontact® MC4-connectors 

 

 

PV-JM601 connectors: 

Only plug PV-JM601 connectors into PV-JM601 connectors. 

 

 

9.1.3 

Replacing the connectors 

You  can  remove  the  connector  on  a  module  and  replace  it  with 

another  connector,  which  is  released  by  aleo  (see  chap.  9.1.2)  if 
necessary. 
You  retain  the  manufacturing  warranty  if  you  remove  and  mount 

with approved  tools in  the  proper  way and  according to  the  con-
nector manufacturer’s instructions. 

 

2

 The original Multicontact® MC4 connectors are referred to as “MC4” in the 

data sheet. 

9.2  Laying the string cables 

 
CAUTION! 

Brittle fractures in junction boxes due to contact with unsuitable 
connection cables: Risk of fire! 

 

Only  use  connection  cables  without  plasticisers,  certified  ac-
cording to the current valid standard.

3

 

_________________________________________________

 

 

INWEIS 

 

Avoid any tensile and pressure loads on the junction box when 
mounting. 

 

When  mounting,  avoid  heavy  tensile  loads  on  any  connectors 
already plugged in. 

 

 

 

Bend the cables from the connector at least 4 cm after they exit 
from the connector. 

 

Bend  the  cables  from  the  junction  box  as  well,  at  least  4  cm 
after they exit from the connector. 

This keeps the cables waterproof at the cable outlet. 

 

Observe the guidelines on laying the respective cables. 
 
Lay all cables ensuring that: 

 

you adhere to the minimum bend radius (e.g. 5-fold cable 

diameter

4

), 

 

you avoid laying near sharp corners and edges or protect 

the cables accordingly, 

 

cables  must  not  lay  between  module  backside  and 
mounting system parts, 

 

you protect them from direct sunlight and precipitation, 

 

you  secure  the  cables  with  UV  resistant  cable  clips

5

  or 

other suitable cable fasteners which protect the cable in-
sulation, 

 

cables from module strings are laid as near to each other 
as  possible  to  minimise  the  effects  of  being  struck  by 

lightning. 

 

 

 

3

 Current standard for solar DC cables in Europe: EN 50618. 

4

 Some countries specify a larger bend radius, e.g. 8-fold wire diameter in 

the USA (NEC Codebook 2011). 

5

 For attaching cable clips, use a suitable tool which constrict or damage the 

cable insulation by tightening. 

Summary of Contents for P23

Page 1: ...8 05 2021 en Page 1 of 20 INSTALLATION MANUAL For the aleo modules with standard frame 42mm X63 X61 X83 X81 with standard frame 35mm P23 with frame for the roof integration S83sol S81sol Please read...

Page 2: ...l BE Wenst u deze handleiding in het Nederlands te ontvangen neem dan contact op met de klantenservice van aleo solar zie hoofdstuk 2 2 2 Product support 2 1 Detailed information In addition to this R...

Page 3: ...afety precautions 8 8 3 Improper mounting 8 8 4 Intervals 8 8 5 Avoiding seals 9 8 6 Clearance under the modules 9 8 7 Shadowing 9 9 Electrical installation 10 9 1 Connectors 10 9 2 Laying the string...

Page 4: ..._________ WEIS NOTE indicates a potentially dangerous situation which can cause material damage if not avoided 4 2 Notes on modules The following symbol is attached to the modules If this symbol also...

Page 5: ...perience conditions that produce more current and or voltage than reported at standard test conditions 1 Accordingly the values of ISC and UOC marked on the modules should be multiplied by a factor of...

Page 6: ...les WARNING Damaged insulating back sheet Risk of electric shock and burns Avoid any contact with the back of the module with sharp or pointed objects Ensure that the back sheet remains undamaged 7 Pr...

Page 7: ...voltages possible even when the photovoltaic generator is disconnected if the generator is earthed Severe or fatal inju ries from electric shock If the circuit of your photovoltaic generator is earth...

Page 8: ...ield and re sults in loss of warranty rights Do not attach the modules by welding The temperatures cre ated in the process can cause delamination micro fissures and loss of yield and results in loss o...

Page 9: ...rtunity to affect the shadowing then take another site into consideration or only plan with the non shadowed parts of your site when you configure your photovoltaic generator 8 7 2 Effects of shadowin...

Page 10: ...4 connectors are referred to as MC4 in the data sheet 9 2 Laying the string cables CAUTION Brittle fractures in junction boxes due to contact with unsuitable connection cables Risk of fire Only use co...

Page 11: ...lectric shock Leave the planning and installation of the external and if re quired internal lightning protection to be always carried out by qualified technicians It is essential to integrate an arres...

Page 12: ...both short and long sides Fig 7 Not permissible clamp arrangement 2 c Protruding clamps d Opposing clamps have different distances to the module corners e Asymmetrical clamps on the short side 10 2 2...

Page 13: ...s A load can be a pressure load as well as a suction load Loads from snow and wind are grouped into several levels which need to be considered wherever the module is installed Higher load levels make...

Page 14: ...test load Clamping long side 0 mm 458 mm Load level I 2400 Pa 2400 Pa 120 mm 458 mm Load level II 3900 Pa 2400 Pa 220 mm 458 mm Load level III 5400 Pa 2400 Pa 220 mm 300 mm Load level IV 8000 Pa 5400...

Page 15: ...0 mm 293 mm Load level I 2400 Pa 2400 Pa 120 mm 293 mm Load level II 3900 Pa 2400 Pa 180 mm 293 mm Load level III 5400 Pa 2400 Pa 180 mm 220 mm Load level IV 8000 Pa 5400 Pa Clamping short side 0 mm...

Page 16: ...t load Permissible suction test load Clamping long side 0 mm 458 mm Load level I 1400 Pa 1400 Pa 220 mm 458 mm Load level II 3900 Pa 2400 Pa 220 mm 300 mm Load level III 5400 Pa 2400 Pa Clamping short...

Page 17: ...om trees or neighbouring houses 11 1 2 Inspection of the documentation and drawings check the module string plan 7 check the inverter s status reports determine and archive the annual output create an...

Page 18: ...of deposits is avoided 12 This prevents mechanical tension in the glass and ensures the module a longer service life For stubborn patches of dirt use the following to help Isopropanol aleo solar recom...

Page 19: ...precautions and chap 6 2 1 Electrical safety precautions 11 5 2 System parts For repairing other system parts e g substructure connection boxes contract authorised technicians to do the work or contac...

Page 20: ...Stra e 1 17291 Prenzlau Germany info aleo solar com Installation manual Ver 4 8 05 2021 en Page 20 of 20 Aleo solar GmbH Marius Eriksen Stra e 1 17291 Prenzlau Germany Contact 49 0 3984 8328 0 info al...

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