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HR-16/HR16B Service Manual 1.00 

18 

 

9.0 Service Parts List 

 

GROUP DESCRIPTION 

PART 

QTY 

POSITION 

PCB 

NOTES 

ASY 

PCB, D1 MAIN  REV AQ 

8-20-0038 

REV: AQ 

 

 

ASY 

PCB, D1 KEYPAD 

8-20-0040 

 

 

 

ASY 

CASE TOP ASSY D1 

8-20-0009 

 

 

 

ASY 

CASE TOP ASSY D2 

8-20-0010 

 

 

 

CAB 

14 PIN DIL 7 

4-18-0714 

 

 

 

CAB 

5  PIN SIL 5 

4-19-0505 

 

 

 

CAP 

0.1  MFD CERDISC 

1-02-0104 

23 

C11,23,60,61,66-71,73-83,73,80  

MAIN 

 

CAP 

2200 MFD ELEC 

1-08-2200 

C5 

MAIN 

 

CAP 

330  MFD ELEC 

1-09-0337 

C1-3 

MAIN 

 

CAP 

470  MFD ELEC 

1-09-0477 

C4 

MAIN 

 

CAP 

4.7  MFD ELEC 

1-12-0475 

C6-9,22,64,65 

MAIN 

 

CER 

100  PFD CERDISC 

1-02-0101 

C63 

MAIN 

 

CER 

150  PFD CERDISC 

1-02-0151 

11 

C71,84-90,92-94 

MAIN 

 

CER 

27   PFD CERDISC 

1-02-0270 

C18,19 

MAIN 

 

CON 

14 PIN DIL HDR 

4-14-0014 

J12-14, (2 ON KPD PCB) 

 

 

CON 

5  PIN SIL HDR 

4-15-0005 

J11 

MAIN 

 

FIL 

1000 PFD FILM 

1-20-0102 

C16,31,37,48,49,57,58 

MAIN 

 

FIL 

0.01 MFD FILM 

1-20-0103 

C34,50,60,62 

MAIN 

 

FIL 

0.1  MFD FILM 

1-20-0104 

C17,20,59 

MAIN 

 

FIL 

2200 PFD FILM 

1-20-0222 

C30,31,34,41,42,44-46 

MAIN 

 

FIL 

0.022 MFD FILM 

1-20-0223 

C26-29 

MAIN 

 

FIL 

0.047 MFD FILM 

1-20-0473 

C15 

MAIN 

 

HDW 

6-32x1/4  PP BLK 

5-00-0003 

TO220 REG 

MAIN 

 

HDW 

4-24x1/4  PF ZNC 

5-00-0009 

SLIDE POT 

 

 

HDW 

3-24x3/8  PP HILO 

5-00-0013 

LCD BEZEL 

 

 

HDW 

4-24x5/16 PPB PLAST 

5-00-1002 

18 

CASE/PCB 

 

 

HDW 

1-72x3/16 SP 

5-00-2001 

SLIDE POT BRACKET 

 

 

HDW 

#6 INT STAR WASHER 

5-01-0002 

 

MAIN 

 

HDW 

1/2  STANDOFF 6-32 

5-02-0003 

 

MAIN 

 

HDW 

SLIDE POT BRACKET 

9-03-1016 

 

 

 

HDW 

WHITE VINYL STRIP 

9-13-1007 

 

 

 

IC 

7805   +5 V T0220 

2-11-7805 

U10  

MAIN 

NATIONAL ONLY 

IC 

78L12 +12 V  T092 

2-13-7812 

U8 

MAIN 

NATIONAL ONLY 

IC 

79L12 -12 V  T092 

2-13-7912 

U9 

MAIN 

NATIONAL ONLY 

IC 74HC138 

2-14-0138 

1  U13 

MAIN 

 

IC 74HC540 

2-14-0540 

1  U2 

MAIN 

 

IC 74HC541 

2-14-0541 

1  U22 

MAIN 

 

IC 74HC573 

2-14-0573 

1  U7 

MAIN 

 

IC 74HC574 

2-14-0574 

2  U14,23 

MAIN 

 

IC 74HC04 

2-14-7404 

1  U6 

MAIN 

 

IC 

TL084  (LF347) 

2-21-0084 

U20,21 

MAIN 

 

IC LM339 

2-22-0339 

1  U1 

MAIN 

 

IC CD4052 

2-23-4052 

1  U19 

MAIN 

RCA 

ONLY 

IC 6N138 

2-24-0138 

1  U13 

MAIN 

 

IC 32Kx8 

SRAM 

2-17-0257 

1  U12 

MAIN 

 

IC 

27C256 V1.09 

2-19-0256 

U11 

MAIN 

HR-16 ONLY 

IC 

27C256  V2.02 

2-19-0256 

U11 

MAIN 

HR-16B ONLY 

IC 80C31 

2-20-8031 

1  U5 

MAIN 

 

IC PCM54HP 

DAC 

2-25-0054 

1  U18 

MAIN 

 

IC DM3 

ASIC 

2-27-0002 

1  U17 

MAIN 

 

IC 

622 MASK ROM 

2-27-0003 

U15 

MAIN 

HR-16 ONLY 

IC 

623 MASK ROM 

2-27-0004 

U16 

MAIN 

HR-16 ONLY 

IC 

3B5 MASK ROM 

2-27-0007 

U15 

MAIN 

HR-16B ONLY 

IC 

3B6 MASK ROM 

2-27-0008 

U16 

MAIN 

HR-16B ONLY 

JAC 

5 PIN DIN JACK 

4-00-0001 

J2,3 

MAIN 

 

JAC 

1/4  CLIFF (MONO) 

4-02-0001 

J4,7-10 

MAIN 

 

JAC 

3.5mm JACK (P2) 

4-16-0001 

J5,6 

MAIN 

 

JAC 

3.5mm BAR JACK (P3) 

4-16-0002 

J1 

MAIN 

 

LCD LCD 

MODULE 

9-44-1000 

 

 

 

LIT USER'S 

MANUAL 

7-51-1003 

1   

KYPD 

 

ME 

1N4148 SIGNAL DIODE 

2-00-4148 

12 

D6-14,17,20,21 

MAIN 

 

ME 

1N4001 POWER DIODE 

2-01-4001 

D1-5 

MAIN 

 

ME 

1N5231B ZENER 

2-02-5231 

D15 

MAIN 

METAL PACKAGE ONLY 

ME 

MPS 2369   TRANS. 

2-03-2369 

Q6,14,15 

MAIN 

 

ME 

2N4401 NPN TRANS. 

2-03-4401 

12 

Q1-5,7-9,11,12,16,17 

MAIN 

 

ME 

2N4403 PNP TRANS. 

2-04-4403 

Q10,13 

MAIN 

 

ME 

LED (RED) RL55 

3-02-0002 

 

KYPD 

 

ME PIEZO 

7-00-0001 

4   

KYPD 

 

ME 

12 MHz CER RES 

7-01-0003 

Z1 

MAIN 

 

ME LRG 

TORROID 

7-30-0002 

1  L1 

MAIN 

 

ME 

SM TORROID (1 WIRE) 

7-30-0003 

L2 

MAIN 

 

ME LITHIUM 

BATTERY 

7-05-0001 

1  B1 

MAIN 

 

ME 

DPDT SWITCH (ALPHA) 

6-02-0001 

SW1 

MAIN 

 

MIS 

REAR PANEL OVERLAY 

9-13-1003 

 

 

 

MIS 

RUBBER STRIP  8-3/4 

9-23-1007 

 

 

 

PLS CASE 

BOTTOM 

9-11-1006 

 

 

 

PLS 

KEY CAPS (WHT) 

9-11-1007 

16 

 

 

HR-16 ONLY 

PLS 

KEY CAP (BLK) 

9-11-1025 

16 

 

 

HR-16B ONLY 

PLS LCD 

BEZEL 

9-11-1009 

 

 

 

PLS 

SLIDE POT KNOB 

9-11-1010 

 

 

 

PLS 

ALPHA SWITCH CAP 

9-11-1011 

 

 

 

POT 

10K  TRIMPOT 

0-08-0103 

R90 

MAIN 

 

POT 

10KB SLIDE POT MONO 

0-09-1009 

 

 

 

POT 

10KB SLIDE POT STER 

0-09-1010 

 

 

 

RES 

100   1/8W  5% 

0-00-0101 

R75,120,133 

MAIN 

 

GROUP DESCRIPTION 

PART 

QTY 

POSITION 

PCB 

NOTES 

RES 

1K    1/8W  5% 

0-00-0102 

17 

R23,29,35,36,48,49,50,51,64,67,69,72,91,92,112,114,115 

MAIN 

 

Summary of Contents for HR-16

Page 1: ...HR 16B Drum Machine Drum Machine SERVICE MANUAL 1987 Alesis...

Page 2: ...HR 16 HR16B Service Manual 1 00 i 03 31 06 HR 16 HR 16B Drum Machines Service Manual V1 00 7 27 95...

Page 3: ...repairs done by you or with reference to the Manual shall be solely your responsibility and Alesis shall have no liability for any such repairs or service work All such service or repairs are perform...

Page 4: ...re which accompanies the product CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same type or equivalent type recommended by the equipment manufacturer Battery Man...

Page 5: ...e not to allow liquids to spill or objects to fall into any openings of the product 6 Water or Moisture The product should not be used near any water or in moisture 7 Heat Do not place the product nea...

Page 6: ...s capacitors that begin to leak excess current after a significant amount of time 5 Cable Checks Wiggling cables can reveal intermittent failures such as loose cables or poorly soldered headers Rememb...

Page 7: ...es 7 6 1 General Testing 8 6 2 Internal Diagnostics and Hidden Keys 8 6 3 DAC Adjustments 8 7 0 Updates and Corrections 9 7 1 New SRAM Supply Circuit 9 7 2 Glass Zener D15 9 7 3 Dirty Cliff jacks 10 7...

Page 8: ...Diagram 2 is provided in order to assist with board revision identification 2 0 Power Supply The power supply begins with the 9 Volt A C adapter Alesis P2 mini plug or P3 barrel types Input from J1 is...

Page 9: ...ear They should be replaced with low power versions 58256 LP when found in order to eliminate excess battery drain We are currently using Hitachi 62256ALPs as replacements CAUTION Danger of explosion...

Page 10: ...estroy any hope that the battery backup will work R28 R29 and the 5 1V zener diode D15 work together as a voltage divider to the base of Q4 and is designed so that transistor Q4 will turn on when the...

Page 11: ...is strobed At this point data on the 8031 data buss is written into the latch 3 3 Keypad I O Keypad I O is handled through a simple polling process Each row of the keypad matrix is pulled low one at a...

Page 12: ...6MHz in HR 16 DAC0 DAC16 42 51 53 60 Output to DAC A0 A19 3 17 19 23 Mask Address Buss D0 D7 61 68 Mask Rom Data Buss SNH0 39 Output Sample and Hold Control SNH1 40 SNHIN 41 Output Sample and Hold In...

Page 13: ...ts The analog equivalent of these values is compared to the actual input signals via comparators U1 pins 2 4 and 5 for the data slider and U1 pins 8 9 and 14 for the piezos The 8031 reads the result o...

Page 14: ...level output The output during tape save or type sync out applications will appear as a 5V pulse train but only if the tape out is NOT connected to a deck the decks A C coupling will distort the outpu...

Page 15: ...ivalent to reinitializing To perform the internal diagnostics connect a MIDI cable between MIDI in and out Connect a 1 8 inch cable between Tape in and out Activate the self test keys above the order...

Page 16: ...ation to install the circuit in Revision A CA PC boards while diagram 6 shows the location for revision AQ PC boards The installation of this circuit is highly recommended and is absolutely necessary...

Page 17: ...ffect was to leave the EPROM permanently enabled and use OE pin 22 which operates much faster to control it s access to the data buss On revision A PC boards this requires cutting a trace scraping the...

Page 18: ...sion CA main PC boards were manufactured with the solder mask covering the ground plane that will need to be scraped off in order to achieve a proper connection If this is not done correctly this may...

Page 19: ...f this happens then battery backup will not function The simplest solution is to lift one or both leads of the resistor slightly with a soldering iron pushing them up through from the bottom of the bo...

Page 20: ...t threshold Revision AQ During the development of the AQ main PC board one of the prime considerations was to reduce R F emissions to virtually 0 Towards this end a 100 ohm resistor R133 was introduce...

Page 21: ...vision CA When the PUP circuit first appeared it was found that the circuit would occasionally oscillate on power up causing noise This was eliminated by adding a bypass capacitor later incorporated a...

Page 22: ...ithic filter capacitor Any of the small blue RAM capacitors used as bypass capacitors can become shorted and pull the rail low We are currently using ceramic disk capacitors as replacements exclusivel...

Page 23: ...eshoot and repair as necessary No tape in Broken 1 8 jack J5 Replace and retest User error See section 5 3 Faulty 8031 Troubleshoot and repair as necessary Faulty integrator capacitor C11 or C23 Repla...

Page 24: ...ed only in the HR 16 and does not have the correct MASK ROM addressing tables to play HR 16B sounds Check and replace if necessary Faulty DM3AG ASIC Replace and retest Faulty power supply rail Trouble...

Page 25: ...N IC 74HC04 2 14 7404 1 U6 MAIN IC TL084 LF347 2 21 0084 2 U20 21 MAIN IC LM339 2 22 0339 1 U1 MAIN IC CD4052 2 23 4052 1 U19 MAIN RCA ONLY IC 6N138 2 24 0138 1 U13 MAIN IC 32Kx8 SRAM 2 17 0257 1 U12...

Page 26: ...0 00 0302 2 R28 37 MAIN RES 300K 1 8W 5 0 00 0304 1 R63 MAIN RES 3 3M 1 8W 5 0 00 0335 1 R24 MAIN RES 390K 1 8W 5 0 00 0394 1 R17 MAIN RES 470 1 8W 5 0 00 0471 13 R7 68 117 119 125 132 MAIN RES 4 7K...

Page 27: ...that would cause pattern 99 to be erased if a single pattern or song was loaded in or a cassette was verified 6 15 88 1 07 1 Fixes bug that when adding beats to the beginning of a pattern any drums m...

Page 28: ...1 64 0 50 0 1 50 58 3 OFF 0 50 0 50 Despite the displayed percentage being smaller in the new values there are actually more shuffle steps than before The old displayed percentages represented the rat...

Page 29: ...wnbeat For example if no events existed on beats 1 and 2 and the length from top was changed to be shorter by one beat the amount of silence before the first event would be wrong 2 Fixed bug which cau...

Page 30: ...transmitted or received the SYSEX ENABLE function MIDI UTIL page 15 must be turned on All 11 possible commands will be transmitted in the following format HEX COMMENTS F0H SYSTEM EXCLUSIVE STATUS BYT...

Page 31: ...of CLS HAT 0 127 0CFH MIDI note assignment of MID HAT 0 127 0D0H MIDI note assignment of OPEN HAT 0 127 0D1H MIDI note assignment of CLAPS 0 127 0D2H MIDI note assignment of PERC 3 0 127 0D3H MIDI not...

Page 32: ...minus data in 0CDH 0CEH 2D3H 2D4H DON T ALTER 2D5H Shuffle amount 0 24 0 50 2D6H 2D7H DON T ALTER 2D8H Tempo 20 255 2D9H Quant clock count must correspond to Quant value 0 9 96 64 48 32 24 16 12 8 6 1...

Page 33: ...63H 06H KICK panning bits 5 7 0 L 6 R pitch bits 0 4 0 16 1FH 15 07H SNARE sound number 0 30H 08H SNARE output assign bit 7 and volume bits 0 6 0 63H 09H SNARE panning bits 5 7 0 L 6 R pitch bits 0 4...

Page 34: ...nt or a count of clocks to wait or 0FFH which indicates the end of the pattern If the event is a drum event bit 7 will be 0 bits 4 6 will contain the dynamics of the note 0 7 and bits 0 3 will contain...

Page 35: ...H EOX 02H RECORD BUTTON This command is used to press or release the RECORD button It will affect whether the HR 16 will go into play or record when it receives a MIDI START command It does not affect...

Page 36: ...dition it is recommended that a delay be added before sending additional MIDI commands since it may take a few seconds for the copy operation to be complete during which time MIDI data will be ignored...

Page 37: ...ned off If MIDI ECHO is on the transmitting device will see the inquiry message returned to it if bi directional communication is functioning This function is useful in determining that the HR 16 is r...

Page 38: ...HR 16 HR16B Service Manual 1 00 31 12 0 Service Manual History 7 27 95 V1 00 1st release...

Page 39: ...4 15 18 D19 6 D2 1 18 D21 11 D3 1 D4 1 D5 1 15 D6 4 18 D7 2 5 D8 9 DAC 5 6 8 11 16 17 18 21 DAC0 DAC16 5 data buss 2 3 4 5 10 15 16 17 data corruption 2 3 9 data slider 6 16 17 DataDisk 7 distortion...

Page 40: ...est 8 shield 11 shorts 1 11 SHUFFLE 21 25 SIP 6 19 SNH0 5 SNH1 5 SNHIN 5 software history 15 solder mask 10 11 SONG DATA 25 26 27 28 Song Pointer 20 SRAM 1 2 3 8 9 15 16 18 SRAMs 2 9 standby current 2...

Page 41: ...HR 16 HR16B Service Manual 1 00 34 NOTES...

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