Alfa Laval Toftejorg SaniMidget SB Series, Instruction Manual

Page 1: ...Date of issue 28 October 2009 Instruction Manual Alfa Laval Toftejorg SaniMidget SB With 3 A standard version clip on weld on UltraPure standard version clip on weld on Product Documentation Qualification Documentation ...

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Page 3: ...a 7 Dimensions 7 Performance Data for SaniMidget SB 8 Installation and Normal Operation 9 General Installation Instructions 9 Part lists for SaniMidget SB 3 A 10 Part lists for SaniMidget SB UltraPure 10 Installation 11 Normal Operation 14 General Safety Precautions 14 Maintenance and Repair 15 Recommended Service Intervals 15 Service and Repair of Machines Ordered with Alfa Laval Q doc 15 Disasse...

Page 4: ...iMidget SB UltraPure has not been verified to meet 3 A Sanitary Standards Warning Before installing the machine and setting it into operation carefully read the General Installation Instructions page 11 and the Safety Precautions page 14 and take all necessary precautions according to your application and local regulations Note The illustrations and specifications contained in this manual were eff...

Page 5: ...rademark or registered trademark of Alfa Laval Tank Equipment A S The Toftejorg SaniMidget SB series product has patent pending US 12 495 211 Other products or company names mentioned herein may be the trademarks of their respective owners Any rights not expressly granted herein are reserved Quality system The SaniMidget SB 3 A and SaniMidget SB UltraPure are designed to meet 3 A Sanitary Standard...

Page 6: ...designed for use in pharmaceutical biotechnological food and dairy processing applications It may be used in reactors mixing processing tanks spray dryers and other process equipment with a volume from 0 1 10 m 27 2 700 US gallons For larger volumes multiple SaniMidget SB s may be applied Application assistance and recommendations for optimal position is available Functioning The flow of cleaning ...

Page 7: ...iMidget SB UltaPure has not been verified to meet the requirements of 3 A Sanitary Standards Q doc Alfa Laval has made two levels of documentation for Tank Cleaning Machines the Product Documentation and the Qualification Documentation Product Documentation consist of 3 1 and USP Class VI Certificates FDA Declaration of Conformity TSE Declaration and QC Declaration of Conformity The Qualification ...

Page 8: ...Page 6 Instruction Manual Alfa Laval Toftejorg SaniMidget SB IM TE91A720_EN2 Blank page ...

Page 9: ...ct AL for recommendations Connections Clip on 1 BPE US Clip on 1 BPE US Weld on 1 BPE US Weld on 1 ISO Weld on DIN Range 1 Ø28 Dimensions Clip on 1 BPE US Clip on 1 BPE US Weld on 1 ISO Weld on 1 BPE US Weld on DIN Range 1 Ø28 mm inch mm inch mm Inch mm inch mm inch ID t B A Ø clip G E 25 7 1 2 42 0 84 8 4 0 4 1 15 0 1 012 0 047 1 653 3 338 0 157 0 161 0 590 38 4 1 2 54 7 118 3 4 0 4 1 25 4 1 512 ...

Page 10: ...e value of flow rate and throw length The Flow rate can vary up to 10 Note The inlet pressure is measured immediately before the inlet to the machine In order to achieve the performance indicated on the curves the pressure drop in the supply lines between pump and machine must be taken into consideration The water temperature during testing was approx 20 C ...

Page 11: ...e factory before shipping in accordance with Test Requirements for SaniMidget SB 3 A Note The machine shall be installed in accordance with national regulations for safety and other relevant regulations and standards In EU countries the complete system must fulfil the EU Machinery Directive and depending of application the EU Pressure Equipment Directive the EU ATEX Directive and other relevant Di...

Page 12: ...G AISI 316L AISI 316L 16B132 x0 16B500 16B540 16B520 16B560 16B182 x0 16B505 16B550 16B530 16B561 16B232 x0 16B501 16B540 16B520 16B560 16B233 x0 16B502 16B540 16B520 16B560 Part lists for SaniMidget SB UltraPure Wear part Pos 1 Pos 2 Pos 3 Pos 4 Item number AISI 316L PEEK MG AISI 316L AISI 316L 16B132 x5 16B510 16B542 16B520 16B560 16B232 x5 16B511 16B542 16B520 16B560 16B233 x5 16B512 16B542 16B...

Page 13: ...d 30 34 mm 1 18 1 33 For weld on versions NO clip hole is needed the connector containing the clip hole is welded on the end of the down pipe Important information SaniMidget SB 3 A weld on versions To continue to meet the requirements of the 3 A Sanitary Standard 78 01 the weld on version shall be welded onto the end of a straight down pipe This straight down pipe shall be connected to the supply...

Page 14: ... Pos 1 The stator can be inserted to its full extent in one position only When the stator is fully inserted into the connector the rotor Pos 2 will be fixed between the bearing surface of the stator and connector 3 Having inserted the stator Pos 3 into the connector Pos 1 turn the stator 90 to align the hole in the cylindrical end of the stator with the holes in the connector 90 Down pipe if weld ...

Page 15: ...d below the stator slide the SaniMidget SB onto the downpipe Align the clip holes in the connector Pos 1 with the clip holes in the down pipe while mounting the clip through the hole in the connector the down pipe the stator Pos 3 the other side of the down pipe and finally out through the other side of the connector 5 Turn the clip Pos 4 upwards until contact with the connector down pipe and pull...

Page 16: ...tress mechanical parts in the SaniMidget SB cleaner Max pressure difference is 3 0 bar Ideally use a frequency controlled pump with gradually increase of pumping speed After Use Cleaning After use flush the machine with fresh water Cleaning media should never be allowed to dry or settle in the system due to possible salting out or scaling of the cleaning media If cleaning media contains volatile c...

Page 17: ...n a hatch in the tank to verify rotation and liquid fans are emerging from all slots ATTENTION Use only pure water at normal temperature for safety reasons If needed proceed to 1 1 Un install the machine as described on the following pages 2 Visual inspection for foreign objects Remove any objects and clean before rotation verification 3 Visual inspect the bearing surfaces the holes for the clip o...

Page 18: ...holding the hand under the stator Pos 3 lower the SaniMidget SB free from the down pipe and remove it from the tank together with the clip Pos 4 4 When out of the tank turn the Stator Pos 3 90 to allow it to be withdrawn from the connector Pos 1 This completes the disassembly and the four parts stator rotor connector and clip of the SaniMidget SB can be inspected For the weld on versions the conne...

Page 19: ...ibed as detailed as possible For description of the working conditions fill in the form Claim Report Working Conditions which you will find at the back of this manual How to contact Alfa Laval Tank Equipment A S For further information please feel free to contact Alfa Laval Tank Equipment A S Baldershoej 19 P O Box 1149 2635 Ishoej Denmark Phone no 45 43 55 86 00 Fax no 45 43 55 86 01 www alfalava...

Page 20: ...rking Conditions Inlet pressure at machine cleaner Type of Valve in inlet line Can hydraulic shock be disregarded Yes No Inlet line flushed before installation of tank cleaner Yes No Working hours before failure hours Cleaning Programme Cleaning media and conc Temperature Time Recirculation Is sterilising being used Yes No Procedure media temp Is steam injection being used for heating Yes No Time ...

Page 21: ...lising Soft particles size ______________________________ Has filter been installed in inlet line Yes Mesh size mm No Is tank cleaner flushed with clean water after tank cleaning Yes No Type of Soilage Tank Contents to be removed Name formula concentration of material to be removed from tank What is material soluble in Nature of material Volatile explosive Sticky tenacious Contains soft particles ...

Page 22: ...Declaration of Conformity with EN10204 Page 20 Instruction Manual Alfa Laval Toftejorg SaniMidget SB IM TE91A720_EN2 Declaration of Conformity with EN10204 ...

Page 23: ...Declaration of Conformity with EN10204 Instruction Manual Alfa Laval Toftejorg SaniMidget SB Page 21 IM TE91A720_EN2 ...

Page 24: ...Page 22 Instruction Manual Alfa Laval Toftejorg SaniMidget SB IM TE91A720_EN2 ...

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Page 28: ...d time again We help our customers to head cool separate and transport products such as oil water chemicals beverages foodstuffs starch and pharmaceuticals Our worldwide organization works closely with customers in more than 100 countries to help them stay ahead How to contact Alfa Laval Contact details for all countries are continually updated on our website Please visit www alfalaval com or www ...