Alfamacchine Minigraf 4, Instruction Handbook Manual

Page 1: ...1 Minigraf 4 INSTRUCTION HANDBOOK Minigraf 4 Alfamacchine Via Selva 23 25 47100 Forl Italy Tel 39 0543 783301 Fax 39 0543 783302 info alfamacchine com www alfamacchine com...

Page 2: ...ARRANGEMENTS 9 4 4 UNPACKING 9 4 5 CONNECTIONS 9 4 6 PRELIMINARY CONTROLS 10 4 7 MACHINE ARRANGEMENT 10 4 8 ADJUSTMENTS 11 4 9 ITEMS TO CHECK BEFORE USING THE MACHINE14 5 FUNCTIONING 15 5 1 OPERATORS...

Page 3: ...s duty on times agreed with the producer to execute what is indicated in our documentation Things normally charged to the customer Premises predisposition included building works Pneumatic supplyng o...

Page 4: ...ximum attention to the paragraph marked with this symbol It is requested to take a measurement data to check a signal The user is requested to check the proper positioning of any element of the machin...

Page 5: ...vel according to the acceleration frequency to which arms are exposed does not exceed 2 5 m s2 2 8 NOISE EMISSIONS The machine is designed and projected for reducing the noise emission level to its so...

Page 6: ...ore the existing equipment can be further upgraded with additional accessories that will not alter its basic structure Technical upgrades on the machine model if any will be such that they can be inst...

Page 7: ...he machine is equipped with adequate protections for persons exposed to the risks of using this machine taking into consideration the working parts driver blade horizontal clamp vertical clamp 3 6 STO...

Page 8: ...to be shipped in a safe way to avoid any damage to its parts All the protections and guard devices must be properly closed and locked The machine has to be shipped like positioned for installation Bef...

Page 9: ...d is controlled by a dual action foot pedal The 3 pipes for comp ressed air connected with the pedal must be inserted into the 3 fittings located on machines right side in the following sequence fig 2...

Page 10: ...pointing in the direction indicated in the figures 5 and 6 Check that the V nail size is suitable with the type of claw head mounted Move the claw pusher forward by flipping the control lever see fig...

Page 11: ...erator can shift the driver assembly by pressing the special lever located on the right side of the working bench fig 13 14 The Minigraf 4 is produced in versions at 2 or 3 positions respectively 2P a...

Page 12: ...6 and adjust the pressure pad height over the frame until it is between 5 8 mm above the moulding This will help prevent any accidental crushing of your fingers Tighten the handle once you have reache...

Page 13: ...sted values apply to 7 and 10 mm high V nails Increase the pressure by 10 for 15 mm high V nails When stacking 2 or moreV nails increase the working pressure by about 10 15 The suggested pressures are...

Page 14: ...m the top of the moulding 2 tighten the knobs to lock the protection shield You can purchase the guard as an option for your machine Even if the protective shield is properly adjusted it is necessary...

Page 15: ...ions devices and how to stop the machine in case of an emergency The Maintenance people in addition to the above mentioned characteristics must be in possession of an adequate technical education 5 3...

Page 16: ...from the pedal It is also possible to disconnect the fast clutch fitting from the compressed air 5 5 MACHINE REINSTATEMENT The machine reinstatement is performed by pressing the pneumatic foot pedal...

Page 17: ...ce all the operations are finished reinstall the protections or shields you removed or opened 6 4 CLEANING The machine structure is simple and robust therefore the mechanical parts do not require any...

Page 18: ...ion for maintenance Isolation for maintenance 6 7 EXTRAORDINARY MAINTENANCE Listed below are the operations that need the intervention of ALFAMACCHINE your distributors Technical Assistance see the pa...

Page 19: ...ong in the magazine Guide channels damaged or jammed Claw pusher has insufficient thrust Claw head not suitable with V nails size Faulty V nails Insufficient working pressure Opened V nail magazine Fa...

Page 20: ...ves Unsuitable V nails Poor frames clamping the frame moves during the V nail insertion Worn driver blade Jammed driver blade REMEDY Remove the surplus of oil and or condensation Replace the foot peda...

Page 21: ...parts To order the above listed spare parts send by fax or letter with the following data Model of the Machine Code of exploded parts drawing Reference number of spare part or group indicated on the m...

Page 22: ...1 Alfamacchine Minigraf M4 series...

Page 23: ...Knob 22 Washer 23 Complete connecting plate 24 Main frame 25 Screw 26 Washer 27 Support 28 Blocking clamp 29 Screw 30 Screw 31 Knob 32 Screw 33 Lever valve 34 Left inch rule 35 Head 36 Gasket kit 37...

Page 24: ...2 Alfamacchine Minigraf M4 series...

Page 25: ...87 Screw 88 Complete pin 89 Stapples pusher 90 Complete head 91 Staples box 92 Screw 93 Head H7 93 Head H10 93 Head H15 94 Screw 95 L block 96 Head 97 Block 98 Bracket 99 Gasket kit 100Piston and driv...

Page 26: ...7 Alfamacchine Minigraf M4 series...

Page 27: ...axis 23 Knob 24 Washer 25 Complete connecting plate 26 Main frame 27 Screw 28 Washer 29 Support 30 Blocking clamp 31 Screw 32 Knob 33 Screw 34 Lever valve 35 Inch rule X axis 36 Block 37 Head 38 Gaske...

Page 28: ...8 Alfamacchine Minigraf M4 series...

Page 29: ...98 Headless screw 100 Complete head 101 Screw 102 Support 103 Complete cylinder 105 Screw 106 Complete pin 107 Stapples pusher 108 Staples box 109 Screw 110 Head H7 110 Head H10 110 Head H15 111 Scre...

Page 30: ...6 Valve 858 2 52 1 6 2 735630007 Regolatore di Pressione 1 8 02 Pressure Regulator 1 8 08 3 735130003 Freno 1 8 RFU Flow control 1 8 RFU 4 735130006 Bloccaggio Soffice BIT 02 Soft Clamp BIT 02 5 2587...

Page 31: ...58 2 52 1 6 2 735630002 Regolatore di Pressione Pressure Regulator 3 735630007 Regolatore di Pressione 1 8 02 Pressure Regulator 1 8 08 4 735130006 Bloccaggio Soffice BIT 02 Soft Clamp BIT 02 5 258710...

Page 32: ...58 2 52 1 6 2 735630002 Regolatore di Pressione Pressure Regulator 3 735630007 Regolatore di Pressione 1 8 02 Pressure Regulator 1 8 08 4 735130006 Bloccaggio Soffice BIT 02 Soft Clamp BIT 02 5 258710...

Page 33: ...3 1 Minigraf 4 SCHEMES C Plates location...

Page 34: ...d such as Cedar Cherry Oak Ramin Poplar Maple Pine Other materials Vertical grain MDF Polystyrene PVC HW Suitable for soft wood such as Oak Ash Hickory Pecan Maple Cherry Ramin Other materials Horizon...