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manual torque multiplier

3

A  Incoming Inspection and Packaging

 

Visually inspect all components for possible dam -

age. If shipping damage is found, notify the forward-

ing 

alkitronic

®

 Partner

 immediately. Return com-

ponents and 

alkitronic® / Norwolf 

manual torque 

multiplier

 

in original package to avoid additional 

damage. Therefore, please keep the packaging.

B  General Description

alkitronic

®

 

M-ML /

Norwolf Missing Link

 and 

series

 

are manual 

operated torque tools. They are the ideal tools for energy 

independent precise tightening and loosening of heavy-duty 

bolt connections even in high explosion-risk areas. The 

XCE 

link

 must always be powered by an electric or pneumatic 

Torque Multiplier

. The 

alkitronic

®

 / Norwolf  

torque tools 

provide safe, economic, and problem-free operation. They 

replace pipe extensions and other inadequate methods.  

alkitronic

®

 / Norwolf 

torque tools are maintenance-free, 

compact and robust design. They improve on-the-job safety 

and require short assembly times.

• 

Low energy input - high torque transfer !

 

1.   Safety Instructions

Safety Precautions

: Users must not be under the influence 

of intoxicating substances, e.g. drugs, alcohol, medication.

To avoid injuries, always wear safety goggles and protective 

clothing when using power tools.

1.1  Intended use

The 

alkitronic® / Norwolf

 torque tool has been designed for 

tightening and loosening heavy duty nuts and bolts by using 

a torque wrench (

alkitronic

®

 

M-ML /

Norwolf Missing Link

 / Z 

series

or electric / pneumatic torque multiplier (XCE Link). 

Any other use is considered improper. Any damages resulting 

from improper use are the responsibility of the user.

1.2  Operators responsibilities

The user is obliged to read the operating and maintenance 

instructions before using or servicing the device. The device 

must only be used by persons aware of the purpose, the con-

sequences of their action, and the precise usage of the device.

Please contact your 

alkitronic®

 partner for guidance when 

ever you are in doubt as to the operation and / or proper 

safety precautions to be taken for your particular application. 

alki TECHNIK GmbH

 

cannot be held responsible for any 

damage caused by improper use, lack of maintenance, or 

incorrect application.

                                     

alkitronic

®

 

torque wrenches

alkitronic

®

 

 accessories

For each case original accessories

alkitronic

®

  

STACO

Standard socket

alkitronic

®

 

STABI

Standard connector

alkitronic

®

    

reaction 

torque arm

alkitronic®

 

 STA

 

alkitronic

®

 

 accessories

for manual, pneumatic or electric 

torque multipliers.

Summary of Contents for M-ML

Page 1: ...Operation and Maintenance Manual Manual Torque Multiplier M ML XCE Link ...

Page 2: ...series XCELink manual torque mul tiplier This product sets the highest international standards for quality and safety To maintain these standards read and follow the information and instructions found in the opera tion and maintenance manual Maintenance and repair of the alkitronic Norwolf man ual torque multiplier must be performed by the alki TECHNIK GmbH or by certified workshops trained and in...

Page 3: ...ohol medication To avoid injuries always wear safety goggles and protective clothing when using power tools 1 1 Intended use The alkitronic Norwolf torque tool has been designed for tightening and loosening heavy duty nuts and bolts by using a torque wrench alkitronic M ML Norwolf Missing Link Z series or electric pneumatic torque multiplier XCE Link Any other use is considered improper Any damage...

Page 4: ...ved arrows as a guide Placethealkitronic M MT NorwolfMissingLinkcompletely on the bolt nut Fig 1 1 Ensure a stable reaction point see page 6 item 3 Always keep the tool in axis line 2 to the bolt during the bolting process Tighten Rotation CW Loosen Rotation CCW Reaction torque TURN e g loosen Torque wrench dependingonversion 1 2 or 3 4 1 2 Example of bolting directions tightening and loosening Ch...

Page 5: ...are pin Place the Z series manual torque multiplier with the socket com pletely on the bolt nut Ensure a stable reaction point see page 6 item 3 Always keep the torque tool in axis line Fig 4 5 to the bolt dur ing the bolting process 5 2 3 Putting into operation alkitronic Norwolf XCE Link The hub style version has a specific splined hub to match the chosen input tool This version operates with an...

Page 6: ...Dangerous tipping can be caused by the bolting connectionand the manualtorque multiplierbeing at different heights For this situation reduce the maximum torque of the wrench Before starting work ask your alkitronic Partner or Alki Technik GmbH for safe solutions If the tool tends to ride up or creep stop and re adjust the reaction area to a more solid and secure position Reaction support surface T...

Page 7: ...HTEN Application with DMA alkitronic M ML 90 degrees rotated LOOSEN XCE Link 4 1 Danger areas Never place your hand or fingers between the DMA and support point or under the housing of the M ML MissingLink Zseries XCELink High risks of injuries Identification of danger points Reaction torque TIGHTEN alkitronic M ML with reaction torque arm DMA ...

Page 8: ...ftheTorqueMultipliermust be in agreement with the engraved arrow TURN Fig 11 2 on the XCE Link The rotation is changed by reversing the XCE Link by 1800 Insert the multiplier in the splined hub To loosen the bolt connection the Torque Multiplier drive direction must be in agreement with the en graved arrow TURN on the XCE Link The rotation is changed by reversing the Missing Link by 1800 Insert th...

Page 9: ...urs of op erationcalibrationandser vicingmustbecarriedout more frequently Please contact your alkitronic partner Storage Thealkitronic Norwolf manualtorquemultiplier should be stored dry cooled down and dust free in its original packaging or in another lockable container Warmth and humidity may lead to oxidations in parts within the tool housing Following these rules will reduce the risk of malfun...

Page 10: ... 16 17 C mm 25 27 30 33 36 40 42 46 49 53 56 59 63 G mm 241 243 246 249 252 256 258 262 265 269 272 275 279 SW AF 50 55 60 65 70 75 80 90 100 105 110 115 120 A mm 13 14 14 15 15 16 16 17 18 19 20 20 21 B mm 14 14 15 15 16 16 17 18 19 19 20 20 21 C mm 42 46 49 53 56 59 63 70 76 80 83 87 90 G mm 330 334 337 341 344 347 351 358 364 368 371 375 378 SW AF 24 27 32 36 41 46 50 55 60 65 70 75 80 A mm 10 ...

Page 11: ...manual torque multiplier 11 Notes alki TECHNIK GmbH GBA Link Tools 2 2022 08 30 4Pdesign Materials and specifications are subject to change without notice ...

Page 12: ...er tightening without reworking No environmentally caused failures IP54 ATEX High work safety Easy to use clear simple instructions Low maintenance and cost efficient Increased precision Precise customer specific torques High repeatability Reliability in permanent operation Documentation of tightening results Automatic shut off Better service Technical advice on site Training offers Manufacturer s...

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