ALKOTA 5305A, Service Manual

Page 1: ...Servic e Manua l Servic e Manua l g distribu com S N 279409 UP 20150828 115 Volt GED Series Model 5305A p n 5305A 90052...

Page 2: ..._______________________________________________ SELLER ______________________________________________________ ADDRESS CITY STATE ZIP ______________________________________________________ NOTES Englis...

Page 3: ...20 Head Installation Torgue Sequence 21 Pump 22 Specifications 22 Exploded View 23 Pump Kits 24 Unloader Assembly 26 Specifications 27 Parts List 28 Maintenance Exploded View 29 Trouble Shooting 30 P...

Page 4: ...Month Day Year Operating Hours Maintenance Performed Machine Record...

Page 5: ...inimum Inlet Water Pressure 10 psi 2 8 bar Over 65 psi 4 5 bar may require water inlet regulator Stack Size 8 OD 203 mm OD Fuel Tank Capacity 12 gal 45 L Spray Tips Yellow 5 5 15 p n JA0 15055 2 Impac...

Page 6: ...t yes Amp 25 BURNER Burner Part Number V00 17379 2 Burner Type Pressure Atomizing Fuel Type Kerosene 1 or 2 Diesel Fuel Pressure 125 PSI 9 BAR Fuel Pump Suntec P N V00 14283 Motor Voltage 115v 1PH 60h...

Page 7: ...3 Final Assembly Final Assembly 10 26 052 Z08 03402I MODEL 5305A INFORMATIVE FUELTANK HOUR METER BURNER SWITCH COMBIMETERING VALVE PRESSURE GAUGE CHEMICAL METERING WATER INLET DISCHARGE HOSE...

Page 8: ...T NUMBER PART DESCRIPTION 1 W04 31231 B Coupler 3 8F X 1 2MNPT 2 K02 031100E5 Assembly Hose 3 8X 100 4120 00902P PART LIST ITEM PART NUMBER PART DESCRIPTION 1 C04 00131 Screen Chemical 2 Z01 08413 2 H...

Page 9: ...5 Trigger Gun Wand 11 Gun Wand Assembly...

Page 10: ...00158 09 WASHER FLAT 1 14 J06 00158 10 WASHER FLAT BRASS 1 15 J06 00158 11 HOUSING VALVE 1 16 J06 00158 12A RETAINER VALVE 1 17 J06 00158 13 SPRING COMPRESSION 1 18 J06 00158 14 PIN VALVE 4MM X 44MM...

Page 11: ...7 General Assembly General Assembly 38 19 17 6 29 3 28 26 37 27 24 38 43 22 23 5 33 32 31 15 4 21 16 8 30 18 1 42 13 12 39 25 14 2 40 7 16 48...

Page 12: ...x 3 1 2 2 17 H04 19011 SCREW SELF TAP 5 18 H04 31301 SCREW CAP 5 16 X 3 4 8 19 H04 31306 SCREW CAP 5 16 X 3 4 4 20 H06 25003 NUT HEX 4 21 H06 31300 NUT LOCK 5 16 6 22 H06 37500 NUT LOCK 3 8 16UNC HEX...

Page 13: ...E06 00003 COUPLING FULL 1 5 F04 00411 BUSHING STRAIN RELIEF 2 6 F04 00420 BUSHING INSULATION 1 7 F04 00450 GROMMET 1 8 F04 00610 TERM FORK 3 9 F04 00611 TERMINAL QUICK DISCONNECT 2 10 F04 00612 TERMI...

Page 14: ...10 Control Panel 31 Coil Outlet Metering Valve Assembly...

Page 15: ...EMICAL SOURCE CHEMICAL INPUT Z01 03613 2 K60 01700 WATER INLET K02 03248 1 3 8 x 48 INLET COIL K33 04800 3 8 x 48 5305A K02 03234A1 4205A 3 8 x 34 Y01 00033 K60 01200 5 8 x 12 Z01 03613 2 1 4 x 36 K33...

Page 16: ...66 DISCHARGE HOSE COIL INLET 4205A YO1 00033 Z01 03613 2 1 4 x 36 CHEMICAL INPUT K60 01700 5 8 x 17 INLET WATER 5 8 x 12 1 2 K60 01200 K33 01500 3 8 x 15 5305A K02 03234A1 K02 03234A1 3 8 x 34 Flow Di...

Page 17: ...13 Meteing valve Valve Metering...

Page 18: ...MOTOR BURNER 115 VAC SOLENOID FUEL 115 VAC IGNITION GENERATOR HOUR METER TEMPERATURE CONTROL FUEL SOLENOID FLOW SWITCH TOGGLE SWITCH BURNER AND CONTROLS TOGGLE SWITCH FLOW SWITCH GENERATOR 115 VAC 115...

Page 19: ...THREAD 1 4 20UNC X 3 1 4 C03 00620 Q VALVE FLOAT 1 5 C03 00622 B BALL FLOAT PLASTIC 1 6 C04 00120 FILTER SOAP SCREEN 1 7 E08 00016 4 ELBOW 1 2FNPT 1 8 E08 00016 4T ELBOW 1 2 FNPT 1 9 E09 00002 P PLUG...

Page 20: ...at Ball and Stem Found In The Assembly Where Float Valve Used VALVE FLOAT p n C03 00620 Q ITEM NO PART NUMBER PART DESCRIPTION QTY 1 HOUING VALVE 1 2 ARM PLUNGER 1 3 NUT WING 1 4 ARM BALL 1 5 C03 9962...

Page 21: ...011 58 ELBOW PIPE 1 5 E08 00016 4 ELBOW 1 2FNPT 1 6 E08 00016 4T ELBOW 1 2 FNPT 1 7 E14 00010 68 NIPPLE HEX 3 8MNPT 1 8 E15 00018 48 NIPPLE BRASS 1 2 1 9 E15 00025 48 NIPPLE BRASS 1 2 1 10 K21 02214 1...

Page 22: ...will not Good valve assemblies should be set aside for installation in step 7 6 Malfunctioning valve assemblies must be replaced 7 Lubricate a new o ring with the pump crankcase oil and install into...

Page 23: ...e and replace copper washer 3 Remove and discard o ring and anti extrusion ring from retainer screw 4 Remove the plunger from the cross head and examine it for cracks scoring or pitting 5 Remove and d...

Page 24: ...er in each cavity with the flat side down 8 Install one v packing into each cavity with the lips pointing down A packing insertion tool of the appropriate size is recommended for this operation 9 Inst...

Page 25: ...th crankcase oil 4 Start the head onto the plungers and using a soft mallet tap the head evenly until it comes in contact with the crankcase 5 Start the cap screws through the head and into the crankc...

Page 26: ...ult PARTS PACKAGES Part No Description Item QTY N07 99001 Valve Assemblies Ass y check valve 39 6 O Ring 39A 6 N07 99004F Kit Plugs O Ring Plug Pipe 41 6 O ring 40 6 N07 99086 Retainer O Rings O Ring...

Page 27: ...40047 Washer Lock 24 N07 40048 Screw Cap Item Part No Description 25 N07 40016 O Ring 26 N07 40015 Adapter Female Rear 20mm 27 N07 40012A Packing V Low Pressure 28 N07 34013 Adapter Female Front 29 N...

Page 28: ...k valve 39 6 O Ring 39A 6 N07 99002 Oil Seals Oil Seals 47 3 N07 99003 Crankshaft Seal Seal Crankshaft 12 2 N07 99004F Kit Plugs O Ring Plug Pipe 41 6 O ring 40 6 N07 99006 Kit Plunger Screw O Rings S...

Page 29: ...25 Pump Maintenance 14 Pump Maintenance Records Oil Change Month Day Year Operating Hours Oil Brand Type Pump Service Month Day Year Operating Hours Type of Service Pump Maintenance Record...

Page 30: ...valve and will void the m a n u f a c t u r e r warranty If pressure from should exceed safe limits it will automatically open to relieve dangerous system pressure overloads which can harm equipment a...

Page 31: ...e valve is sensitive to water flow At gun opening the water flows through the valve which maintains the system in pressure until the gun closes the interruption of the flow provokes the complete apert...

Page 32: ...O Ring 2 3 C07 04504 09 Piston SS 1 4 C07 04504 02 Ring Back Up 1 5 N07 20028 O Ring 1 6 Housing 1 7 C07 04500A 05 Kit Seat O Ring 1 7A C07 02300 08 O Ring 1 16CS x 11 16OD 1 9 C07 04500 03 Ball SS 13...

Page 33: ...propriate pressure gauge in pump head outlet The gauge should have a range twice the operating pressure 2 Install the spray nozzle in the end of the wand 3 Ensure the relief valve is set properly 4 Lo...

Page 34: ...t worn out Remove and replace Nozzle worn out Remove and replace Incorrect choice of nozzle Fit with smaller nozzle High pressure peaks at gun closure There is not a minimum of 5 of total flow dischar...

Page 35: ...1 5355 00130 WELDMENT FRAME 1 2 53052V 10134 WELDMENT MOUNT 1 3 5305A 00105 WELDMENT CHASSIS COIL 1 4 5305A 00401 ASSEMBLY BURNER OIL 1 5 F05 00529 ENGINE GAS 18HP Kohler 1 6 H04 31326 CAP SCREW 4 7...

Page 36: ...BURNER OIL 2 27 2008 ITEM NO PART NUMBER PART DESCRIPTION QTY 1 E08 00006 2 ELBOW PIPE 1 2 E13 00040 2 NIPPLE PIPE 1 3 V00 17379 2 BURNER OIL 1 4 V04 00308 FILTER FUEL 1 5 V3 50 80DB NOZZLE BURNER 1 6...

Page 37: ...ver away from one electrode while touching the other 8 The spark should jump between 5 8 inches and inches if it doesn t jump replace the transformer 9 Turn burner off 10 Partially close transformer C...

Page 38: ...ll the oil line making sure both ends are tight 8 Partially close transformer Check if buss bars align and contact the transformer electrodes If buss bars do not contact see Buss bar Alignment 9 Close...

Page 39: ...exhaust oily odor or sweet smell indicates insufficient air while eye burning fumes indicate too much air 3 Tighten the cap screw retaining the air bands Fuel Pump Filter Suntec Pump 1 Shut off fuel...

Page 40: ...imum Flow 15 GPM 57 LPM Maximum Filtration 2 Microns Maximum Temperature 212 F 100 C Weight 1 0lbs 340km Inlet NPT Outlet NPT All dimensions are in inches unless otherwise noted 25 4 mm 1 inch Mainten...

Page 41: ...TEN MAINTEN MAINTEN MAINTEN MAINTENANCE SCHEDULE ANCE SCHEDULE ANCE SCHEDULE ANCE SCHEDULE ANCE SCHEDULE FIL FIL FIL FIL FILTER TER TER TER TER FUEL FUEL FUEL FUEL FUEL BREAKDOWN P N V04 00308 7 6 1 8...

Page 42: ...38 Burner Burner Exploded View 4 Water Pump...

Page 43: ...re 22 V00 02668 Band Air Outer 23 V00 2669 Band Air Inner 24 V00 20372 Housing Fan 25 V00 30535 43 Assembly Burner Gun 26 V00 13003 Cone Air 3 9 16 27 V00 12484 Gasket Flange 28 4140 00440 Weldment Ai...

Page 44: ...ULATION CERAMIC 1 10 Z01 05005 INSULATION CERAMIC 1 SIDE VIEW EXHAUST END VIEW BURNER END VIEW 5 EXPLODED ISO VIEW 8 8 3 9 10 2 2 4 8 6 8 6 8 1 p n 5305A 00105 COIL RELACEMENT ITEM NO PART NUMBER PART...

Page 45: ...h oil displaced through crankcase breather hole in oil cap dipstick Drain oil Refill to recommended oil level as stated in OIL LEVEL in PUMP MAINTENANCE Water in crankcase May be caused by humid air c...

Page 46: ...rn plunger Remove and replace plungers Overpressure to inlet manifold Reduce inlet pressure Abrasive material in the fluid being pumped Install proper filtration on pump inlet pumping Excessive pressu...

Page 47: ...closing Adjust or replace the TEMPERATURE CONTROL Fuel solenoid valve not opening Clean repair or replace solenoid Weak transformer Clean and check transformer terminals Check transformer for spark pr...

Page 48: ...with specified nozzle on BURNER ASSEMBLY Faulty oil pump Remove and replace Pulsating pressure Partially clogged fuel pump strainer or filter Remove and replace strainer per FUEL PUMP FILTER in OIL B...

Page 49: ...ot rise to operating temperature Low fuel pressure See BURNER on MODEL SPECIFICATIOSN for specified pressure Water in fuel piping Drain fuel tank and remove and replace filter per FUEL FILTER INSERT F...

Page 50: ...SPECIFICATIONS for specified pressure Excessive oil dripping from laydown coil condensate Loose nozzle See BURNER TROUBLESHOOTING insert Fuel pressure too high See FUEL PRESSURE ADJUSTMENT section on...

Page 51: ...47 Tank Assembly...

Page 52: ...100 Credit Years 6 7 50 Credit After 7 Years No Credit Allowed All parts supplied to us by other manufacturers will be subject to their guarantee and warranty Generators motors and engines are requir...

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Page 56: ...For full warranty information contact your delivering distribu tor or contact the manufacturer at info warrantysvc com...