ALL-FILL VF100e, Installation & Maintenance Manual

Page 1: ...ate January 2018 Model VF100e Model VF100e Vibratory Feeder Vibratory Feeder Installation Maintenance Installation Maintenance Manual Manual ALL FILL Inc 418 Creamery Way Exton PA 19341 USA 610 524 7350 FAX 610 524 7346 www all fill com ...

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Page 3: ... INSTALLATION 11 Inspection and Unpacking 12 Site Requirements 12 Environmental Requirements 12 Electrical Requirements 13 Pneumatic Requirements 13 Product Supply Requirements 13 Installing the Model VF100e Feeder 14 Positioning the Model VF100e 14 Electrical Connections 14 Pneumatic Connections 14 Checkout and Operation 15 SERVICE 17 Preventative Maintenance 18 Daily Maintenance 18 Troubleshooti...

Page 4: ... 1 18 Printed in the U S A No liability is assumed with respect to the use of any information contained in this publication While every precaution has been taken in the preparation of this publication All Fill Inc assumes no responsibility for errors or omissions nor is any liability assumed for damages result ing from the use of information contained in this publication This publication as well a...

Page 5: ...el VF100e The Model VF100e is vibratory feeder scale that can weigh and dispense quantities of free flowing products and granular products such as whole bean and ground coffee small nuts rice grains spices small candies teas popcorn and similar products A typical ALL FILL Model VF100e is shown in Figure 1 Model VF100e Vibratory Feeder Installation Maintenance Manual 1 AFI Publication 1920118 Issue...

Page 6: ...in Figure 2 Model VF100e Vibratory Feeder Installation Maintenance Manual 2 AFI Publication 1920118 Issue 1 January 2018 Components and Equipment Figure 2 Model VF100e Feeder Components INFEED HOPPER VIBRATING TRAY PRODUCT FEEDER CONTROL PANEL DISCHARGE GATE ROTARY ACTUATOR DISCHARGE TRANSITION WEIGH BUCKET 1920118 F2 ...

Page 7: ... shown in Figure 3 Model VF100e Vibratory Feeder Installation Maintenance Manual 3 AFI Publication 1920118 Issue 1 January 2018 Figure 3 Model VF100e Hopper Discharge Transition Accumulated product dispensed into the weigh bucket is emptied into a removable Discharge Transition attached to the frame of the Model VF100e The Discharge Transition also can serve as a mounting location for nozzles and ...

Page 8: ...ng it to spring up and forward Repeated at high speeds 3600 v p m at 60 cycle power supply this action produces the vibrating movement on the trough surface to move product The unit is mechanically adjusted to limit the travel of the armature so it does not strike against the face of the core The space between the armature and core is called the air gap The size of the air gap is critical to prope...

Page 9: ...Model VF100e Vibratory Feeder Installation Maintenance Manual 5 AFI Publication 1920118 Issue 1 January 2018 Figure 6 Weigh Bucket Components 1920118 F6 ...

Page 10: ...r 1920118 F7 Rotary Actuator The Weigh Bucket is opened and closed by the Rotary Actuator A stepper motor drive pro vides precise control by rotating a lever that actuates the linkage of the weigh bucket for opening and closing The Rotary Actuator is located behind the Weigh Bucket component The Rotary Actuator is shown in Figure 7 ...

Page 11: ...Issue 1 January 2018 SOLENOID GATE MOUNTING ARM 1920118 F8 Figure 8 Cutoff Gate Control Panel All major functions of the Model VF100e Vibratory Feeder are performed at the Control Panel This panel includes a custom programmed Touch Screen Panel that provides menus selections settings and controls used to test adjust and operate the equipment as well as switches and indicator lamps used in machine ...

Page 12: ...0e Vibratory Feeder and should be on hand prior to starting any installation work Tools Screwdriver Set Adjustable Wrenches Allen Wrenches assorted sizes Hoisting Equipment Additional tools may be required for electrical and or pneumatic connections depending on your specific type of filling machine and equipment The hoisting equipment is used to position the filling machine Consult shipping weigh...

Page 13: ...illing certain powder type products can create a possible dust explosion hazard Be aware of potential sources of ignition and combustion and protect accordingly Electrical connections should comply with accepted industry practices local regula tions and established electrical codes All Installation work is to be performed with electric power DISCONNECTED from the machine Power can be reconnected a...

Page 14: ...ressly set forth in writing ALL FILL shall not be liable for any representation or warranty of any kind whatsoever either expressed or implied ALL FILL assumes no responsibility or liability for any incidental or consequential damages caused by failure of any of its products or accessories For additional information concerning your warranty rights and obligations refer to the ALL FILL Inc Standard...

Page 15: ...our Filling Machine Installing the Equipment Containing information about positioning the Feeder and making the necessary electrical pneumatic connections When the Feeder is completely installed and tested you can use the controls of the machine to begin filling production Refer to the User s Manual that comes with your docu mentation package accompanying the equipment for instructions on how to u...

Page 16: ...s that may have been ordered with your specific machine are packed separately and must be installed by the user Be sure to unpack any accessories and set aside for subsequent installation The Packing List can be used to check that you have received all Accessories ordered Prior to installing and operating the Filling Machine an area should be selected that fulfills the needed environmental electri...

Page 17: ... Model VF100e the installation site should include a source of compressed air before installing or operating the Model VF100e Product Supply Requirements A consistent reliable source of product to be available to refill the hopper of the filler is cru cial to accuracy and overall operation of the machine Before starting any installation the site should be evaluated in terms of the availability of ...

Page 18: ...ent Inspect the parts of the machine especially those attached with bolts and or screws that may have vibrated loose during shipping If hardware or equipment seems to be missing check the Packing List and contact ALL FILL should replacements be necessary Electrical Connections When the machine is properly positioned and secured the site electrical service can be con nected and the machine initiall...

Page 19: ...trols are provided in a sepa rate Users Manual The corresponding Users Manual for your specific machine is contained in the package of documentation accompanying your machine Refer to this manual for information to correctly setup and operate your machine for production Model VF100e Vibratory Feeder Installation Maintenance Manual 15 AFI Publication 1920118 Issue 1 January 2018 Checkout and Operat...

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Page 21: ...keep your machine in efficient accurate operation Troubleshooting How to locate and identify problems with the machine including Return and Repair Procedures and Recommended Spare Parts Service Procedures Presenting the most common procedures encoun tered for maintaining your Model VF100e Feeder in proper operating condition Model VF100e Vibratory Feeder Installation Maintenance Manual 17 AFI Publ...

Page 22: ... to check operation Clean any accumulated product buildup dirt moisture etc from all outside surfaces using a clean dry cloth Remove any loose tools or parts from around the machine If machine includes guards ensure that all are properly positioned to avoid damage or injury IMPORTANT DO NOT OVER LUBRICATE The machine may be operating in a dust filled environ ment due to the nature of the product O...

Page 23: ...gh Replace Line voltage above rating High voltage causes striking Reduce line volt age as designated on the nameplate Unit hums will not vibrate Defective SCR within controller Replace Unit fails to operate No power to controller Check for broken or grounded lines Defective switch or fuse Replace Defective SCR within controller Replace Feeder coil burned out or grounded Replace Short circuit in wi...

Page 24: ...are contained in the Appendix Use this information to identify and locate spare parts for the Product Feeder components The servicing guidelines provided in this section are for reference only Actual servicing activities schedules and procedures depend on your specific machine filling application and typical plant operating requirements Should you have a particular servicing or mainte nance questi...

Page 25: ...justed so the armature and core are too far apart the feeder current may increase to a dangerous level A high current condition will result in coil burn out failure of control components or a reduced material feed rate The air gap is set at the factory and re adjustment should not be required If high voltage is applied to the feeder however or if the air gap has been altered due to improper handli...

Page 26: ...n 045 to 050 1 1 to 1 3 mm This is checked from placing the stroke gauge on the trough assembly Feeder stroke is the distance the trough travels in one complete cycle of vibration This is measured from the forward upward limit of the vibrating stroke to the downward backward limit of the vibrating stroke This stroke can be measured by applying a stroke gauge to the feeder trough Be certain the gra...

Page 27: ... Stroke Gauge Model VF100e Vibratory Feeder Installation Maintenance Manual 23 AFI Publication 1920118 Issue 1 January 2018 APPENDIX ...

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Page 29: ...Feeder Installation Maintenance Manual 25 AFI Publication 1920118 Issue 1 January 2018 Stroke Gauge 12 10 08 06 04 02 00 01 03 05 07 09 11 FEEDER STROKE CUT HERE CUT HERE CUT HERE CUT HERE CUT HERE CUT HERE CUT HERE CUT HERE ...

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Page 31: ...cket Components 5 Figure 7 Rotary Actuator 6 Figure 8 Cutoff Gate 7 Figure 9 Model VF100e Control Panel 8 Figure 10 Air Gap Adjustments 21 Figure 11 Stroke Gauge Positioning 22 Infeed Hopper 3 Inspection and Unpacking 12 INSTALLATION 11 Installing the Model VF100e Feeder 14 INTRODUCTION 1 Measuring Stroke 22 Model VF100e Vibratory Feeder 1 Pneumatic Connections 14 Pneumatic Requirements 13 Positio...

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