All-Power APG3014G, Owner'S Manual

Page 1: ...Warning To Reduce The Risk Of Injury User Must Read And Understand Instruction Manual www jdna com ...

Page 2: ...eas Deadly levels of carbon monoxide can build up in these areas Using a fan or opening windows and doors does NOT supply enough fresh air doors and vents These openings can pull in generator exhaust Even when you use a generator correctly CO may leak into the home ALWAYS use a battery powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has be...

Page 3: ... CONTENTS SAFETY PRECAUTIONS 2 CONTROL FUNCTION 3 PRE OPERATION CHECKS 5 OPERATION 6 OIL SENSER 9 PERIODIC MAINTENANCE 10 TROUBLE SHOOTING 12 STORAGE 14 COMPLIANCE 14 SPECIFICATIONS 15 SYMBO 16 WARRANTY 17 PARTS LISTING 19 ...

Page 4: ...ueling If you sallow any fuel inhale fuel vapor or allow any to get in your eyes see your doctor immediately If an fuel spills on your skin or clothing immediately wash with soap and water and change your clothes When operating or transporting the machine be sure it is kept upright If it tilts fuel may leak from the carburetor or fuel tank 3 ENGINE AND MUFFLER MAY BE HOT Put the machine in a place...

Page 5: ...erate the machine in rain or snow While the machine is operating don t touch it with wet hands 5 CONNECTION NOTES Avoid connecting the generator to commercial power outlet Avoid connecting the generator in parallel with any other generator 6 BATTERY No smoking while handing the battery The battery emits flammable hydrogen gas which can explode if exposed to electric arcing or open flame Keep the a...

Page 6: ...ff automatically when the load exceeds the generator rated output CAUTION Reduce the load to within specified generator rated output if the protector turn off 3 COMPONENTS ENGINE SWITCH AC PROTECTOR 1 Fuel tank 2 Fuel tank cap 3 AC socket 4 Ground terminal 5 AC proctector 6 Pilot lamp 7 Oil filter cap 8 Oil drain plug 9 Engine switch 10 Starter 11 Air filter cover 12 Muffler 13 Spark plug 14 Choke...

Page 7: ...ine WARNING DO NOT refill tank while engine is running or hot Close fuel cock before refueling with fuel Be careful not to admit dust dirt water or other foreign objects info fuel Wipe off spilt fuel thoroughly before starting engine Keep open flames away 2 CHECK ENGINE OIL Before checking or refilling oil be sure the generator is put on a stable and level surface with engine stopped Fuel level is...

Page 8: ...ectric apparatus to the generator 1 Turn the fuel cock to ON 2 Turn the engine switch to ON 3 Turn the choke level to the CLOSE position Not necessary if the engine is warm 4 Pull the starter handle slowly until resistance is felt This is the compression point Return the handle to its original position and pull swiftly Do not fully pull out the rope After starting allow the starter handle ro retur...

Page 9: ... off the switch of the electrical appliances before connecting to the generator c Insert the plugs of the electrical appliances into the receptacle CAUTION Be sure the electric apparatus is turned off before plugging in Be sure the total load is within generator rated output Be sure the socket load current is within socket rated current NOTE When the circuit breaker no fuse breaker turns off durin...

Page 10: ... S MANUAL 8 3 STOPPING THE ENGINE 1 Turn off the power switch of the electric apparatus or unplug the cord from receptacle of the generator 2 Turn the engine switch to STOP 3 Turn the fuel cock lever to OFF ...

Page 11: ...ts the fall in oil in the crankcase and automatically stops the engine when the oil level falls down below the safety limit When the engine stops antomatically check the oil level If the engine can not start by usual starting procedures check the oil level ...

Page 12: ...djust Replace After every 300 Hrs Clean Clean Clean Clean Change Spark Arrester Spark Plug Finger Guard Sediment Cup Area Around Muffler And Controls Change Gear Reduction Oil If equipped Valve Clearqance Idle Speed Fuel Tank Filter Fuel tube should be check or replace every 2 years Combustion chamber should be cleaned by your servicing dealer every 500Hrs Air Filter Pre cleaner Every 8 Hours or E...

Page 13: ...nd O ring If damaged replace 5 Add engine oil to the upper level 6 Reinstall the oil drain plug Maintaining an air cleaner in proper condition is very important Dirt induced through improperly installed improperly serviced or inadequate elements damages and wears out engines Keep the element always clean 1 Take out the air cleaner clean it well in kerosenee and dry it BE SURE NO FOREIGN MATERIAL E...

Page 14: ...and muffler while they are still hot with any part of your body or clothing during inspection or repair 1 Remove the muffler from the engine 2 Clean the carbon deposits out of the muffler using a wire brush 3 Check the muffler Replace it if damaged 4 Install the muffler to the engine 7 TROUBLE SHOOTING 1 Engine fails to start 1 Fuel system No fuel supplied to combustion chamber No fuel in tank Sup...

Page 15: ...tions Secure connections if necessary 2 Engine oil system Insufficient Oil level is low Add engine oil 3 Electrical system Poor spark Spark plug dirty with carbon or wet Remove carbon or wipe spark plug dry Faulty ignition system Consult dealer 4 Compression insufficient Worn out piston and cylinder Consult dealer Loose cylinder head nuts Tighten nuts properly Damaged gasket Replace gasket 5 Choke...

Page 16: ...heck whether the appliance has been connected to the generator when the engine is starting Disconnect the appliance from receptacle 3 Control box Check wire leads in control box for loose connections Secure connections if necessary 14 9 COMPLIANCE You should get a Certificate of EPA while you purchased the product ...

Page 17: ... 1400W Peak Wattage 2000W Outlet 2 120V receptacles Gasoline engine Type 4 cycle OHV air cooled recoil start Displacement 98cc Oil Capacity 0 42 quart 0 4liter EPA Approved yes Fuel Type Unleaded gasoline Capacity 1 32 gallons Running Time 9 hours half load approx Weight Approximate Weight 54 56 lbs 15 ...

Page 18: ...nser SP Spark plug SC Auxiliary winding FC Filed winding V Voltmeter MC AC winding C Capacitor AC BR AC circult breaker ST MC Stator winding DI rectifier T C I T C 1 UNIT SYMBOL WIRE COLOUR SYMBOL WIRE COLOUR Y G Yellow green BR Brown Y Yellow O Orange R Red O G Orange Green B Black BL Blue ...

Page 19: ...e product from whatever source with the intent to resell the product is an unauthorized reseller unauthorized dealer Please note this Limited Warranty does not apply to floor models or demos except as specifically provided herein or to products sold by unauthorized dealers including without limitation unauthorized resellers on third party websites including without limitation Craigslist eBay Amazo...

Page 20: ...2000 WATT GENERATOR 18 JD North America JD North America ...

Page 21: ... available as single replacements APG3014 A 01 JD Crankcase assy 1 APG3014 A 02 JD Oil seal 2 APG3014 A 03 JD Bearing 6203 1 APG3014 A 04 JD Crankcase gasket 1 APG3014 A 05 JD Drain bolt 2 APG3014 A 06 JD Washer 2 APG3014 A 07 JD Dowel pin 2 APG3014 A 08 JD Bearing 6203 1 APG3014 A 09 JD Crankcase cover 1 APG3014 A 10 JD Oil level cap assy 2 APG3014 A 11 JD Flange bolt 6 APG3014 A 12 JD O Ring 2 F...

Page 22: ...04 JD Head cover comp 1 APG3014 B 05 JD Head cover gaske t 1 APG3014 B 06 JD Press board 1 APG3014 B 07 JD Bolt M6x90 2 APG3014 B 08 JD Flange bolt 4 APG3014 B 09 JD Bolt M6x38 2 APG3014 B 10 JD Cylinder head ass y 1 APG3014 B 11 JD Cylinder head gasket 1 APG3014 B 12 JD Dowel pin 2 FIG B CYLINDE R HEA D AP A P a rt No Description Qty ...

Page 23: ... C 03 JD Crankshaft assy 1 APG3014 C 04 JD Connecting rod cover 1 APG3014 C 05 JD Flange bolt 2 APG3014 C 09 JD Spring 1 APG3014 C 10 JD Piston 1 APG3014 C 06 JD First piston ring 1 APG3014 C 07 JD Second piston ring 1 APG3014 C 08 JD Oil ring guide slot 1 APG3014 C 11 JD Piston pin clip 2 APG3014 C 12 JD Piston pin 1 FIG C CRANKSHAFT PISTON ...

Page 24: ...JD Pin B 1 APG3014 D 04 JD Slide block 1 APG3014 D 05 JD Lock ring 1 APG3014 D 06 JD Valve lifter 2 APG3014 D 07 JD Push rod 2 APG3014 D 08 JD Intake valve 1 APG3014 D 09 JD Exhaust valve 1 APG3014 D 10 JD Camshaft 1 APG3014 D 11 JD Pin 1 APG3014 D 12 JD Pinion 1 FIG D CAMSHAF T APA Part No Description Qty ...

Page 25: ...s e D Qty APG3014 D 13 JD Valve spring 2 APG3014 D 14 JD Spring retainers 2 APG3014 D 15 JD Plate push rod guide 4 APG3014 D 16 JD Bolt pivot 8mm 1 APG3014 D 17 JD Arm valve rocker 2 APG3014 D 18 JD Pivot rocker arm 2 APG3014 D 19 JD Nut pivot adjusting 1 FIG D CAMSHAFT ...

Page 26: ... E 01 JD Bolt 2 APG3014 E 02 JD Filter cover 1 APG3014 E 03 JD Air cleaner element 1 APG3014 E 04 JD Hold rack 1 APG3014 E 05 JD Net M6 2 APG3014 E 06 JD Filter seat 1 APG3014 E 07 JD Gasket 3 APG3014 E 08 JD Carburetor assy 1 APG3014 E 09 JD Carburetor pipe 1 FIG E AIR CLEANER ...

Page 27: ... HOSE O O HDW G M6X12 HEX HEAD FLANGE BOLT M6X12X1 0 HDW G M6X16 HEX HEAD FLANGE BOLT M6X16X1 0 HDW K M6 FLANGE NUT SERRATED M6X1 1 25 HDW K M8 FLANGE NUT SERRATED M8X1 0 HDW O M8 LOCK WASHER M8 HDW Y 02 HOSE CLAMP M10 Part No APA Part No Description Qty 25 APG3014 F 01 JD APG3014 F 02 JD APG3014 F 03 JD APG3014 F 04 JD APG3014 F 05 JD APG3014 F 06 JD APG3014 F 07 JD APG3014 F 08 JD APG3014 F 09 J...

Page 28: ...02 JD Float 1 APG3014 G 03 JD Float pin 1 APG3014 G 04 JD Main nozzle 1 APG3014 G 05 JD Gasket 1 APG3014 G 06 JD Float chamber body 1 APG3014 G 07 JD Gasket 1 APG3014 G 08 JD Bolt 1 APG3014 G 09 JD APG3014 G 10 JD Pilotscrew 1 APG3014 G 11 JD Bracket 1 APG3014 G 12 JD Needle ass embly 1 FIG G CARBURETOR 1 Main jet ...

Page 29: ...27 General Parts Listing 2000W Generator Description Qty APG3014 G 13 JD 1 t e j t o l i P APG3014 G 14 JD 1 t l o B APG3014 G 15 JD 1 g n i r p S APG3014 G 16 JD 1 t l o B FIG G CARBURETOR APA Part No ...

Page 30: ... Bolt 2 APG3014 H 02 JD Nut M6 1 APG3014 H 03 JD Platen 1 APG3014 H 04 JD Spring washer 1 APG3014 H 05 JD Handle 1 APG3014 H 06 JD Washer 1 APG3014 H 07 JD Shaft 1 APG3014 H 08 JD Insulationframe 1 APG3014 H 09 JD Bolt 1 APG3014 H 10 JD Spring 1 APG3014 H 11 JD Socket 1 FIG H GOVERNOR ...

Page 31: ... Governor arm 1 APG3014 H 17 JD Lockring 1 APG3014 H 18 JD Washer 1 APG3014 H 19 JD Governor shaft 1 APG3014 H 20 JD Lock ring 1 APG3014 H 21 JD Gear 1 APG3014 H 22 JD Governor slider 1 APG3014 H 23 JD Flyweight 2 APG3014 H 24 JD Adjust speed gear 1 APG3014 H 25 JD Washer 1 APG3014 H 26 JD Flywheel shaft 2 APG3014 H 27 JD Adjusts peed gear shaft 1 FIG H GOVERNOR APA Part No ...

Page 32: ...cription Qty APG3014 I 02 JD Stopping protective wires 1 APG3014 I 01 JD String frame 1 APG3014 I 03 JD Ignition coil assy 1 APG3014 I 04 JD Flange bolt 2 APG3014 I 05 JD Spark plug 1 APG3014 I 06 JD Fan 1 APG3014 I 07 JD Flywheel 1 FIG I IGNITION FLYWHEEL ...

Page 33: ...tarter case 1 APG3014 J 04 JD Starter spring 1 APG3014 J 05 JD Recoil starter rope 1 APG3014 J 06 JD Drum sheave 1 APG3014 J 07 JD Drive pawls 2 APG3014 J 08 JD Clip 1 APG3014 J 09 JD Drive plate 1 APG3014 J 10 JD Pin 1 APG3014 J 11 JD Bolt 4 APG3014 J 12 JD Flywheel cover 1 APG3014 J 13 JD Nut 1 FIG J RECOIL STARTER 20 APG3014 J 14 JD Starter pulle 1 ...

Page 34: ...ription Qty APG3014 J 15 JD Behind cover 1 APG3014 J 16 JD Bolt 2 APG3014 J 17 JD Front cover 1 APG3014 J 18 JD Air shroud 1 APG3014 J 19 JD Bolt 1 APG3014 J 20 JD Recoil starter ass y 1 APG3014 J 21 JD Bolt 1 FIG J RE COI L S TAR TER APA Part No ...

Page 35: ...1 APG3014 K 03 JD Bolt M8X185 1 APG3014 K 04 JD Stator 1 APG3014 K 05 JD Stator 1 APG3014 K 06 JD Bolt M6X105 4 APG3014 K 07 JD Rear cover 1 APG3014 K 08 JD Bush Assy 1 APG3014 K 09 JD AVR 1 APG3014 K 10 JD Tapping screw 2 APG3014 K 11 JD Generator cover 1 APG3014 K 12 JD Bolt 2 FIG K magneto 1 2 3 4 5 6 8 7 910 11 12 12 ...

Page 36: ...ription Qty APG3014 L 1 JD Frame comp 1 APG3014 L 2 JD Bottom rubber A 2 APG3014 L 3 JD Flange nut M8 9 APG3014 L 4 JD Bottom rubber B 4 APG3014 L 5 JD Bolt M8X16 3 APG3014 L 6 JD Bolt M8X55 2 APG3014 L 7 JD Bottom rubber C 2 FIG L FRAME 1 2 3 3 4 7 5 4 6 3 ...

Page 37: ...on Qty APG3014 M 01 JD Fuel tank comp 1 APG3014 M 04 JD Fuel valve 1 APG3014 M 03 JD Fuel filter 1 APG3014 M 02 JD Fuel filter cap comp 1 APG3014 M 05 JD Fuel tube 1 APG3014 M 06 JD Tank cushion rubber 4 APG3014 M 07 JD Flange bolt M6X16 4 FIG M TANK 1 2 3 4 5 6 7 ...

Page 38: ...NE SWITCH AS SY 1 APG3014 N 02 JD PILOT LAMP 1 APG3014 N 0 3 JD CONTRO L PANE L C OMP 1 APG3014 N 04 JD 120V RECE PTACLE 1 APG3014 N 05 JD APG3014 N 06 JD W E R C S L A N I M R E T H T R A E 1 APG3014 N 07 JD CONTROLPA NEL BACK BOX 1 CIRCU IT PROTECTOR 12A 1 FIG N CONTROL PANEL 1 2 7 3 4 5 6 ...