All-Power Quietzone APC4406, Owner'S Manual

Page 1: ...ompressor APC4406 Owner s Manual 1 5 HP 4 6 Gallon Twin Tank HAVE QUESTIONS OR NEED SERVICE DO NOT RETURN TO STORE 888 896 6881 Please read and save these instructions www allpoweramerica com TM Meije...

Page 2: ...Basic Air Compressor Components 16 Assembling the Air Compressor 16 Compressor Controls 18 Electrical Power Requirements 19 Breaking In The Pump 21 Operating Instructions 21 Maintenance 23 Storage 24...

Page 3: ...ecting and using compressor thoroughly inspect each air tool for damage Check entire tool assembly for any signs of damage or corrosion Check all assembly screws bolts nuts and fasteners confirm that...

Page 4: ...OPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT WHEN USING AIR TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERS...

Page 5: ...Drain the condensed water from the tank after each use to reduce rusting If a leak is detected in the tank replace the tank immediately Do not weld drill or modify the air tank of this compressor Weld...

Page 6: ...hments can be become loose or break and fly apart propelling particles at the operator and others in the work area How to prevent it Always wear ANSI approved Z87 1 safety glasses with side shields Ne...

Page 7: ...accessories could cause an explosion resulting in serious injury How to prevent it Never operate tools near flammable substances such as gasoline cleaning solvents etc Work in a clean well ventilated...

Page 8: ...ut off tools generate dust and abrasive materials which can be harmful to human lungs and respiratory system Some materials such as adhesives and tar contain chemicals whose vapors could cause respira...

Page 9: ...ident during maintenance or tool changes Air tools can cause the work piece to move upon contact leading to injury Loss of control of the tool can lead to injury and or injury to others Poor quality i...

Page 10: ...hes before turning the tool on DO NOT use inflator nozzles for duster applications Remove air hose to lubricate or add grinding attachments sanding discs drills etc Never carry the tool by the hose Av...

Page 11: ...fic tools Maintain the tool with care Keep a cutting tool sharp and clean A properly maintained tool with sharp cutting edges reduces the risk of binding and is easier to control Check for misalignmen...

Page 12: ...g in contact with hidden electrical wiring could cause electrocution or death How to prevent it Never attach electrical wiring with energized tools Avoid body contact with grounded surfaces such as pi...

Page 13: ...come entangled in hair clothing jewelry and other loose objects resulting in injury How to prevent it Never wear loose fitting clothes or apparel that contain loose straps ties etc which could become...

Page 14: ...ble of causing serious injury The pump and manifold generate high temperatures How to prevent it Keep the working part of the tool away from hands and body Do not touch the pump manifold or transfer t...

Page 15: ...e Inspect them weekly for weak or worn spots and replace if necessary To reduce the risk of electric shock do not expose to rain Store indoors Never operate the compressor if the power cord or plug ar...

Page 16: ...and discharges it into the tank The tank see C stores the compressed air The pressure switch located internally shuts down the motor and relieves air pressure in the pump and transfer tube when the ai...

Page 17: ...the unit for damage If the unit has been damaged in transit contact the carrier and complete a damage claim Do this immediatly because there are time limitations to damage claims The carton should con...

Page 18: ...ate manually pull the ring on the valve to relieve air pressure in the tank Tank Pressure Gauge This gauge measures the pressure level of the air stored in the tank It is not adjustable by the operato...

Page 19: ...tarting that causes the motor overload protection system circuit breaker to trip especially in cold conditions Note A circuit breaker is recommended If the air compressor is connected to a circuit pro...

Page 20: ...RE Extension Cord Use the chart on the right for the proper extension cord length Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug o...

Page 21: ...h to the OFF position 6 Close the petcock Turn in the clockwise direction 7 Turn the power switch to the ON position The compressor will start and fill the tank to the kick out pressure and stop Note...

Page 22: ...O NOT EXCEED OPERATING PRESSURE OF THE TOOL OR ACCESSORY BEING USED 5 Adjust the regulator to the working pressure of the tool never exceed 90 PSI Shut down 1 Turn the power switch to the OFF position...

Page 23: ...al Compressor cont d MAINTENANCE WARNING TO AVOID PERSONAL INJURY ALWAYS SHUT OFF AND UNPLUG THE COMPRESSOR AND RELIEVE ALL AIR PRESSURE FROM THE SYSTEM BEFORE PERFORMING ANY SERVICE ON THE AIR COMPRE...

Page 24: ...the hoses or pipe connections will substantially reduce the performance of your air compressor If you suspect a leak spray a small amount of soapy water with spray bottle If bubbles appear repair or...

Page 25: ...rge enough for job Check air requirement of accessory If it is higher than CFM and pressure by compressor you need a larger compressor Most accessories are rated at 25 of actual CFM while running cont...

Page 26: ...plications Compressor not large enough If pressure drops too low adjust regulator while accessory is used Check air requirement of accessory it may be higher than CFM pressure supplied by compressor M...

Page 27: ...oltage Furnish adequate power Defective pressure switch bleeder valve Replace pressure switch bleeder valve Pressure relief valve opens Tank pressure exceeded normal operating pressure Replace pressur...

Page 28: ...ow voltage and proper extension cord size Disconnect other applications from circuit Operate compressor on a dedicated circuit Check valve stuck open Remove and clean or replace If bleeder valve does...

Page 29: ...nt that stops the compressor from increasing the pressure in the tank above a certain level Well ventilated A means of providing fresh air in exchange for dangerous exhaust or vapors ASME American Soc...

Page 30: ...2 lock nut 33 rotor 34 beariing 1 fan cowl 2 fan 3 case 4 connecting bar 5 piston cup 6 plate pinch 7 pressure plate screw 8 cylinder 9 cylinder obturating ring 10 cylinder head obturating ring 11 cyl...

Page 31: ...r with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHAS...

Page 32: ...on and start up costs Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use Merchandise sold by All Power whic...