Allen Engineering Corporation RAZORBACK RIDERS PRO1200C, Operations Manual And Parts Book

Page 1: ......

Page 2: ...n Patents 323 510 340 340 344 736 400 542 402 998 402 999 403 332 U S Utility Patents 4 298 555 5 108 220 5 480 257 5 480 258 5 613 801 5 685 667 5 803 658 5 816 739 5 890 833 5 934 823 6 053 660 Cana...

Page 3: ...ngineering Corporation specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors Allen Engineering Corporation also excludes from warranty any failure of clu...

Page 4: ...E REFERENCES Model Number ___________________ Serial Number ___________________ Date Purchased __________________ Purchased From _________________ ________________________________ 1A 2 Model Number 12...

Page 5: ...odic Maintenance Schedule 1A 13 1 15 Trowel Gearbox 1A 13 1 16 Drive Belts 1A 14 1 17 Control Linkage Lubrication 1A 15 1 18 Lift Lever Adjustment 1A 16 1 19 Transporting Trowels 1A 17 1 20 Battery Ju...

Page 6: ...se a parts manual or a repair manual for your engine Refer to enclosed owners engine manual for complete O M instructions See your battery manufacturer for battery warranty Your Distributor Your Distr...

Page 7: ...turns must bee shipped prepaid All unauthorized returns will be shipped back to the addressee at their expense Keep this manual or a copy of it with the machine If you loose this manual or need an add...

Page 8: ...rns of conditions or practices which could lead to personal injury or death DANGER Warns of conditions or practices which will lead to personal injury or death 1 2 Laws Pertaining to Spark Arrestors N...

Page 9: ...damaged shipment 4 Do not operate Riding Trowel if any guards have been removed or if the safety switch is not operational 5 Only trained personnel should be allowed to operate your Riding Trowel 6 Ne...

Page 10: ...T use gasoline or other types of fuels or flammable solvents to clean parts especially in enclosed areas Fumes from fuels and solvents can become explosive and can be hazardous to your health ALWAYS o...

Page 11: ...t Mounted Fuel Capacity 6 gal 22 lit Approximate Running Time 3 25 Hours Clutch Torque Converter Drive Line System Rotating Shaft w Universal Joints Engine Hour and RPM Meter Digital Engine Options 34...

Page 12: ...xes Fuel level Condition of air filter Condition of trowel arms and blades Grease trowel daily Sight Glass for hydraulics Radiator ALL fasteners 1 9 Starting Before starting trowel refer to drawing ab...

Page 13: ...t line and making 180 degree turns Best control is achieved at full RPM CAUTION After starting engine fully engage the throttle This allows the engine to warm up quicker and also engages the torque co...

Page 14: ...ise 5 left sideways 6 right sideways 1 13 Pitch Adjustment Different pitch angles are needed as you work the dif ferent stages of the concrete See the drawing below When changing or setting pitch angl...

Page 15: ...CHECK AND TIGHTEN X EXTERNAL HARDWARE GREASE CONTROL LINKAGE X CHECK DRIVE BELTS X CHECK VALVE CLEARANCE X CHANGE ENGINE OIL X REPLACE OIL FILTERS X OIL CROSSHEADS X GREASE TROWEL G BOX X REPLACE SPAR...

Page 16: ...ft refer to fig 2A 4 Slide u joint B to the right off the drive shaft to create a gap in the drive line to allow removal of belt through gap refer to fig 2B 5 Install new belts through gap and reverse...

Page 17: ...grease fittings to lubricate pivot points Grease control fulcrums once a day or every 8 hours of operation to prevent wear and ensure free movement and smooth response of opera tor joysticks Use a gen...

Page 18: ...l arms 4 Loosen hex head cap screw A and remove it and the external star washer from the spider boss 5 Remove trowel arms from spider 4 boss with lift levers in place 6 Clean flats on trowel arm befor...

Page 19: ...tubes 4 Insert the rear dolly jacks L with the long lifting tubes into the holes provided in the rear of the mainframe The holes in the mainframe are located directly opposite the front holes 5 Turn...

Page 20: ...witch off and remove key 2 Use a battery of the same voltage 12V as is used with your engine 3 Attach one end of the positive booster cable red to the positive terminal of the booster battery Attach t...

Page 21: ...1A OPERATIONS 1 21 Engine Safety 1A 19...

Page 22: ...1A OPERATIONS 1 21 Engine Safety cont d 1A 20 Adding Fuel in Gas Engines...

Page 23: ...1A OPERATIONS 1A 21 1 21 Engine Safety cont d Adding Fuel in Diesel Engines...

Page 24: ...Trowel Arm Assembly 2A 9 SHD Right Hand Gearbox 2A 10 11 SHD Left Hand Gearbox 2A 12 13 Right Hand Spider Assembly 2A 14 Left Hand Spider Assembly 2A 15 Hydraulic Schematic 2A 16 17 Offset Alignment...

Page 25: ...6 39 010003 FSTN HHCS 1 4 20 X 1 8 40 010098 FSTN NUT HEX 1 4 20 10 41 015684 FSTN NUT HEX JAM 3 8 16 1 42 010036 FSTN HHCS 3 8 16 x 1 GR 5 4 43 043993 ASSY HD SCREEN LATCH 1 45 043995 BUTTON HD LATC...

Page 26: ...73 HOURMETER TINY TACH GAS 1 5 046819 HOURMETER TINY TACH DIESEL 1 6 029928 CHOKE CABLE GAS ONLY 1 7 032979 FSTN RHMS 10 32 x 3 4 TINY TACH 2 8 034610 LAMP SOCKET 3 9 034612 LENS LAMP AMBER 1 10 03461...

Page 27: ...NUT HEX 3 8 16 16 7 045957 TANK BLACK PLASTIC 6 GAL 2 8 045965 CAP RED PLASTIC FOR 6 GAL TANK 1 9 045967 CAP BLUE PLASTIC FOR 6 GAL TANK 1 10 046577 END RING RIGHT F 1200C RIDER 1 11 046576 END RING...

Page 28: ...UTCH DRIVER TORQUE CONV RT 1 2 042282 PULLEY DRIVEN TORQUE CONV RT 1 3 046300 BELT 31XM4300 SPECIAL CVT KEVLAR 1 4 038726 SHAFT VANGUARD STUB 1 1 8 NOT SHOWN 1 5 000000 WASHER RETAINING INCLUDED WITH...

Page 29: ...2A PARTS DRIVELINE ASSEMBLY 2A 6 Modified 6 14 07...

Page 30: ...16 FEMALE RODEND 2 23 039358 PIN FRAME CROSSHEAD 1 26 039832 BOLT WELD T CROSSHEAD SMALL 2 28 039841L CROSSHEAD BOX ASSEMBLY LH SP 1 28 039841R CROSSHEAD BOX ASSEMBLY RH SP 1 29 040034 FSTN NUT FLEX...

Page 31: ...040147 ASSY CRANK HANDLE 1 5 1 012710 BEARING THRUST RACE 2 5 2 032191 STOP F PITCH CONTROL HANDLE 1 5 3 040143 BALL PLUNGER 2 5 4 040144 HANDLE CRANK 1 5 5 040146 BUSHING 1 5 6 040280 BEARING THRUST...

Page 32: ...HEX JAM 1 2 13 5 7 2 015682 FSTN LW EXT STAR 3 8 5 7 3 015683 FSTN 3 8 16 X 7 8 DOG CAP SCREW 5 7 4 015686 FSTN SQHSS 3 8 16 X 1 5 7 5 015692 PLUG ALEMITE CAP 5 7 6 024755 FTG 1 8 27 NPT 45 GREASE 5...

Page 33: ...2A PARTS 2A 10 SUPER HEAVY DUTY SHD GEARBOX LEFT HAND SITTING ON MACHINE SOM PART 046794...

Page 34: ...2A PARTS 2A 11 SHD GEARBOX LEFT HAND SOM PART 046794 cont d...

Page 35: ...2A PARTS 2A 12 SUPER HEAVY DUTY SHD GEARBOX RIGHT HAND SITTING ON MACHINE SOM PART 046795...

Page 36: ...2A PARTS 2A 13 SHD GEARBOX RIGHT HAND SOM PART 046795 cont d...

Page 37: ...37652 WASHER RETAINING HD 1 11 039686 CAP SHD PRESSURE PLATE 1 12 039687 PLATE SHD PRESSURE 1 13 040795 SPIDER ASSY 1200SHD 5 ARM RH SOM 1 13 1 010050 FSTN NUT HEX JAM 1 2 13 5 13 2 015682 FSTN LW EXT...

Page 38: ...ETAINING HD 1 11 039686 CAP SHD PRESSURE PLATE 1 12 039687 PLATE SHD PRESSURE 1 13 040794 SPIDER ASSY 1200SHD 5 ARM LH SOM 1 13 1 010050 FSTN NUT HEX JAM 1 2 13 5 13 2 015682 FSTN LW EXT STAR 3 8 5 13...

Page 39: ...2A PARTS OFFSET ALIGNMENT TUTORIAL 1 of 3 2A 18...

Page 40: ...2A PARTS 2A 19 OFFSET ALIGNMENT TUTORIAL 2 of 3...

Page 41: ...2A PARTS OFFSET ALIGNMENT TUTORIAL 3 of 3 2A 20...

Page 42: ...32 2 11 012361 FSTN PIN COTTER 1 8 X 1 1 12 013370 FSTN RHMS 10 32 X 3 8 2 13 024839 PEDAL FOOT SPEED 1 14 024981 SPRING FOOT SPEED CONTROL 1 15 024982 FSTN PIN CLEVIS 1 4 X 51 64 2 16 024984 PIVOT F...

Page 43: ...CRIPT ION QT Y 1 046710 MUFFLER EXTENSION 1 2 038728 MUFFLER 1 3 047078 MUFFLER MOUNT BRACKET 1 4 046812 REAR MOTOR MOUNT PLATE 1 5 046805 MOTOR PLATE 1 6 BREATHER 1 7 039002 BREATHER MOUNT PLATE 1 8...

Page 44: ...R MOUNT BRACKET 1 3 038728 MUFFLER 1 4 046812 REAR MOTOR MOUNT PLATE 1 5 046805 MOTOR PLATE 1 6 046804 PUMP MOUNTING PLATE 1 7 046808 PUMP ADJUSTMENT ROD 1 8 046550 PULLEY AK30 X 1 2 BORE 1 9 038070 G...

Page 45: ...7 FSTN HHCS 3 8 16 x 2 1 4 GRADE 8 8 2 010464 NUT NYLON LOCK 3 8 16 8 3 017751 FLAT WASHER 3 8 16 4 026729 DOLLY JACK MOUNTING TUBES FRONT 2 039581 DOLLY JACK MOUNTING TUBES REAR 2 5 039091 DOLLY JACK...

Page 46: ...FLOATING DISCS PANS PART 040904 2 PRO SERIES LIFTING BRIDLE SLING TYPE PART 035461 TROWEL ARM ALIGNMENT JIG PART 016863 SPIDER PULLER ASSEMBLY PART 045399 BOSS NOT INCLUDED NEW 1200 5 SERIES COMPO DIS...

Page 47: ...DERS WORK BRIDGES WALK BEHIND TROWELS 430 EDGER 436 436 EDGER 446 446 SD 446 SD SFC 446 SHD RIDING TROWELS PROFESSIONAL SERIES PRO 900 PRO 1200 SUPER PROFESSIONAL SERIES SUPER PRO 400C HIGH PERFORMANC...