allen HP105, Operations & Parts Manual

Page 1: ...OPERATIONS PARTS MANUAL Riding Trowel ...

Page 2: ...This manual or a copy of it must be kept with the machine at all times There is a manual storage container located on the machine for your convenience ...

Page 3: ...errors or inaccuracies that may appear in this manual Allen Products are covered under one or more of the following patent numbers U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 410 931 413 127 416 564 465 897 466 909 474 203 U S Utility Patents 5 108 220 5 238 323 5 328 295 5 352 063 5 405 216 5 476 342 5 480 257 5 480 258 5 533 831 5 562 361 5 567 075 5 613 80...

Page 4: ... modification to product alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 7 Impact damage is not covered under the Allen Gear Box warranty 8 Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence on the date of the warranty claim ...

Page 5: ...hine Dimensional Specifications 14 CE Declaration of Conformity 15 Section 1 Safety State Regulations 16 Federal Regulations 17 Safety Information 18 Safety Symbols 19 General Safety 20 Safety Labels and Decals 25 Lifting Safety 29 Transportation Safety 30 Section 2 Operations Pre Operating Instructions 31 Operating 32 Section 3 Service Maintenance Instructions 36 Air Filter Maintenance 37 Engine ...

Page 6: ...y 58 Right Spider Assembly 60 Left Spider Assembly 61 Fuel System Assembly 62 Spray System Assembly 64 Steering System Assembly 68 LH Gearbox Assembly 70 RH Gearbox Assembly 72 Throttle Pedal Assembly 74 Kill Switch Pedal Assembly 76 Throttle System Assembly 78 Pitch Control Assembly 80 Mainframe Assembly 82 Electrical Schematics 86 Section 5 Accessories Front Dolly Jack Assembly 92 Rear Dolly Jac...

Page 7: ...rouble free operation This manual is divided into the following sections SECTION 1 SAFETY SECTION 3 SERVICE SECTION 2 OPERATIONS SECTION 4 PARTS Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the operator s control panel Your engine is not manufactured by Allen Engineering Corporation Inc and therefore is not ...

Page 8: ...________Mobile Phone _____________________ Additional Comments ______________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts Always contact the Allen Dealer who...

Page 9: ...PARTS section of this manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written authorization from AEC All authorized returns must be shipped pre paid 5 When placing an order please contact the AEC dealer nearest you All information specifications and illustrations in this manual are subject ...

Page 10: ... specifically defines each significant character or group of characters of the Model Number and Serial Number codes Model Number HP 105 Series 105 High Performance Serial Number The serial number found on the identification plate is a ten digit format The model number identifies your machine and will ensure that you receive the correct replacement parts Serial Number Example 105 04 15 001 Series 1...

Page 11: ...rial number is attached to each unit and is located on the bottom left hand corner of the main frame front deck See image below for serial number plate number location This plate should not be removed at any time Please record the information found on this plate below so it will be available should the identification plate become lost or damaged When ordering parts or requesting service informatio...

Page 12: ...es Standard 8 x 18 Gearboxes 2 Super Heavy Duty SHD 20 1 Ratio Steering Control System Manual Pitch Control Manual Crank Safety Shutdown Switch Yes Foot Pedal Approximate Running Time 3 Hours Torque Converter Clutch TC Standard Engine Hour and RPM Gauge Digital Low Oil Detection Low Oil Pressure Kill Amperage Alternator 25 Amp 2 Lights 4 HP105 is a High Performance Twin Engine Ride On Power Trowel...

Page 13: ...nt cu in cc 45 747 Bore in mm 3 3 83 Stroke in mm 2 7 69 Peak Torque lbs ft Nm 40 54 2 Compression Ratio 9 1 1 Dry Weight lbs kg 108 49 Oil Capacity U S quarts L 2 1 9 Lubrication Full pressure w full flow filter Dimensions L x W x H in 14 8 x 18 9 x 24 5 Backpressure Limit 2 50 Power hp kW 3 24 9 18 6 Rated Speed RPM 3600 ...

Page 14: ...064355 06 2015 Page 14 Dimensional Specifications 101 1 2 2 578 mm 52 1 2 1 333 5 mm 50 1 2 1 282 7 mm ...

Page 15: ...064355 06 2015 Page 15 CE Documentation ...

Page 16: ...064355 06 2015 Page 16 SECTION 1 SAFETY State Regulations Proposition 65 Warning ...

Page 17: ...064355 06 2015 Page 17 SECTION 1 SAFETY Federal Regulations Respiratory Hazards ...

Page 18: ... notes shown below will inform you about potential hazards that could injure you or oth ers The safety notes specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in ...

Page 19: ...Page 19 SECTION 1 SAFETY Safety Symbols Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety notes ...

Page 20: ...azard while the equipment is in operation No one other than the operator is to be in the working area when the equipment is in operation DO NOT use the equipment for any purpose other than its intended purposes or applications This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when the...

Page 21: ...nt or engine NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death If applicable never use your hand to find hydraulic leaks Use a piece of wood or cardboard Hydraulic fluid injected into the skin must be treated by a knowledgable physician immediately or severe injury or death can occur ALWAY...

Page 22: ...nd clothing away from all moving parts to prevent injury DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the screed NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing equipment NEVER run engine without an air filter or with a dirty air filter ...

Page 23: ...g agent DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an exp...

Page 24: ...spital to seek medical attention ALWAYS disconnect the negative battery terminal before performing service on the equipment ALWAYS keep battery cables in good working condition Repair or replace all worn cables Side slope operation is not permitted Walk around the riding trowel before starting it to see if any items are worn damaged leaking etc that may make the riding trowel dangerous to operate ...

Page 25: ...chine This decal notates the pinch point locations on this machine This decal notates the lifting points on this machine This decal indicates that this machine can start fires to it s surroundings due to sparks from the exhaust This decal indicates a hot surface and warns personnel not to touch Safety Labels and Decals ...

Page 26: ...udly manufactured in the United States of America This decal notates the location of the light switch on this machine This decal notates that the thrust bearings must be greased daily This decal notates that this product was made at the Allen Engineering Corporation manufacturing facilities in Paragould Arkansas This decal notates the location of the 12V accessory port Safety Labels and Decals con...

Page 27: ... is covered under one or more patents This decal notates that this product uses unleaded gasoline only This decal notates the model number and series number of this machine This decal notates the location of where to put hand tools on the machine Safety Labels and Decals cont d ...

Page 28: ...064355 06 2015 Page 28 SECTION 1 SAFETY This decal notates the location of where the operations and parts manuals are This decal illustrates Allen Concrete Equipment Safety Labels and Decals cont d ...

Page 29: ... a hoist Place slings chains or hooks through each lifting eye on the machine Use a sling or chains with a minimum length of 2 meters 5 feet on each leg connected to a central lifting device Ensure that all lifting devices have sufficient weight bearing capacity ALWAYS shutdown engine before transporting NEVER lift machine with paving pans with z clips Only safety catch pans can be lifted Lifting ...

Page 30: ...rking properly DOT Requirements include the following Connect and test electric brake operation Secure portable power cables in cable tray with tie wraps The maximum speed for highway towing is 55 MPH unless posted otherwise Recommended off road towing is not to exceed 15 MPH or less depending on type of terrain Avoid sudden stops and starts This can cause skidding or jack knifing Smooth gradual s...

Page 31: ...erating controls for proper operation and adjustment Check speed control operation before and after starting engine for proper operation Gearbox oil level Add oil as required The steering left and right Note If there is any indication that faulty equipment exists shutdown safely inform the proper authority and DO NOT operate the riding trowel until the problem has been fixed Remove loose objects t...

Page 32: ...troweled When the machine reaches the end of the slab make a 180 degree turn and repeat the straight line of direction to the other end of the slab To familiar ize a new operator with the riding trowel the following steps should be taken Location of all Operating Controls A Right Pitch Control B Joystick Forward Reverse C Joystick Left Right Forward Reverse D Left Pitch Control E Right Foot Thrott...

Page 33: ...ting the engines fully engage the throttle This allows the engines to warm up quicker and also engages the torque converter At this time the machine s rotors will begin turning DO NOT use excessive pressure on the joysticks Excessive pressure does not increase the reaction time of the machine and can damage steering controls Stopping The Riding Trowel To stop the trowel s movement let go of the jo...

Page 34: ...ward and backward with the left hand joystick is required to move the machine in a straight path to the left or right while operating the right hand joystick Position Action 1 Forward 2 Reverse 3 Rotate clockwise 4 Rotate counter clockwise 5 Left sideways 6 Right sideways Operating Instructions cont d ...

Page 35: ...be low When changing or setting pitch angle of trowel blades slow the machine down set the desired degree of pitch on the left side of the machine and then adjust the right side to match To increase the pitch turn the pitch control clockwise a use the pitch indicator b to adjust pitch equal ly on both right and left trowel blades Operating Instructions cont d ...

Page 36: ...am to catch and correct many serious problems before they oc cur The preventative maintenance schedule contained herein gives a daily weekly monthly semi an nually annually and break in 100 hours minimum requirement to keep your riding trowel running for years The lubrication chart contained herein is one part of riding trowel preventative maintenance Because regular maintenance cannot be controll...

Page 37: ...er with detergent Rinse and allow to air dry 3 Saturate precleaner with new engine oil squeeze out excess oil 4 Reinstall precleaner over paper element Paper Element 1 Clean area around element Remove wing nut element cover and paper element with precleaner 2 Separate precleaner from element service precleaner and replace paper element 3 Check condition of rubber seal and replace if necessary 4 In...

Page 38: ... with oil use a long funnel to avoid spill ing or use an oil can filled with the proper weight small engine oil and squirt oil directly into fill hole Check oil level with dipstick Fill the crank case to the full mark on the dipstick DO NOT overfill Replace dipstick Change Engine Oil Important Engine oil is best drained when the engine is warm Warm oil flows freely and carries away more impurities...

Page 39: ...tional controls ü Tighten all bolts and nuts ü Grease steering assembly heim joints ü Inspect visually for loose or missing parts ü Wash wet concrete of machine ü Clean fuel sediment bowl ü Inspect battery fill with water if needed ü Change gearbox oil ü Inspect drive belts ü Check all adjustments ü Change the engine oil ü ü Check air cleaner element ü Thoroughly clean machine ü Change the hydraul...

Page 40: ...064355 06 2015 Page 40 SECTION 3 SERVICE Filter Replacement AIR CLEANER PAPER ELEMENT PART 24 083 03 S ENGINE OIL FILTER PART 52 050 02 S ENGINE FUEL FILTER PART 25 050 42 S ...

Page 41: ...ontact your AEC dealer Other other than above Contact your AEC dealer Engine does not stop Electrical malfunction Contact your AEC dealer Other other than above Contact your AEC dealer Idling is not stable Insufficient intake air clogged air cleaner Clean or replace the air cleaner Other other than above Contact your AEC dealer Poor power or acceleration Bad fuel Change fuel Wrong oil improper vis...

Page 42: ...ntations are defined from the operator s view of sitting on machine SOM All set screws have blue LOC TITE applied at the factory If set screw is removed or loosened for any reason re apply blue LOC TITE All grease fittings are capped with CAP PLUG GC 5 AEC PN 015692 to protect the fitting If cap becomes missing or damaged replace it as soon as possible Anti Seize is applied at the factory to drive...

Page 43: ...propriate part number not the key number This manual contains an illustrated parts list for help in ordering replacement parts for your machine Follow the instructions below when ordering parts to insure prompt and accurate delivery 1 All orders for service parts include the serial number for the machine Shipment will be delayed if this information is not available 2 Include correct description an...

Page 44: ...064355 06 2015 Page 44 SECTION 4 PARTS Seat Frame Assembly Illustration 28 32 1 3 20 35 29 18 25 24 13 34 30 12 24 8 23 36 9 11 10 30A ...

Page 45: ...UT 8 15 042343 FSTN SFBHCS 1 4 20 x 3 4 1 16 047665 RUBBER BUMPER 3 17 048181 DECAL CALIFORNIA PRPSTN 65 1 18 049588 FEMALE RECEPTICAL 12VDC 1 19 053211 PROP F SEAT FRAME 1 20 053444 DECAL HOT W HAND 4 21 053447 DECAL HAND TOOL AREA SP 1 22 053449 DECAL PINCH HAZARD SP 2 23 053450 DECAL LIGHTS SP 1 24 053451 DECAL OIL SP 2 25 053452 DECAL 12V ACCESSORY SP 1 26 053453 DECAL SPARK WARNING SP 1 27 05...

Page 46: ...064355 06 2015 Page 46 SECTION 4 PARTS Seat Frame Assembly cont d Illustration 27 22 16 20 21 17 26 14 3 31 6 3 19 15 7 7 2 9 10 11 33 30 30B ...

Page 47: ...X NUT 8 15 042343 FSTN SFBHCS 1 4 20 x 3 4 1 16 047665 RUBBER BUMPER 3 17 048181 DECAL CALIFORNIA PRPSTN 65 1 18 049588 FEMALE RECEPTICAL 12VDC 1 19 053211 PROP F SEAT FRAME 1 20 053444 DECAL HOT W HAND 4 21 053447 DECAL HAND TOOL AREA SP 1 22 053449 DECAL PINCH HAZARD SP 2 23 053450 DECAL LIGHTS SP 1 24 053451 DECAL OIL SP 2 25 053452 DECAL 12V ACCESSORY SP 1 26 053453 DECAL SPARK WARNING SP 1 27...

Page 48: ...064355 06 2015 Page 48 SECTION 4 PARTS RH Rotor Module Assembly Illustration 38 3 6 34 46 39 42 41 35 43 31 17 48 45 47 24 7 33 49 ...

Page 49: ...5696 KEY 25x1 25 LG HARD RAD 1 17 017751 FSTN FW HARD A325 3 8 p 4 18 020915 SCR 5 16 11x1 1 2 HHC 4 19 024820 STOCK 1 4 SQx4 LG KEY 1 20 025091 FSTN 3 8 SHOULDER BOLTx1 2 LONG 5 21 025092 BUSHING 3 8x1 2x5 16 BRONZE 5 22 026215 YOKE ARM 1 23 026504 SCR 5 16 18x1 2xØ3 8x1 1 4 SHLDR 1 24 029311 FSTN HHCS 5 8 11 X 1 3 4 GR 8 YELLOW ZINC 4 25 029529 VALVE RELIEF 1 8 27NPT AIR V 1 26 037532 BLADE 8x18...

Page 50: ...064355 06 2015 Page 50 SECTION 4 PARTS RH Rotor Module Assembly cont d Illustration 40 47 46 25 33 44 18 7 43 35 36 50 ...

Page 51: ...MSP445 MP215 1 40 055616 SPACER F CLUTCH MSP445 1 41 060865 WASHER LARGE OD 1 42 060870 HHCS 7 16 20 X 3 4 1 43 063912 A GEARBOX BRKT WMNT 1 44 063914 GEARBOX 20 1 RATIO RH 1 45 063927 ENGINE KOHLER 26 5 EFI 1 46 063930 BELT CVT 1 47 063949 STEERING ARM WMNT RH 1 48 064239 ENGINE BOLT WMNT 2 49 064389 HEAT SHIELD WMNT 1 50 064394 HEAT SHIELD INSULATION 1 51 201163 FITTING 1 8 27 PTF STR GREASE 1 ...

Page 52: ...064355 06 2015 Page 52 SECTION 4 PARTS 17 25 12 5 16 6 5 15 4 21 8 26 20 24 22 8 3 18 10 13 14 11 19 7 9 1 2 23 RH Rotor Assembly Illustration ...

Page 53: ...015696 KEY 25x1 25 LG HARD RAD 1 12 024820 STOCK 1 4 SQx4 LG KEY 1 13 025091 FSTN 3 8 SHOULDER BOLTx1 2 LONG 5 14 025092 BUSHING 3 8x1 2x5 16 BRONZE 5 15 026215 YOKE ARM 1 16 026504 SCR 5 16 18x1 2xØ3 8x1 1 4 SHLDR 1 17 029529 VALVE RELIEF 1 8 27NPT AIR V 1 18 037532 BLADE 8x18 FLAT FINISH GOLD 5 19 037652 WASHER HD RETAINING 1 20 039685 BEARING THRUST AXIAL BALL EW 1 21 039686 CAP SHD PRESSURE PL...

Page 54: ...064355 06 2015 Page 54 SECTION 4 PARTS LH Rotor Module Assembly Illustration 45 47 34 37 46 39 43 18 7 36 35 31 48 16 44 12 33 26 14 20 21 32 1 4 49 59 ...

Page 55: ... 3 8 p 4 17 020155 SCR 1 2 13 X 1 1 2 LH SHCS 1 18 020915 SCR 5 16 11x1 1 2 HHC 4 19 024820 STOCK 1 4 SQx4 LG KEY 1 20 025091 FSTN 3 8 SHOULDER BOLTx1 2 LONG 5 21 025092 BUSHING 3 8x1 2x5 16 BRONZE 5 22 026215 YOKE ARM 1 23 026504 SCR 5 16 18x1 2xØ3 8x1 1 4 SHLDR 1 24 029311 FSTN HHCS 5 8 11 X 1 3 4 GR 8 YELLOW ZINC 4 25 029529 VALVE RELIEF 1 8 27NPT AIR V 1 26 037532 BLADE 8x18 FLAT FINISH GOLD 5...

Page 56: ...064355 06 2015 Page 56 SECTION 4 PARTS LH Rotor Module Assembly cont d Illustration 34 6 3 46 40 42 41 35 47 24 7 ...

Page 57: ...055616 SPACER F CLUTCH MSP445 1 41 060865 WASHER LARGE OD 1 42 060870 HHCS 7 16 20 X 3 4 1 43 063912 GEARBOX BRKT WMNT 1 44 063916 GEARBOX 20 1 RATIO LH 1 45 063927 ENGINE KOHLER 26 5 EFI 1 46 063930 BELT CVT 1 47 064210 STEERING ARM WMNT LH 1 48 064239 ENGINE BOLT WMNT 2 49 064389 HEAT SHIELD WMNT 1 50 201163 FITTING 1 8 27 PTF STR GREASE 1 59 064394 HEAT SHIELD INSULATION 1 ...

Page 58: ...064355 06 2015 Page 58 SECTION 4 PARTS LH Rotor Assembly Illustration 12 17 25 5 6 7 26 4 15 16 21 20 7 3 22 24 18 9 13 14 23 10 19 11 8 1 2 ...

Page 59: ...25x1 25 LG HARD RAD 1 11 020155 SCR 1 2 13 X 1 1 2 LH SHCS 1 12 024820 STOCK 1 4 SQx4 LG KEY 1 13 025091 FSTN 3 8 SHOULDER BOLTx1 2 LONG 5 14 025092 BUSHING 3 8x1 2x5 16 BRONZE 5 15 026215 YOKE ARM 1 16 026504 SCR 5 16 18x1 2xØ3 8x1 1 4 SHLDR 1 17 029529 VALVE RELIEF 1 8 27NPT AIR V 1 18 037532 BLADE 8x18 FLAT FINISH GOLD 5 19 037652 WASHER HD RETAINING 1 20 039685 BEARING THRUST AXIAL BALL EW 1 2...

Page 60: ...5682 WASHER 3 8 EXT TOOTH LOCK 5 3 015683 BOLT 3 8 16 X 7 8 DOG PT HEX HD CAP 5 4 015684 NUT 3 8 16 JAM HEX 5 5 015686 FSTN SQHSS 3 8 16 X 1 5 6 024755 FITTING 1 8 27 NPT 45 GREASE 5 7 028216 BOLT 1 2 13 X 1 1 2 GR 8 CARRIAGE 5 8 033034 LEVER LIFT SD UNIVERSAL 5 9 040698 SPIDER RH 5 BOSS CW ROT 46 48 1 10 040700 ARM 5 BOSS SPIDER ASSY TROWEL 5 11 040792 CLIP 46 48 UNIV SPIDER SPRING 5 ...

Page 61: ...015682 WASHER 3 8 EXT TOOTH LOCK 5 3 015683 BOLT 3 8 16 X 7 8 DOG PT HEX HD CAP 5 4 015684 NUT 3 8 16 JAM HEX 5 5 015686 FSTN SQHSS 3 8 16 X 1 5 6 024755 FITTING 1 8 27 NPT 45 GREASE 5 7 028216 BOLT 1 2 13 X 1 1 2 GR 8 CARRIAGE 5 8 033034 LEVER LIFT SD UNIVERSAL 5 9 040699 SPIDER LH 5 BOSS CCW ROT 1 10 040700 ARM 5 BOSS SPIDER ASSY TROWEL 5 11 040792 CLIP 46 48 UNIV SPIDER SPRING 5 ...

Page 62: ...064355 06 2015 Page 62 SECTION 4 PARTS 12 3 6 4 8 9 7 1 5 10 11 2 3 Fuel System Assembly Illustration ...

Page 63: ...AE 14 406 INSUL LOOP 4 4 048921 STRAP TANK MSP425 4 5 049164 PLUG F2408 6 O JIC 2 6 053200 TANK ASSY 6 GAL FUEL W CAP EPA 2 7 053443 DECAL GASOLINE ONLY SP 2 8 063913 MODULE 20 1 RH ROTOR ASSY 1 9 063926 MODULE 20 1 LH ROTOR ASSY 1 10 064383 HOSE OIL DRAIN F HP105 2 11 042821 FITTING JICMX3 8MPT STGT FLARE O 2 12 019429 HOSE 5 16 FUEL LINE 1 5 13 065172 FUEL PUMP FACET 40178 NOT SHOWN 1 ...

Page 64: ...064355 06 2015 Page 64 SECTION 4 PARTS 16 7 10 16 8 9 6 5 4 17 15 20 19 1 2 17 Spray System Assembly Illustration ...

Page 65: ...NT SPRAY SYSTEM 1 9 040387 ELBOW 3 8 BRASS 90 STREET 1 10 040388 FTG 3 8X1 4 BRASS FM TO FM REDUCER 1 11 041604 VALVE CHECK BODY 2 12 041606 PLASTIC 1 4 NPT CLOSE NIPPLE 2 13 041624 RETAINER NYLON SPRAY TIP 2 14 047579 STRAINER POLY 100 µ MESH 2 15 047700 TANK 6 GALLON WATER PLASTIC 1 16 047933 ELBOW 1 4 PUSHLOK x 1 4 NPT PLASTIC 4 17 048246 HOSE 3 8 WATER LINE 7 75 FT 18 048652 TEE PLASTIC 1 4 x ...

Page 66: ...064355 06 2015 Page 66 SECTION 4 PARTS Spray System Assembly cont d Illustration 2 1 18 17 16 12 14 3 13 11 15 19 ...

Page 67: ...RAY SYSTEM 1 8 040209 FILTER RETARDANT SPRAY SYSTEM 1 9 040387 ELBOW 3 8 BRASS 90 STREET 1 10 040388 FTG 3 8X1 4 BRASS FM TO FM REDUCER 1 11 041604 VALVE CHECK BODY 2 12 041606 PLASTIC 1 4 NPT CLOSE NIPPLE 2 13 041624 RETAINER NYLON SPRAY TIP 2 14 047579 STRAINER POLY 100 µ MESH 2 15 047700 TANK 6 GALLON WATER PLASTIC 1 16 047933 ELBOW 1 4 PUSHLOK x 1 4 NPT PLASTIC 4 17 048246 HOSE 3 8 WATER LINE ...

Page 68: ...015 Page 68 SECTION 4 PARTS 24 18 32 15 29 31 22 16 21 11 28 7 27 3 33 10 6 13 26 8 20 23 12 2 17 25 14 11 9 1 22 26 27 28 2 10 6 6 10 13 14 4 17 PARTS OMITTED FOR CLARITY 25 Steering System Assembly Illustration ...

Page 69: ...4 1 2 2 14 046864 SCR 1 2 20X1 3 4 YZ HEXHD CAP 4 15 048354 GRIP SAT 3 Ø1 BLACK HANDLE 1 16 048869 ARM LOWER CONTROL 2 17 048894 CONTROL RIGHT HORIZONTAL 2 18 048909 SWITCH PUSH BUTTON 1 19 048910 BRG Ø5 8 NYL FLNG SLEEVE 1 20 048925 FULCRUM L R STEERING 1 21 048929 BEARING Ø3 4 ID PLASTIC FLANGE 14 22 048969 SHAFT STEERING 2 23 048970 SHAFT FULCRUM 1 24 049245 GRIP MODIFIED HANDLE 1 25 060881 STE...

Page 70: ...4355 06 2015 Page 70 SECTION 4 PARTS LH Gearbox Assembly Illustration 11 8 7 14 5 41 2 4 31 36 3 4 25 34 33 43 22 17 40 6 21 18 19 44 28 35 26 29 37 2 4 42 6 15 10 9 20 32 35 23 24 34 33 27 30 38 39 4 13 ...

Page 71: ... 010 LGE GEARBOX FLANGE 1 19 028915 5 SHIM 005 LGE GEARBOX FLANGE 1 20 028915 XX SHIM GENERIC LGE GEARBOX FLG 1 21 029143 CASE SHD GEARBOX 1 22 029146 KEY GEARBOX SQ 1 2x2 500 1 23 029147 FLANGE GEARBOX SHD 1 24 029149 GEAR 20 1 LH BRONZE 1 25 029150 CAP SHD GEARBOX LARGE 1 26 029154 CAP SHD GEARBOX END 1 27 029155 CAP BOTTOM GEARBOX SHD 1 28 029178 BEARING Ø1 4375 BORE TAPERED 1 29 029179 SEAL Ø1...

Page 72: ...5 06 2015 Page 72 SECTION 4 PARTS RH Gearbox Assembly Illustration 3 4 12 25 34 33 43 22 17 40 24 6 2 4 37 29 26 35 28 44 19 18 42 21 10 9 15 16 6 34 33 27 30 38 39 4 13 20 32 35 23 4 2 31 36 41 5 14 11 8 7 ...

Page 73: ... 010 LGE GEARBOX FLANGE 1 19 028915 5 SHIM 005 LGE GEARBOX FLANGE 1 20 028915 XX SHIM GENERIC LGE GEARBOX FLG 1 21 029143 CASE SHD GEARBOX 1 22 029146 KEY GEARBOX SQ 1 2x2 500 1 23 029147 FLANGE GEARBOX SHD 1 24 029148 GEAR 20 1 LH BRONZE 1 25 029150 CAP SHD GEARBOX LARGE 1 26 029154 CAP SHD GEARBOX END 1 27 029155 CAP BOTTOM GEARBOX SHD 1 28 029178 BEARING Ø1 4375 BORE TAPERED 1 29 029179 SEAL Ø1...

Page 74: ...064355 06 2015 Page 74 SECTION 4 PARTS Throttle Pedal Assembly 064255 Illustration 7 5 11 1 9 6 5 12 3 2 14 13 10 4 8 15 ...

Page 75: ...IN Ø1 16 X 1 ZP STL COTTER 2 5 012361 PIN Ø1 8 X 1 COTTER 2 6 024631 SWITCH KILL FOR RIDING TROWEL 1 7 024839 ASSY FOOT SPEED PEDAL 1 8 024851 THROTTLE HOUSING WMNT 1 9 024981 EXTENSION SPRING 1 10 024982 FSTN PIN CLEVIS 1 4 X 51 64 2 11 024983 FSTN PIN CLEVIS 3 8 X 3 1 4 1 12 028895 FSTN PIN CLEVIS 3 8 X 3 3 4 1 13 040246 SHACKLE 1 1 4 FOOT SPEED SHORT 2 14 041596 WELDMENT KILL SWITCH PLATE 1 15 ...

Page 76: ...064355 06 2015 Page 76 SECTION 4 PARTS Kill Switch Pedal Assembly 059535 Illustration 6 1 9 3 10 5 7 8 2 4 ...

Page 77: ...1 4 20 X 3 4 4 2 010035 FSTN HHCS 3 8 16 X 3 4 2 3 010082 FSTN FW 5 16 1 4 015684 FSTN NUT HEX JAM 3 8 16 4 5 024631 SWITCH KILL FOR RIDING TROWEL 1 6 024840 PLATE PEDAL FOOT SPEED 1 7 024851 THROTTLE HOUSING WMNT 1 8 026226 PIN Ø3 32 X 3 4 ZP STL COTTER 1 9 028895 FSTN PIN CLEVIS 3 8 X 3 3 4 1 10 041596 WELDMENT KILL SWITCH PLATE 1 ...

Page 78: ...064355 06 2015 Page 78 SECTION 4 PARTS Throttle Assembly Illustration 6 13 12 11 12 11 10 9 5 9 5 3 7 14 1 18 15 17 8 2 4 ...

Page 79: ...FSTN NUT HEX 10 32 2 7 020542 FSTN NUT STOVER LOCK 1 4 20 4 8 020604 CLIP SAE 14 406 INSUL LOOP 2 9 024984 PIVOT THROTTLE CABLE 3 10 032182 THROTTLE BRKT 2 11 032300 CABLE THROTTLE 60 HD RH ENGINE 1 12 032301 CABLE THROTTLE 72 HD LH ENGINE 1 13 033900 THROTTLE CABLE CONNECTOR HP105 1 14 033914 PLATE THROTTLE MOUNT HP105 1 15 063913 MODULE 20 1 RH ROTOR ASSY 1 16 063920 MAIN FRAME 1 17 063926 MODUL...

Page 80: ...064355 06 2015 Page 80 SECTION 4 PARTS Pitch Control Assembly 032370 Illustration 6 5 3 4 1 7 I E F G H C B A J D SET SCREWS MUST ALWAYS STAY IN THIS LOCATION ...

Page 81: ...TUBE 1 6 029822 PITCH CONTROL SHAFT 1 7 032115 KNOB PITCH CONTROL HANDLE RT 1 8 061529 CRANK HANDLE SCREW SHAFT ASY LONG 1 ITEM PART NO DESCRIPTION QTY A 012710 THRUST BEARING RACE 2 B 013374 SCREW 1 4 28 X 1 4 SFLKG SKT SET 1 C 015742 THRUST BEARING 1 D 018289 FSTN SPRING ROLL 3 16 X 1 1 4 1 E 029997 SHAFT SCREW AJD PITCH 1 F 032191 STOP F PITCH CONTROL HANDLE 1 G 036797 SCREW 1 4 28 X 1 4 SFLKG ...

Page 82: ... 06 2015 Page 82 SECTION 4 PARTS Mainframe Assembly Illustration 101 103 37 94 46 102 98 34 24 56 3 69 86 111 89 49 90 96 107 4 11 31 18 78 44 43 48 13 66 61 80 35 87 72 95 57 33 20 65 110 74 106 3 10 62 105 ...

Page 83: ...A325 3 8 p 4 26 019430 FSTN CLAMP SIZE 4 MINI 8 27 019900 ROD 1 2 FEMALE END 3 28 020542 FSTN NUT STOVER LOCK 1 4 20 10 29 020604 CLIP SAE 14 406 INSUL LOOP 8 30 024984 PIVOT THROTTLE CABLE 3 31 026267 BOLT 3 8 16xØ1 2x1 LG SHOULDER 8 32 026447 NUT 3 4 10 SELFLOCK THIN HEX 5 33 029568 NUT 10 32 NYLOCK HEX 8 34 032097 DECAL SERIAL NUMBER PLATE 1 35 032106 NUT 5 16 18 STEEL LIGHT WING 2 36 032182 TH...

Page 84: ...064355 06 2015 Page 84 SECTION 4 PARTS Mainframe Assembly cont d Illustration 93 81 88 105 94 38 32 49 89 22 3 65 91 ...

Page 85: ...UM L R STEERING 1 79 048929 BEARING Ø3 4 ID PLASTIC FLANGE 14 80 048932 BAR BATTERY HOLD DOWN 1 81 048937 DECAL MFG BY ALLEN ENG 1 82 048959 GROMMET 1 2 RUBBER HOSE 2 83 048969 SHAFT STEERING 2 84 048970 SHAFT FULCRUM 1 85 049164 PLUG F2408 6 O JIC 2 86 049245 GRIP MODIFIED HANDLE 1 87 053189 U BOLT 3 1 2 X 3 8 16 2 88 053200 TANK ASSY 6 GAL FUEL W CAP EPA 2 89 053441 DECAL LIFTING CRUSH HAZARD SP...

Page 86: ...GHTS SWITCH 14 16GA WHITE KILL SWITCH TO 2 IN WHITE CONNECTOR 12 16GA BLACK IGN SW GROUND 12 16G A BLACK M AIN G RO UND 8 16GA BLACK GROUND WATER PUMP 22 16GA GREEN WATER PUMP 22 16GA GRAY LIGHTS 4 16 G A W H T KI LL SW R H 4 16 GA W HT KI LL SW L H 4 16GA BLK GRD KILL SW 4 16GA BLK GROUND LIGHTS 4 3 8 RING 120 121 120 FEMALE BULLET 250 250 6 6 46 BATTERY CABLES 064540 CABLE 4 AWG POS HP105 064542...

Page 87: ...LK GROUND LIGHTS 4 16GA GRAY LIGHTS RELAY 30 16 18GA GRAY LIGHTS SWITCH RELAY 86 16 16GA WHITE KILL SWITCH TO 2 IN WHITE CONNECTOR 24 16GA BLACK LIGHT SW RELAY 85 16 16G A BLACK M AIN G RO UND 11 16GA GRAY LIGHTS RELAY 87 16 16GA GREEN WATER PUMP TO 4 IN WHITE CONNECTOR 24 18GA GREEN WATER PUMP RELAY 86 16 16GA GREEN WATER PUMP RELAY 87 16 3 8 RING 16GA RED FROM KEY SWITCH ACC 12010973 CONN 121245...

Page 88: ... EMPTY B A 10 AMP RH CONNECTION 16GA WHITE KILL SWITCH FROM HARNESS 16GA TAN MALFUNCTION INDICATOR LIGHT 6 16GA RED MIL 4 16GA BLUE STARTER SOLENOID 6 16GA GREEN OIL PRESSURE 6 16GA RED SWITCHED TO EQUIP 12 VDC 6 16GA RED FROM HARNESS FUSE 8 125 125 16GA RED TO LIGHT SWITCH 10 250 B A 10 AMP IGNITION LIGHTS 16GA GRAY FROM HARNESS 3 8 RING 16GA RED TO STARTER 8 EMPTY POLARITY RIB ...

Page 89: ...HED TO EQUIP 12 VDC 16 40 TOTAL LENGTH 16GA RED FROM HARNESS FUSE 24 125 16GA GREEN WATER PUMP FROM HARNESS B A 10 AMP IGNITION WATER PUMP 16GA RED TO WATER PUMP RELAY 30 24 3 8 RING 16GA RED TO STARTER 8 42100 1 TERM 125 16GA TAN MALFUNCTION INDICATOR LIGHT 24 16GA BLUE STARTER SOLENOID 24 16GA GREEN OIL PRESSURE 24 16GA RED SWITCHED TO EQUIP 12 VDC 24 250 16GA RED ACCESSORY 9 16GA RED FROM HARNE...

Page 90: ...SW GROUND 6 16GA BLK ACC GROUND 7 16GA GRN TO WATER PUMP HARNESS 18GA GRN FROM WATER PUMP SWITCH HARNESS 1 6 G A R E D F R O M W A T E R P U M P F U S E H A R N E S S 16GA GRAY TO LIGHTS HARNESS 18GA GRAY FROM LIGHT SWITCH HARNESS 16GA GRAY FROM LIGHTS FUSE HARNESS RELAY 3 FAN 85 GROUND 87 OUTPUT 30 12V INPUT 86 INPUT 16GA BLACK 6 16GA PUR TO FAN HARNESS 18GA PUR FROM KEY SWITCH HARNESS 1 6 G A P ...

Page 91: ...064355 06 2015 Page 91 SECTION 4 PARTS Notes ...

Page 92: ...SECTION 5 ACCESSORIES 064355 06 2015 Page 92 Front Dolly Jack Assembly Illustration 3 1 5 10 5 7 8 9 4 6 2 4 027684 ...

Page 93: ...PIN 3 16 X 2 COTTER 2 2 010464 FSTN NUT NYLOK 3 8 16 4 3 015692 CAP Ø1 4 RED GREASE 2 4 017751 FSTN FW HARD A325 3 8 p 8 5 024628 SPACER DOLLY JACK 4 6 026729 LIFT FRONT DOLLY JACK 2 7 026938 JACK SP DOLLY 1 8 039633 DECAL DOLLY JACK SYSTEM 1 9 040637 BOLT 3 8 16 X 2 1 4 GR 8 HHC 4 10 099014 ASSY 410 350 X 4 PNEU WHEEL 2 ...

Page 94: ...SECTION 5 ACCESSORIES 064355 06 2015 Page 94 3 1 5 10 5 7 8 2 4 6 4 9 027684 Rear Dolly Jack Assembly Illustration ...

Page 95: ...NUT NYLOK 3 8 16 4 3 015692 CAP Ø1 4 RED GREASE 2 4 017751 FSTN FW HARD A325 3 8 p 8 5 024628 SPACER DOLLY JACK 4 6 026728 LIFT REAR DOLLY JACK 2 7 026938 JACK SP DOLLY 1 8 039633 DECAL DOLLY JACK SYSTEM 1 9 040637 BOLT 3 8 16 X 2 1 4 GR 8 HHC 4 10 099014 ASSY 410 350 X 4 PNEU WHEEL 2 Rear Dolly Jack Assembly Parts List ...

Page 96: ...SECTION 5 ACCESSORIES 064355 06 2015 Page 96 Trowel Arm Alignment Jig Assembly Illustration 5 6 2 8 11 4 9 10 7 3 2 016863 ...

Page 97: ...884 SCREW 3 8 16x1 SCKT CAP 4 2 016877 FSTN SHCS 3 8 16 X 1 1 2 3 3 028076 SCREW 3 8 16x2 SCKT CAP 2 4 028981 BASE 1 5 028982 CLAMP BLOCK 1 6 028983 ARM 1 7 028984 SPACER 2 600 HGT ADJUSTING 1 8 028985 WASHER 1 9 028986 SPACER 2 243 HGT ADJUSTING 1 10 029474 SPACER 2 500 HGT ADJUSTING 1 11 047426 SPACER 2 725 HGT ADJUSTING 1 ...

Page 98: ...SECTION 5 ACCESSORIES 064355 06 2015 Page 98 051552 CLIP ON PAN 051553 SAFETY CATCH PAN 042779 LIFT BRIDLE 2500 6 SLING ...

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Page 100: ...YOUR TOTAL SOURCE FOR CONCRETE EQUIPMENT 800 643 0095 or 870 236 7751 FAX 800 643 0097 or 870 236 3934 P O Box 819 Paragould Arkansas 72451 USA www alleneng com ...