allen MP245, Operations & Parts Manual

Page 1: ...OPERATIONS PARTS MANUAL MP245 RIDING TROWEL MANUAL PART 067975 I REVISION A ...

Page 2: ......

Page 3: ...Riding Trowel OPERATIONS PARTS MANUAL This manual covers the products listed below Part No Description 050000 MP245 Riding Trowel ...

Page 4: ...mity 17 Section 1 Safety State Regulations 18 Federal Regulations 19 Safety Information 20 Safety Symbols 21 General Safety 22 Safety Labels and Decals 27 Transportation Safety 32 Pan Installation Procedure 34 Section 2 Operations Pre Operating Instructions 36 Operating Instructions 38 Section 3 Service Maintenance Instructions 42 Air Filter Maintenance 43 Maintenance Schedule 44 Filter Replacemen...

Page 5: ...h Control Assembly 74 Throttle Pedal Assembly 76 Power Unit Assembly 78 Right Hand SOM Rotor Assembly 82 Left Hand SOM Rotor Assembly 84 Right Hand Spider Assembly 86 Left Hand Spider Assembly 87 Right Hand Gearbox Assembly 88 Left Hand Gearbox Assembly 90 Hydraulic Schematic 92 Electrical Wiring Harness 96 Cooler Wiring Harness 98 Dolly Jack Assembly 100 Accessories 102 Manual Revision Detail 104...

Page 6: ...oduct alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 7 Impact damage to gear boxes is not covered under the Allen warranty and is deemed customer abuse 8 Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence on the date of the ...

Page 7: ...rs of trouble free operation This manual is divided into the following sections SECTION 1 SAFETY SECTION 3 SERVICE SECTION 2 OPERATIONS SECTION 4 PARTS Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the operator s control panel Your engine is not manufactured by Allen Engineering Corporation Inc and therefore ...

Page 8: ...____Mobile Phone _____________________ Additional Comments ______________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts Always contact the Allen Dealer who sol...

Page 9: ... section of this manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written authorization from AEC All authorized returns must be shipped pre paid 5 When placing an order please contact the AEC dealer nearest you All information specifications and illustrations in this manual are subject to ch...

Page 10: ... below specifically defines each significant character or group of characters of the Model Number and Serial Number codes Model Number MP 245 Series Model Serial Number The serial number found on the identification plate is a ten digit format The model number identifies your machine and will ensure that you receive the correct replacement parts Serial Number Example 245 12 17 002 Series Sequence N...

Page 11: ...d not be removed at any time Please record the information found on this plate below so it will be available should the identification plate become lost or damaged When ordering parts or requesting service information you will always be asked to specify the model and serial numbers of the machine FILL IN FOR FUTURE REFERENCE Model Number ____________________________ Serial Number _________________...

Page 12: ...MUM ROTOR SPEED 145 rpm STEERING CONTROL SYSTEM Hydraulic FUEL CAPACITY 6 gal 23 L RETARDANT CAPACITY 6 gal 23 L WEIGHT 830 lb 376 kg HYDRAULIC RESERVOIR 1 95 gal 7 3 L FIXED GUARD RINGS Standard GEARBOX ROTATION Standard BATTERY 12V SAFETY SHUTDOWN SWITCH Seat Controlled RUN TIME APPX 2 5 Hours TRANSMISSION Torque Converter DRIVE BELT Kevlar Cogged Vee HOUR METER Digital 78 x 41 x 53 in 198 x 104...

Page 13: ...067975 Page 13 Machine Dimensions 77 1 2 1968 5 54 1372 0 40 1 2 1029 1 2 68 5 40 1 2 1029 6 ...

Page 14: ...cations Honda Engine Information Model GX 690 UTDW Rated Power hp kW 3 600 RPM 22 3 16 6 Displacement in cm 42 688 Dimensions L x W x H inch mm 15 9x16 1x17 2 405x410x438 Fuel Type Regular unleaded gasoline Weight Dry lb kg 98 44 4 ...

Page 15: ...067975 Page 15 Engine Wiring ...

Page 16: ...le grip while operating the ride on trowel on curing concrete in a manner most often experienced in normal circumstanc es Values were obtained from all three axes of motion The values shown represent the maximum RMS value from these measurements Summary Data Of Sound And Vibration Testing for CE Marking Test Machine Engine Type Distant Sound Press Operator Ear SPL Sound Power Level Seat Vibration ...

Page 17: ...ender this declaration null and void Manufacturer Allen Engineering Corporation 819 South 5th St Paragould AR 72450 USA Authorised Representative in EU Mr Thomas Voeler ab lin pro Femvägsskälet 3 421 50 Västra Frölunda Sweden Equipment MP245 Riding Trowel Description Ride on IC engine powered concrete smoothing machine Notified Body Not required Harmonized Standards Applied EN12649 Person empowere...

Page 18: ...SECTION 1 SAFETY 067975 Page 18 State Regulations Proposition 65 Warning ...

Page 19: ...SECTION 1 SAFETY 067975 Page 19 Federal Regulations Respiratory Hazards ...

Page 20: ...s shown below will inform you about potential hazards that could injure you or others The safety notes specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAU TION or NOTICE Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death...

Page 21: ...AFETY 067975 Page 21 Safety Symbols Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety notes ...

Page 22: ...d while the equipment is in operation No one other than the operator is to be in the working area when the equipment is in operation DO NOT use the equipment for any purpose other than its intended purposes or applications This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they be...

Page 23: ... engine NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death If applicable never use your hand to find hydraulic leaks Use a piece of wood or cardboard Hydraulic fluid injected into the skin must be treated by a knowledgable physician immediately or severe injury or death can occur ALWAYS kee...

Page 24: ...lothing away from all moving parts to prevent injury DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the screed NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing equipment NEVER run engine without an air filter or with a dirty air filter Seve...

Page 25: ...ent DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosi...

Page 26: ...al to seek medical attention ALWAYS disconnect the negative battery terminal before performing service on the equipment ALWAYS keep battery cables in good working condition Repair or replace all worn cables Side slope operation is not permitted Walk around the riding trowel before starting it to see if any items are worn damaged leaking etc that may make the riding trowel dangerous to operate Stop...

Page 27: ...SECTION 1 SAFETY 067975 Page 27 Safety Labels and Decals cont d ...

Page 28: ...SECTION 1 SAFETY 067975 Page 28 Safety Labels and Decals cont d ...

Page 29: ...SECTION 1 SAFETY 067975 Page 29 Safety Labels and Decals cont d ...

Page 30: ...SECTION 1 SAFETY 067975 Page 30 Safety Labels and Decals cont d ...

Page 31: ... on time deliveries with reactive and knowledgeable customer service OUR QUALITY POLICY The Allen Engineering Team is fully committed to exceeding customer expectations for the quality of the products and ser vices provided through the continuous improvement process of reducing waste defects and variability in everything we do OUR VISION Our Vision is to be a world class manufacturer of concrete p...

Page 32: ...s or hooks through each lifting eyes on the machine Use a sling or chains with a minimum length of 2 meters 5 feet on each leg connected to a central lifting device Ensure that all lifting devices have sufficient weight bear ing capacity Also there is an alternative method of lifting the MP245 utilizing the seat frame lifting bars as shown below ALWAYS shutdown engine before transporting Transport...

Page 33: ...op erly DOT Requirements include the following Connect and test electric brake operation Secure portable power cables in cable tray with tie wraps The maximum speed for highway towing is 55 MPH unless posted otherwise Recommended off road towing is not to exceed 15 MPH or less depending on type of terrain Avoid sudden stops and starts This can cause skidding or jack knifing Smooth gradual starts a...

Page 34: ...NOTE Images are for illustration purposes only STEP 3 Carefully slide the pans under the machine making sure that you are aware of the corners on the blades that are sharp STEP 4 Align the pans so that the clips will not be crushed when the machine is lowered back down STEP 5 Slowly lower the machine down onto the pans while maintaining a visual so the blades are going into the proper gaps Typical...

Page 35: ...shed when the machine is lowered back down STEP 5 Slowly lower the machine down onto the pans while maintaining a visual so the blades are going into the proper gaps Typically the pans can only be intalled one way STEP 6 Remove lifting bridle from the machine STEP 7 Start machine and slowly increase the throttle until the blades slowly begin turning and engaging the pans The machine is now ready t...

Page 36: ...e and after starting engine for proper operation Gearbox oil level Add oil as required The steering left and right Note If there is any indication that faulty equipment exists shutdown safely inform the proper authority and DO NOT op erate the riding trowel until the problem has been fixed Remove loose objects that could interfere with operation Pre Operating Instructions WARNING Oil MUST be prese...

Page 37: ...own on throttle pedal located by the operator s right foot one to two times To much throttle during start up will flood the engine 3 Turn ignition switch key to the start position immediately release key when engine starts If after two or three attempts the engine has not started push in choke Attempt to start trowel again Allow engine to warm up for 5 minutes before operating riding trowel Operat...

Page 38: ...ce about to be troweled When the machine reaches the end of the slab make a 180 degree turn and repeat the straight line of direction to the other end of the slab To familiarize a new operator with the riding trowel the following steps should be taken Location of all Operating Controls A Right Pitch Control B Joystick Forward Reverse C Joystick Left Right Forward Reverse D Left Pitch Control E Rig...

Page 39: ...rting engine fully engage the throttle This allows the engine to warm up quicker and also engages the torque con verter At this time the machine s rotors will begin turning DO NOT use excessive pressure on the joysticks Excessive pressure does not increase the reaction time of the machine and can damage steering controls Stopping The Riding Trowel To stop the trowel s movement let go of the joysti...

Page 40: ... and backward with the left hand joystick is required to move the machine in a straight path to the left or right while operating the right hand joystick Position Action 1 Forward 2 Reverse 3 Rotate clockwise 4 Rotate counter clockwise 5 Left sideways 6 Right sideways Operating Instructions cont d ...

Page 41: ...ow When changing or setting pitch angle of trowel blades slow the machine down set the desired degree of pitch on the left side of the machine and then adjust the right side to match To increase the pitch turn the pitch control clockwise a use the pitch indicator b to adjust pitch equally on both right and left trowel blades Operating Instructions cont d ...

Page 42: ...erein gives a daily weekly monthly semi annually annually and break in 100 hours minimum requirement to keep your riding trowel running for years The lubrication chart contained herein is one part of riding trowel preventative maintenance Because regular maintenance cannot be controlled by the manufacturer or by the distributor it must ultimately be the re sponsibility of the owner Your AEC dealer...

Page 43: ...s not covered by the Distributor s Limited Warranty Inspection Remove the air cleaner cover and inspect the filter elements Clean or replace dirty filter elements Always replace damaged filter elements Cleaning 1 Pull the air cleaner cover latch to the unlocked position and remove the cover 2 Remove the wing nut from the paper filter element 3 Remove the paper filter element and foam filter elemen...

Page 44: ...rols ü Tighten all bolts and nuts ü Grease steering assembly heim joints ü Tighten any loose bolts nuts etc ü Inspect visually for loose or missing parts ü Wash wet concrete of machine ü Clean fuel sediment bowl ü Inspect battery fill with water if needed ü Change gearbox oil ü Inspect drive belts ü Check all adjustments ü Change the engine oil ü Check air cleaner element ü Thoroughly clean machin...

Page 45: ...CTION 3 SERVICE 067975 Page 45 AIR CLEANER PART 064832 ENGINE OIL FILTER PART 064831 ENGINE FUEL FILTER PART 064833 HYDRAULIC OIL FILTER PART 046730 Filter Replacement KIT FILTER F GX690 HONDA PART 061819 ...

Page 46: ... the fill plug Add oil through hole opening Replace fill plug after proper level has been achieved Fill so that there is oil 1 2 way in the sight glass Use Allen Oil PN 048299 only 2 Each Gearbox has a grease fitting on top cover that must be greased 2 SHOTS ONLY every 300 operating hours Use only Mobilith SHC 220 Extended pressure grease GREASE FITTING FILL PLUG SIGHTGLASS TOP COVER GEARBOX Gearb...

Page 47: ... The steps below descride the general procedure to remove the trowel arms to be aligned Make sure that there is no pitch in the blades before attempting to remove a trowel arm 1 Block up pressure plate A using a wooden block 2 Remove stabilizer ring from spider assembly only on available models 3 Remove blades from trowel arms 4 Loosen hex head cap screw B and remove it and the external star washe...

Page 48: ...SECTION 3 SERVICE 067975 Page 48 A B TROWEL ARM BLADE PRESSURE PLATE LOCATION FASTENER HARDWARE REMOVAL SPIDER BOSS Lift Lever Adjustment cont d PICTURE FOR REFERENCE ONLY ...

Page 49: ...ery of the same voltage 12V as is used with your engine 2 Attach one end of the positive booster cable red to the positive terminal of the booster battery Attach the other end to the terminal of your engine battery 3 Attach one end of the negative booster cable black to the negative terminal on the booster Attach the other end of the negative cable to your engine battery 4 Jump starting in any oth...

Page 50: ...ility if injury occurs and this step is eliminated during any trowel lifting procedures 4 Insert the front dolly jack J fully into the holes in the mainframe of the riding trowel The front dolly jacks are equipped with short lifting tubes while the rear dolly jacks have long lifting tubes 5 Insert the rear dolly jack M with the long lifting tubes into the holes provided in the rear of the mainfram...

Page 51: ...SECTION 3 SERVICE 067975 Page 51 FRONT DOLLY JACK LOCATION REAR DOLLY JACK LOCATION J M Transporting Trowel cont d ...

Page 52: ...ct your AEC dealer Other other than above Contact your AEC dealer Engine does not stop Electrical malfunction Contact your AEC dealer Other other than above Contact your AEC dealer Idling is not stable Insufficient intake air clogged air cleaner Clean or replace the air cleaner Other other than above Contact your AEC dealer Poor power or acceleration Bad fuel Change fuel Wrong oil improper viscosi...

Page 53: ...Adjust the oil level Other other than above Contact your AEC dealer Safety Devices Lamp does not light Blown bulb Replace Blown fuse Replace Other other than above Contact your AEC dealer Hydraulic System Pump does not work Insufficient or deteriorated hydraulic fluid Add or change fluid Other other than above Contact your AEC dealer Troubleshooting cont d WARNING Oil MUST be present and flowing t...

Page 54: ...ions are defined from the operator s view of sitting on machine SOM All set screws have blue LOC TITE applied at the factory If set screw is removed or loosened for any reason re apply blue LOC TITE All grease fittings are capped with CAP PLUG GC 5 AEC PN 015692 to protect the fitting If cap becomes missing or damaged replace it as soon as possible Anti Seize is applied at the factory to drive lin...

Page 55: ...part number not the key number This manual contains an illustrated parts list for help in ordering replacement parts for your machine Follow the instructions below when ordering parts to insure prompt and accurate delivery 1 All orders for service parts include the serial number for the machine Shipment will be delayed if this information is not available 2 Include correct description and part num...

Page 56: ...SECTION 4 PARTS 067975 Page 56 Seat Frame Assembly Illustration Parts List located on Pages 58 59 ...

Page 57: ...SECTION 4 PARTS 067975 Page 57 Seat Frame Assembly Illustration continued Parts List located on Pages 58 59 ...

Page 58: ...T 2 SLIDE BASE LAMP 1 12 034611 LAMP T 2 SLIDE BASE 5 1 13 034614 LENS T 2 LAMP RED JEWELED 1 14 039329 FASTENER CLIP TINNERMAN 1 4 20 8 15 041537 CUP HOLDER 1 16 042036 METER TACH HOUR INDUCTIVE 1 17 042343 FASTENER SFBHCS 1 4 20 x 3 4 16 18 045915 FITTING F6400 6 6 O STR JIC SAE 2 19 045921 FITTING F6400 8 8 O STR JIC SAE 1 20 045922 FITTING F6400 4 6 O STR JIC SAE 2 21 045928 FITTING F6400 4 4 ...

Page 59: ... 67 WHITE 1 35 061372 SEAT RIDER 1 36 061373 ARM RESTS FOR SEAT 1 37 064247 BRACE F COOLER 2 38 064817 CONTROL VALVE RH DUAL AXIS 1 39 064818 CONTROL VALVE LH SINGLE AXIS 1 40 065404 SCREEN ASSEMBLY 1 41 065735 SEAT FRAME WELDMENT F MP245 1 42 067934 EPA LABEL 2018 AEC 1 43 065913 DECAL GEARBOX OIL 1 44 065915 DECAL PPE 1 45 065917 DECAL PINCH POINT 1 46 065918 DECAL LIGHTS 1 47 065919 DECAL 12 VO...

Page 60: ...SECTION 4 PARTS 067975 Page 60 Seat Frame Assembly Illustration continued ...

Page 61: ...NDUCTIVE 1 17 042343 FASTENER SFBHCS 1 4 20 x 3 4 16 18 045915 FITTING F6400 6 6 O STR JIC SAE 2 19 045921 FITTING F6400 8 8 O STR JIC SAE 1 20 045922 FITTING F6400 4 6 O STR JIC SAE 2 21 045928 FITTING F6400 4 4 O STR JIC SAE 8 22 046736 MANIFOLD HYDR STEERING 1 23 046777 FITTING F6400 6 4 O STR JIC SAE 2 24 046892 FITTING 6801 6 6 NWO 90 ELB JIC SAE 1 25 047052 RELAY 12 V 30 50 A w RES SHROUD 2 ...

Page 62: ...SECTION 4 PARTS 067975 Page 62 Front Screen Illustration ...

Page 63: ...BLY FRONT SCREEN F HP245 1 010018 BOLT 5 16 18x1 2 HHC 2 2 010090 WASHER 5 16 SPLIT LOCK 2 3 010098 FASTENER NUT HEX 1 4 20 4 4 029671 FASTENER NUT HEX 1 4 20 NYLOC 4 5 042343 FASTENER SFBHCS 1 4 20 x 3 4 4 6 048678 HANDLE LOAD RATED NYLON 1 7 056471 HEAT SHIELD 1 8 065405 FRONT SCREEN WELDMENT 1 ...

Page 64: ...SECTION 4 PARTS 067975 Page 64 Manifold Assembly Illustration ...

Page 65: ...921 FITTING F6400 8 8 O STR JIC SAE 1 3 045922 FITTING F6400 4 6 O STR JIC SAE 2 4 046736 MANIFOLD HYDR STEERING 1 5 046892 FITTING 6801 6 6 NWO 90 ELB JIC SAE 1 6 052926 FITTING HYD SMK20 7 16UNF VE TEST PORT 1 VISIT US www alleneng com LIKE US www facebook com AllenEngineering FOLLOW US alleneng WATCH US www youtube com AllenMachinery ...

Page 66: ...SECTION 4 PARTS 067975 Page 66 Mainframe Assembly Illustration 45 67 46 60 62 61 75 65 23 57 58 32 11 30 31 68 69 4 13 63 22 34 33 5 59 72 4 3 6 9 21 Parts List located on Pages 72 73 ...

Page 67: ...SECTION 4 PARTS 067975 Page 67 Mainframe Assembly Illustration continued 16 17 18 25 44 55 56 70 62 75 49 42 56 59 40 Parts List located on Pages 72 73 ...

Page 68: ...SECTION 4 PARTS 067975 Page 68 74 71 35 65 77 7 37 56 27 3 6 52 62 66 67 69 Mainframe Assembly Illustration continued Parts List located on Pages 72 73 ...

Page 69: ...SECTION 4 PARTS 067975 Page 69 Mainframe Assembly Illustration continued 4 55 36 27 38 37 27 37 38 40 43 59 42 38 53 25 75 Parts List located on Pages 72 73 ...

Page 70: ...SECTION 4 PARTS 067975 Page 70 Mainframe Assembly Illustration continued 64 60 5 9 71 67 35 24 22 49 28 26 49 Parts List located on Pages 72 73 ...

Page 71: ...SECTION 4 PARTS 067975 Page 71 PAGE LEFT BLANK INTENTIONALLY ...

Page 72: ...8 16 8 16 024967 COUPLER Ø3 4xØ1 FLEX DISC 2 17 024968 COUPLER Ø1xØ1 FLEX DISC 2 18 024971 SHAFT DRIVE END 3 1 8 2 19 029568 NUT 10 32 NYLOCK HEX 1 20 029671 FASTENER NUT HEX 1 4 20 NYLOC 8 21 032377 DECAL F PITCH CONTROL TUBE 2 22 033735 PUMP SPRAY SYSTEM 1 23 038174 ASSEMBLY PSII PITCH CONTROL 2 24 039329 FASTENER CLIP TINNERMAN 1 4 20 8 25 040208 FASTENER 1 2 13 STOVER NUT 6 26 040209 FILTER RE...

Page 73: ... HHCS 5 8 11x2 3 4 GR 8 1 55 048660 CYLINDER 1 5x 625 STEERING 1 56 048660 CYLINDER 1 5x1 25 STEERING 2 57 050024 ROTOR ASSEMBLY RH 1 58 050028 ROTOR ASSEMBLY LH 1 59 050083 HYD TANK WELDMENT MP245 1 60 050095 WELDMENT MP245 MAIN FRAME 1 61 053137 FRONT COVER PLATE 1 62 053188 ASSY THROTTLE PEDAL 1 63 053200 TANK ASSY 6 GAL FUEL W CAP EPA 1 64 053323 BRACKET F PUMP COVER 2 65 053324 PUMP COVER 1 6...

Page 74: ...SECTION 4 PARTS 067975 Page 74 5 8 1 6 3 4 D F G C E A B H 7 SET SCREWS MUST ALWAYS STAY IN THIS LOCATION Pitch Control Illustration 038174 ...

Page 75: ... HANDLE RT 1 6 038176 WELDMENT VANG KOH PITCH CONT TUBE 1 7 038178 WELDMENT PC SHAFT 1 8 061529 ASSEMBLY SP HP PITCH CONT CRANK HANDLE 1 ITEM PART NO DESCRIPTION QTY 038174 ASSEMBLY PITCH CONTROL A 012710 THRUST BEARING 2 B 032191 STOP F PITCH CONTROL HANDLE 1 C 040143 BALL NOSE SPRING PLUNGER 2 D 040144 HANDLE CRANK SCREW SHAFT ASS Y 1 E 040146 CABLE ASSEMBLY BUSHING 1 F 040280 BEARING THRUST 1 G...

Page 76: ...SECTION 4 PARTS 067975 Page 76 Throttle Pedal Assembly Illustration 8 13 4 1 2 14 2 10 11 12 9 5 7 ...

Page 77: ...100 FASTENER NUT HEX 5 16 18 GR8 1 5 010464 FASTENER NUT NYLOK 3 8 16 GR 8 2 6 012361 PIN Ø1 8 X 1 COTTER 1 7 017751 FASTENER FW HARD A325 3 8 2 8 024839 ASSY FOOT SPEED PEDAL 1 9 024850 SHACKLE 1 7 8 FOOT SPEED LONG 2 10 024981 EXTENSION SPRING 1 11 024982 FASTENER PIN CLEVIS 1 4 X 51 64 2 12 026226 PIN Ø3 32 X 3 4 ZP STL COTTER 2 13 028895 FASTENER PIN CLEVIS 3 8 X 3 3 4 1 14 037947 FULCRUM THRO...

Page 78: ...SECTION 4 PARTS 067975 Page 78 Power Unit Illustration 29 28 12 7 54 31 14 23 27 53 24 5 33 35 34 52 45 52 49 50 19 36 17 Parts List located on Pages 80 81 ...

Page 79: ...SECTION 4 PARTS 067975 Page 79 Power Unit Illustration continued 38 43 23 42 32 14 27 2 10 12 26 35 49 41 30 37 Parts List located on Pages 80 81 ...

Page 80: ...FASTENER FW HARDENED 1 2 4 12 012612 FASTENER NUT HEX NYLOCK 5 16 18 4 13 017751 FASTENER FW HARD A325 3 8 2 14 017898 FASTENER HHCS 7 16 20 X 1 1 2 GR8 4 15 021072 FASTENER LW 10MM 2 16 024820 STOCK 1 4 SQx4 LG KEY 1 17 024984 PIVOT THROTTLE CABLE 1 18 028402 FASTENER HHCS 3 8 16 X 1 1 2 GR 8 2 19 032300 CABLE THROTTLE 60 HD 1 20 032862 HEX HEAD BOLT M10X40 2 21 032875 FASTENER HHCS 3 8 16 X 1 1 ...

Page 81: ...ACER BEARING 4 3 4 1 39 053207 FASTENER HHCS 7 16 14 X 1 1 4 2 40 053210 KEY 3 16 X 1 4 X 2 1 41 053327 PULLEY 20 1 DRIVER 1 42 053389 PULLEY 1 43 053465 BEARING SUPPORT 1 44 056775 SHEAVE AK30x1 1 8 1 45 056906 ENGINE CONNECTING PLATE 1 46 056912 HYDRAULIC PUMP MNTG PLATE WELDMENT 1 47 056922 HI POWER V BELT 1 48 064834 SCR 7 16 20x5 YZ GR 8 HHC 1 49 065435 CLUTCH COVER 1 50 066794 GEAR PUMP 1 51...

Page 82: ...SECTION 4 PARTS 067975 Page 82 RH Rotor Assembly Illustration ...

Page 83: ... YOKE ARM 1 11 015690 WASHER RETAINING FOR TROWELS 1 12 015692 CAP Ø1 4 RED GREASE 4 13 015693 PLUG PLASTIC CAP EC12 1 14 015694 PLUG W 1 RED PLASTIC TAPERD 4 15 015696 KEY 25x1 25 LG HARD RAD 1 16 015821 CAP PRESSURE PLATE 1 17 015822 THRUST BEARING 1 18 015824 PLATE PRO RIDER WALKER PRESSURE 1 19 015890 TROWEL BLADE FINISH 6 X 14 4 20 020155 SCR 1 2 13 X 1 1 2 LH SHCS 1 21 024813 SPIDER ASS Y RH...

Page 84: ...SECTION 4 PARTS 067975 Page 84 LH Rotor Assembly Illustration 050028 ...

Page 85: ...PIN YOKE ARM 1 9 015690 WASHER RETAINING FOR TROWELS 1 10 015691 FASTENER SHCS 1 2 13 X 1 1 2 RH 1 11 015692 CAP Ø1 4 RED GREASE 4 12 015693 PLUG PLASTIC CAP EC12 1 13 015694 PLUG W 1 RED PLASTIC TAPERD 4 14 015696 KEY 25x1 25 LG HARD RAD 1 15 015821 CAP PRESSURE PLATE 1 16 015822 THRUST BEARING 1 17 015824 PLATE PRO RIDER WALKER PRESSURE 1 18 015890 TROWEL BLADE FINISH 6 X 14 4 19 015893 SPIDER A...

Page 86: ...82 WASHER 3 8 EXT TOOTH LOCK 4 3 015683 BOLT 3 8 16 X 7 8 DOG PT HEX HD CAP 4 4 015684 FASTENER NUT HEX JAM 3 8 16 8 5 015686 FASTENER SQHSS 3 8 16 X 1 4 6 015688 FASTENER 9 16 18 NF ADJ MACH SCRW 16 7 015818 TROWEL ARM STD 36 SPIDER 4 8 016920 SPRING CLIP UNIVERSAL SPIDERS 4 9 024755 FITTING 1 8 27 NPT 45 GREASE 4 10 033032 LIFT LEVER STD UNIVERSAL 4 11 064221 SPIDER 4 BOSS UNIVERSAL 1 ...

Page 87: ...82 WASHER 3 8 EXT TOOTH LOCK 4 3 015683 BOLT 3 8 16 X 7 8 DOG PT HEX HD CAP 4 4 015684 FASTENER NUT HEX JAM 3 8 16 8 5 015686 FASTENER SQHSS 3 8 16 X 1 4 6 015688 FASTENER 9 16 18 NF ADJ MACH SCRW 4 7 015818 TROWEL ARM STD 36 SPIDER 4 8 016920 SPRING CLIP UNIVERSAL SPIDERS 4 9 024755 FITTING 1 8 27 NPT 45 GREASE 4 10 033032 LIFT LEVER STD UNIVERSAL 4 11 064221 SPIDER 4 BOSS UNIVERSAL 1 ...

Page 88: ... 32 8 Torque to 22 Ft Lbs 4 9 30 10 24 6 11 27 26 23 22 Torque to 12 Ft Lbs 13 15 20 19 36 16 7 31 34 35 28 29 14 15 33 22 17 Torque to 12 Ft Lbs 3 5 12 21 25 Grease this area for re assembly only 18 RH Gearbox Assembly Illustration ...

Page 89: ...660 O RING GEAR BOX END CAPS 2 16 015663 BEARING ANGULAR CONTACT 1 17 015670 SEAL OIL CR 7455V 1 18 015671 SEAL OIL CR 13661 1 19 015672 GAUGE 3 4 14 NPT PORTHOLE VIEW 1 20 015673 O RING 15 16x1 3 16x1 8 BUNA 1 21 015696 KEY 25x1 25 LG HARD RAD 1 22 017314 FASTENER SHCS 1 4 20 X 5 8 8 23 018924 GEAR BRONZE LH 1 24 020018 GASKET 003 THICK TOP COVER AS REQ 25 020120 SHAFT MAIN MACH FINISHED 1 26 022...

Page 90: ... LH Gearbox Assembly Illustration 32 8 30 4 7 Torque to 22 Ft Lbs 9 25 10 11 27 26 12 6 24 Torque to 12 Ft Lbs 15 17 36 21 18 3 11 13 5 23 14 20 31 34 35 16 28 29 17 33 24 19 Torque to 12 Ft Lbs Grease this area for re assembly only ...

Page 91: ...AIN MACH FINISHED 1 15 015221 CAP GEAR BOX END 1 16 015222 GASKET END CAP FLANGE 005 AS REQ 17 015660 O RING GEAR BOX END CAPS 2 18 015663 BEARING ANGULAR CONTACT 1 19 015670 SEAL OIL CR 7455V 1 20 015671 SEAL OIL CR 13661 1 21 015672 GAUGE 3 4 14 NPT PORTHOLE VIEW 1 22 015673 O RING 15 16x1 3 16x1 8 BUNA 1 23 015696 KEY 25x1 25 LG HARD RAD 1 24 017314 FASTENER SHCS 1 4 20 X 5 8 8 25 020018 GASKET...

Page 92: ...SECTION 4 PARTS 067975 Page 92 Hydraulic Schematic Illustration ...

Page 93: ...051 MP245 FITTING KIT PART DESCRIPTION QTY 049058 F2501 8 8 O 1 045929 F6801 4 4 NWO 1 045915 F6400 6 6 O 3 045922 F6400 4 6 O 2 045921 F6400 8 8 O 1 048730 SMK20 JIC1 4 VK 1 061001 F6802 6 6 NWO 1 052928 9059 08 08 2 045923 F6801 4 6 NWO 6 052903 F2408 6 O W HOLE 1 046884 6402 8 8 O 1 046880 F2404 8 6 O 1 046881 F2501 8 6 O 1 045920 F6801 8 8 NWO 1 046777 F6400 6 4 O 2 045928 F6400 4 4 O 8 050050...

Page 94: ...SECTION 4 PARTS 067975 Page 94 Hydraulics Illustration 9 8 3 21 6 7 4 5 2 1 15 12 18 19 11 22 10 14 3 16 17 20 21 13 ...

Page 95: ...L 2005K 12S BP 1 8 064817 CONTROL VALVE RH DUAL AXIS 1 9 064818 CONTROL VALVE LH SINGLE AXIS 1 10 068070 HS 245 1 HYDRAULIC HOSE 1 11 068072 HS 245 3 HYDRAULIC HOSE 1 12 068073 HS 245 4 HYDRAULIC HOSE 1 13 068074 HS 245 5 HYDRAULIC HOSE 1 14 068075 HS 245 6 HYDRAULIC HOSE 1 15 068076 HS 245 7 HYDRAULIC HOSE 1 16 068077 HS 245 8 HYDRAULIC HOSE 1 17 068078 HS 245 9 HYDRAULIC HOSE 1 18 068079 HS 245 ...

Page 96: ...SECTION 4 PARTS 067975 Page 96 Electrical Wiring Harness Illustration 053206 ...

Page 97: ...SECTION 4 PARTS 067975 Page 97 Electrical Wiring Harness Illustration 053206 ...

Page 98: ...SECTION 4 PARTS 067975 Page 98 Cooler Wiring Harness Illustration 059546 ...

Page 99: ...SECTION 4 PARTS 067975 Page 99 Cooler Wiring Harness Illustration 059546 ...

Page 100: ...SECTION 4 PARTS 067975 Page 100 2 4 3 9 11 5 8 1 10 7 6 1 Dolly Jack Assembly Illustration ...

Page 101: ... 015692 CAP 1 4 RED GREASE 4 4 010464 NUT 3 8 16 NYLOCK LOCK 8 5 024628 SPACER DOLLY JACK WHEEL 8 6 026728 ASSEMBLY REAR DOLLY TUBE 2 7 026729 ASSEMBLY DOLLY JACK TUBE 2 8 026938 JACK DOLLY 2 9 039633 DECAL DOLLY JACK SYSTEM 2 10 040637 SCREW 3 8 16 X 2 1 4 GRADE 8 HEX HD CAP 8 11 099014 ASSEMBLY PNEUMATIC TIRE AND WHEEL 4 Dolly Jack Assembly Parts List ...

Page 102: ...RTS 067975 Page 102 ITEM PART DESCRIPTION QTY 1 047128 PAN UNIVERSAL 36 1 2 4 CLIP 2 047130 PAN UNIVERSAL 11GA 36 1 2 4 SAFETY 2 2 035461 BRIDLE 2500 LB 5 FT SLING LIFT 1 2 1 Accessories Illustration and Parts List ...

Page 103: ...SECTION 4 PARTS 067975 Page 103 Accessories Illustration and Parts List 1 2 ITEM PART DESCRIPTION QTY 1 016863 JIG TROWEL ARM ALIGNMENT 1 2 035688 KIT STD 4 ARM SPIDER PULLER 1 ...

Page 104: ...067975 Page 104 Revision Detail MANUAL REVISION DETAIL REVISION REVISION DATE REVISION REFERENCE REVISION BY 01 2018 Initial Release AW A 06 2018 MN 18 013 18 056 MW ...

Page 105: ...ny errors or inaccuracies that may appear in this manual Allen Products are covered under one or more of the following patent numbers U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 410 931 413 127 416 564 465 897 466 909 474 203 U S Utility Patents 5 108 220 5 238 323 5 328 295 5 352 063 5 405 216 5 476 342 5 480 257 5 480 258 5 533 831 5 562 361 5 567 075 5 613...

Page 106: ...CONNECT WITH US ON P O BOX 819 PARAGOULD AR 72451 USA 800 643 0095 USA ONLY 870 236 7751 FAX 800 643 0097 USA ONLY 870 236 3934 WWW ALLENENG COM ...