allen MSP445, Operations & Parts Manual

Page 1: ...OPERATIONS PARTS MANUAL MSP445 RIDING TROWEL REVISION 05 2018 MANUAL PART 053430 ...

Page 2: ...053430 01 11 This manual or a copy of it must be kept with the machine at all times There is a manual storage container located on the machine for your convenience ...

Page 3: ...i 053430 01 11 Riding Trowel OPERATIONS PARTS MANUAL This manual covers the Riding Trowel model listed below Part No Description 053300 RIDER MSP445 ...

Page 4: ...he defect resulted from operator abuse failure to perform normal maintenance on the product modification to product alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 7 Impact damage is not covered under the Allen Gear Box warranty 8 Allen will pay shop labor on ...

Page 5: ... Federal Regulations 1 3 1 1 General Safety Precautions 1 4 1 2 Spark Arrestor Notice 1 5 1 3 Operating Safety 1 6 1 4 Engine Safety 1 8 1 5 Servicing Safety 1 9 1 6 Safety And Operation Labels 1 10 2 0 Operations 2 1 2 1 Introduction 2 3 2 2 Start Up Procedures 2 4 2 3 Operating Instructions 2 6 3 0 Service 3 1 3 1 Periodic Maintenance 3 2 3 2 Trowel Gearbox 3 3 3 3 Drive Belt 3 4 3 4 Control Lev...

Page 6: ... 4 13 Engine Mounting System 4 29 4 14 Driveline System 4 31 4 15 Air Cleaner System 4 33 4 16 Cooling System 4 35 4 18 Right Hand 20 1 Rotor Assembly 4 37 4 19 Left Hand 20 1 Rotor Assembly 4 39 4 20 Right Hand Spider Assembly 4 41 4 21 Left Hand Spider Assembly 4 43 4 22 RH 20 1 Super Heavy Duty Gearbox 4 45 4 23 LH 20 1 Super Heavy Duty Gearbox 4 47 4 24 Identification and Marking Decals Front ...

Page 7: ...free operation This manual is divided into the following sections SECTION 1 SAFETY SECTION 3 SERVICE SECTION 2 OPERATIONS Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the back of the riding trowel operator s seat Your engine and clutch is not manufactured by Allen Engineering Corporation Inc and therefore is...

Page 8: ... ____ ____ ______________________________________________________ Address _________________________________________________________________ City ____________________________________ State ________ Zip _____________ Salesman _______________________________ Mobile Phone __________________ Additional Comments _____________________________________________________ ______________________________________...

Page 9: ...Include correct description and part number from the PARTS section of this manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written authorization from AEC All authorized returns must be shipped pre paid 5 When placing an order please contact the AEC dealer nearest you All information specifi...

Page 10: ...efines each significant character or group of characters of the Model Number and Serial Number codes Serial Number The serial number found on the identification plate is a ten digit format The model number identifies your machine and will ensure that you receive the correct replacement parts 445 01 11 001 Production Sequence Model Number MSP 44 5 40KO MODEL Year Mfd Month Mfd HP ENGINE MAKE KO Koh...

Page 11: ... and is located on the rear lower left side of mainframe Refer to Figure 1 for serial number and model number location This plate should not be removed at any time Please record the information found on this plate below so it will be available should the identification plate become lost or damaged When ordering parts or requesting service information you will always be asked to specify the model a...

Page 12: ... L x W x H inch mm 101 5x50 5x59 5 guardrings top of seat 2578 1x1282 7x1511 Operating Weight lb kg Panning Path Width inch mm 95 2413 Two Rotors Diameter inch mm 46 1168 Rotor Speed RPM 165 170 Finish Blade 10 inch mm 6 x 18 15x45 Gearbox 2 Super Heavy Duty SHD Welded Guard Ring Standard Flip Up Seat Frame Standard Operator Control Panel Standard Powered Retardant Spray System Standard Spray Syst...

Page 13: ...Compliance AEC hereby declares under our sole responsibility that the machine identified within this manual complies with the provisions in accordance with Machinery Directive 98 37 EC AEC has applied the following normative documents 2000 14 EC Noise Emission Of Outdoor Equipment Directive EN 294 1992 Safety Of Machinery Safety Distance Of Danger Zones EN 574 1996 Safety Of Machinery Two hand Con...

Page 14: ...ng engine operation This manual is included with the riding trowel at the time of shipping from AEC Petrol Engine Features Max Power 3600 RPM hp kW 40 29 8 Displacement cu in cc 61 999 Bore in mm 3 5 90 Stroke in mm 3 1 78 5 Peak Torque Maximum lbs ft Nm 61 5 83 4 Compression Ratio 8 8 1 Dry Weight lbs kg 132 59 Oil Capacity U S quarts L 2 9 2 75 Lubrication Full pressure w full flow filter Dimens...

Page 15: ...ions All information specifications and illustrations on this page in this manual are subject to change without notice and are based on the latest information at the time of publication 101 5 2578 1 mm LENGTH 50 5 1282 7 mm WIDTH 59 5 1511 mm HEIGHT ...

Page 16: ...re velocity value obtained at the handle grip while operating the ride on trowel on curing concrete in a manner most often experienced in normal circumstances Values were obtained from all three axes of motion The values shown represent the maximum RMS value from these measurements Summary Data Of Sound And Vibration Testing for CE Marking Test Machine Engine Type Distant Sound Press Operator Ear ...

Page 17: ...1 1 053430 01 11 Section 1 SAFETY Section 1 SAFETY ...

Page 18: ...TY 053430 01 11 CALIFORNIA PROPOSITION 65 WARNING Gasoline engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm State Regulations ...

Page 19: ...tal injury or illness such as respiratory disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associ ated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the mate rial manufacturer supplier governmental agencies such as OSHA and NIOSH and other...

Page 20: ...ch is essential to highlight that contains useful or important information EMERGENCY is used for the identification of safety equipment first aid or emergency egress locations NOTICE used to convey safety information on labels and signs CAUTION is indicative of a potentially hazardous situation which if not avoided may result in minor or moderate injury Potentially hazardous situations that could ...

Page 21: ...e used on internal combustion engines A spark arrester is a device designed to prevent the discharge of spark or flames from the engine exhaust It is often required when operating equipment on forested land to prevent the risk of fires Consult the engine distributor or local authorities and make sure that you comply with regulations regarding spark arrestors ...

Page 22: ...ommended by AEC Damage to equipment and injury to the user may result 1 3 6 NEVER operate the machine with the belt guard missing Exposed drive belt and pulleys create potentially dangerous hazards that can cause serious injuries 1 3 7 NEVER leave machine running unattended 1 3 8 DO NOT run the machine indoors or in an enclosed area such as a deep trench unless adequate ventilation through such it...

Page 23: ...el valve on engines equipped with one when machine is not being operated 1 3 14 ALWAYS store the equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children 1 3 15 ALWAYS operate the machine with all safety devices and guards in place and in working order ...

Page 24: ... provided Exhaust gas from the engine contains poisonous carbon monoxide gas exposure to carbon monoxide can cause loss of consciousness and may lead to death 1 4 3 DO NOT smoke while operating the machine 1 4 4 DO NOT smoke when refueling the engine 1 4 5 DO NOT refuel a hot or running engine 1 4 6 DO NOT refuel the engine near an open flame 1 4 7 DO NOT spill fuel when refueling the engine 1 4 8...

Page 25: ...rts especially in enclosed areas Fumes from fuels and solvents can become explosive 1 5 7 ALWAYS turn engine off and remove key from machine before performing maintenance or making repairs 1 5 8 ALWAYS handle blades carefully The blades can develop sharp edges which can cause serious cuts 1 5 9 ALWAYS keep the area around the muffler free of debris such as leaves paper cartons etc A hot muffler co...

Page 26: ...have maximum eye hearing hand and feet protection Also it highly recommends that the operator reads the manual This label identi fies the lift locations on the machine No other locations or features on the machine are to be used as lifting points This will cause damage to the machine This label identifies the tank used for retardant spray agents i e water based retardants only on the machine NO OT...

Page 27: ...contamintates and cause the drive system to fail This label is a maintenance reminder to grease the thrust bearing daily This will ensure that the life span of the bearings will be maintained at their optimal preformance level This label warns against using safety clip pans when lifting machines overhead Safety Catch pans must be used to prevent injury or death This label cautions against hot surf...

Page 28: ...th issues as identified by the State of California This label states that this equipment was proudly manufactured in the United States of America This label cautions the operator of pinch points on the machine Most appropriately around the lifting points This label points out the accessory port location on the machine and cautions not to use anything over 5 amps ...

Page 29: ...2 1 053430 01 11 SECTION 2 OPERATIONS Section 2 OPERATIONS ...

Page 30: ...mind However it can present hazards if improperly operated and serviced Follow operating instructions carefully If you have any questions about operating or servicing this equipment please contact your Allen Engineering Dealer or AEC Customer Service at 800 643 0095 or 870 236 7751 ...

Page 31: ...rmance with low maintenance and trouble free use under some of the worst conditions All Allen Engineering MSP445 Riders are equipped with a safety shutdown switch and a low oil warning for added job safety and engine protection Operating time between fuel refills is approximately 2 1 2 to 3 hours with a rotor speeds of 65 to 170 RPM The MSP445 Riders are the most technically advanced riding trowel...

Page 32: ...ly on the riding trowel seat DO NOT attempt to start the riding trowel without an operator in the seat 2 If engine is cold pull out the choke lever located in the control zone refer to Figure 2 2 1 Press down on throttle pedal located by the operator s right foot one to two times To much throttle during start up will flood the engine 3 Turn ignition switch key to the start position immediately rel...

Page 33: ...2 5 053430 01 11 SECTION 2 OPERATIONS 2 2 continued Start Up Procedures HOURMETER LIGHT SWITCH ENGINE CHOKE IGNITION SWITCH FIGURE 2 2 1 TOP VIEW OF CONTROLS FIGURE 2 2 2 FRONT VIEW OF CONTROLS ...

Page 34: ...slab make a 180 degree turn and repeat the straight line of direction to the other end of the slab To familiarize a new operator with the riding trowel the following steps should be taken All items in this manual are described from the operator Sitting On Machine or SOM for short 1 Location of all Operating Controls A Right Pitch Control B Joystick Forward Reverse C Joystick Left Right Forward Rev...

Page 35: ...iling edge Start by making the machine hover in one spot and then practice driving the machine in a straight line and making 180 degree turns Best control is achieved at full engine RPM After starting engine fully engage the throttle This allows the engine to warm up quicker and also engages the torque converter At this time the machine s rotors will begin turning DO NOT use excessive pressure on ...

Page 36: ...mergency stop simply turning the key off or raising off the seat while holding the right foot pedal down will stop the engine from running 2 3 3 Steering The Riding Trowel A slight feath ering motion forward and backward with the left hand joystick is required to move the machine in a straight path to the left or right while operating the right hand joystick Refer to Figure 2 3 3 Position Action 1...

Page 37: ...fer to Figure 2 3 4 table below When changing or setting pitch angle of trowel blades slow the machine down set the desired degree of pitch on the left side of the machine and then adjust the right side to match To increase the pitch turn the pitch control clockwise a use the pitch indicator b to adjust pitch equally on both right and left trowel blades FIGURE 2 3 4 Pitch Adjustment ...

Page 38: ...2 10 SECTION 2 OPERATIONS 053430 01 11 Notes ...

Page 39: ...3 1 053430 01 11 SECTION 3 SERVICE Section 3 SERVICE ...

Page 40: ...was shipped To service the engine pull the seat locking pin out and tilt seat back TABLE 3 1 1 CHECK LIST ITEM DAILY EVERY 20 HRS EVERY 50 HRS EVERY 100 HRS EVERY 300 HRS Grease towel arms ü Check oil level in gearbox ü Check engine oil level ü Inspect air filter replace if required ü Check tighten external hardware ü Check drive belt for wear ü Check valve clearance ü Change engine oil ü Replace ...

Page 41: ... through hole opening Replace fill plug after proper level has been achieved DO NOT fill past the fill plug hole opening Use Allen Mobil Oil SHC 634 synthetic ISO VG 460 2 Each Gearbox has a grease fitting on top cover that must be greased 2 SHOTS ONLY every 300 operating hours Use only Mobilith SHC 220 Extended pressure grease FIGURE 3 2 1 FILL PLUG LOCATION FIGURE 3 2 2 GREASE FITTING LOCATION G...

Page 42: ... in opposite order of removal 6 Reconnect the battery 3 3 2 To Add Drive Belt 1 Place the trowel on a flat level surface with the blades pitched flat 2 Disconnect the battery Refer to Figure 3 3 1 3 Remove battery and plate assembly by removing 4 5 16 18 x 1 bolts Refer to Figure 3 3 1 4 Disconnect and remove u joint assembly by removing 4X 1 4 20x3 4 socket head round screws and 1 4 split lock wa...

Page 43: ...3 5 053430 01 11 SECTION 3 SERVICE 3 3 continued Drive Belt FIGURE 3 3 1 BATTERY DISCONNECT REMOVE POSITIVE BATTERY CABLE ...

Page 44: ...T REMOVAL TELESCOPING U JOINT ASSEMBLY DRIVEN PULLEY COGGED VEE CVT BELT TORQUE CONVERTER CLUTCH DRIVER PULLEY 1 4 20x5 8 SOCKET HEAD RND SCREWS 4X AND Ø1 4 ID SPLIT LOCK WASHERS 4X DRIVEN PULLEY POSITION SPACER CENTER SHAFT HUB 3 3 continued Drive Belt ...

Page 45: ...3 7 053430 01 11 SECTION 3 SERVICE FIGURE 3 3 3 PULLEY SEPARATION DRIVEN PULLEY M6x1 0x40 MM BOLT M6x1 0 MM THREADED HOLE 3 3 continued Drive Belt ...

Page 46: ...ustment they can be re adjusted forward or backwards as follows Trowel must be placed on flat level surface that fully supports the blades on both rotors 1 Remove bolts and nuts A 2 Remove jam nuts B 3 Extend linkage to adjust control levers backward 4 Shorten linkage to adjust linkage control levers forward 5 After levers have been adjusted to the desired position reassemble bolts and nuts A and ...

Page 47: ...3 9 053430 01 11 SECTION 3 SERVICE 3 4 continued Control Lever Adjustment A A A FIGURE 3 4 1 CONTROL LEVER ADJUSTMENT B B ...

Page 48: ...the same angle as that of the left to form a V If levers become out of adjustment adjust the right hand lever as follows 1 Remove jam nuts D 2 Remove bolt C 3 Extend linkage to move control levers to the right 4 Shorten linkage to move control levers to the left 5 After control lever has been adjusted to the desired position reassemble bolt C and tighten jam nuts D ...

Page 49: ...3430 01 11 SECTION 3 SERVICE 3 5 continued Right Hand Control Lever Adjust FIGURE 3 5 1 V FORM ORIENTATION FIGURE 3 5 2 RIGHT HAND CONTROL ADJUSTMENT JOY STICK LOCATIONS V FORM C D LINKAGE LOWER CONTROL ARM D ...

Page 50: ...ness and straightness of the trowel arms The steps below descride the general procedure to remove the trowel arms to be aligned Make sure that there is no pitch in the blades before attempting to remove a trowel arm 1 Block up pressure plate A using a wooden block 2 Remove stabilizer ring from spider assembly 3 Remove blades from trowel arms 4 Loosen hex head cap screw B and remove it and the exte...

Page 51: ...3 13 053430 01 11 SECTION 3 SERVICE 3 6 continued Lift Lever Adjustment A B TROWEL ARM BLADE FIGURE 3 6 1 PRESSURE PLATE LOCATION FIGURE 3 6 2 FASTENER HARDWARE REMOVAL SPIDER BOSS STABLIZER RING ...

Page 52: ... tipping forward when trowel is being lifted 4 Insert the front dolly jack J fully into the holes K in the mainframe of the riding trowel The front dolly jacks are equipped with short lifting tubes while the rear dolly jacks have long lifting tubes 5 Insert the rear dolly jacks M with the long lifting tubes into the holes L provided in the rear of the mainframe The holes in the mainframe are locat...

Page 53: ...430 01 11 SECTION 3 SERVICE 3 7 continued Transporting Trowel FIGURE 3 7 2 FRONT DOLLY JACK PORT LOCATION FIGURE 3 7 3 REAR DOLLY JACK LOCATION FIGURE 3 7 4 FRONT DOLLY JACK FIGURE 3 7 5 REAR DOLLY JACK K L J M ...

Page 54: ...railer An optional lifting bridle N is available and recommended for lifting the trowel Attach the bridle to each of the four lifting eyes O on the trowel Refer to Figure 3 7 7 Secure steering levers to frame to prevent them from tipping forward when the towel is being lifted 3 7 continued Transporting Trowel FIGURE 3 7 6 LIFTING BRIDLE N STEERING LEVERS VISUAL REPRESENTATION ...

Page 55: ...3 17 053430 01 11 SECTION 3 SERVICE 3 7 continued Transporting Trowel FIGURE 3 7 7 LIFTING EYE LOCATION O LIFTING EYE ...

Page 56: ...nd negative cable ends to touch 1 Use a battery of the same voltage 12V as is used with your engine 2 Attach one end of the positive booster cable red to the positive terminal of the booster battery Attach the other end to the terminal of your engine battery 3 Attach one end of the negative booster cable black to the negative terminal on the booster Attach the other end of the negative cable to yo...

Page 57: ...3 19 053430 01 11 SECTION 3 SERVICE 3 8 continued Battery Jump Start FIGURE 3 8 1 BATTERY LOCATION BATTERY ...

Page 58: ...ng Retardant System Procedures To properly drain the system perform the following steps 1 Drain the retardant tank completely of any water disconnect bottom hose attached to outlet on tank to allow the water to drain 2 While bottom hose is disconnected turn pump ON and allow the pump to purge the water from the hose system then turn pump OFF 3 Using an appropriate container to catch the remaining ...

Page 59: ...3 21 053430 01 11 SECTION 3 SERVICE FIGURE 3 9 1 COMPONENT LOCATION RETARDANT TANK 3 9 continued Winterizing Retardant System SPRAY PUMP BOTTOM PORT OF RETARDANT TANK ...

Page 60: ...3 22 SECTION 3 SERVICE 053430 01 11 Notes ...

Page 61: ...4 1 053430 1 11 4 1 053430 1 11 Section 4 PARTS Section 4 PARTS ...

Page 62: ...ined from the operator s view of sitting on machine SOM All set screws have blue LOC TITE applied at the factory If set screw is removed or loosened for any reason re apply blue LOC TITE All grease fittings are capped with CAP PLUG GC 5 AEC PN 015692 to protect the fitting If cap becomes missing or damaged replace it as soon as possible Anti Seize is applied at the factory to all drive line coupli...

Page 63: ... hardware parts may be purchased locally if they are the same type as defined in the Description column in the applicable parts list table This manual contains an illustrated parts list for help in ordering replacement parts for your machine Follow the instructions below when ordering parts to insure prompt and accurate delivery 1 All orders for service parts include the serial number for the mach...

Page 64: ...4 4 053430 1 11 4 4 Section 4 PARTS 053430 1 11 4 1 Illustration Front View Upper Frame Unit 1 4 2 3 5 ...

Page 65: ... Upper Frame Unit REF PART NO DESCRIPTION QTY NOTES 060897 MODULE SEAT FRAME 1 REF 1 060893 FRAME SEAT 1 2 061372 SEAT OPERATOR 1 3 041537 HOLDER CUP 1 4 059540 SCREEN FRONT 1 5 048678 HANDLE LOAD RATED NYLON 1 6 053430 MANUAL MSP445 MECH DRV OPER PARTS 1 1 NOTES 1 Not shown ...

Page 66: ...4 6 053430 1 11 4 6 Section 4 PARTS 053430 1 11 4 2 Illustration Rear View Upper Frame Unit 3 4 1 2 5 6 ...

Page 67: ...8 BOLT 5 16 18x1 2 HEX HEAD CAP 2 3 048877 BRACE 13 1 2 TABLE LEG 1 4 047665 BUMPER RUBBER 2 5 010568 SCREW 10 32x1 2 ROUND HEAD MACHINE 3 6 029568 NUT 10 32 NYLOCK HEX 3 7 010036 BOLT 3 8 16x1 HEX HEAD CAP 4 1 2 8 010464 NUT 3 8 16 NYLOCK HEX 4 1 2 NOTES 1 Not shown 2 These hardware items are used to secure the seat frame assembly to the lower main frame assembly ...

Page 68: ...4 8 053430 1 11 4 8 Section 4 PARTS 053430 1 11 4 3 Illustration Instrumentation Control System 1 ...

Page 69: ...4 9 053430 1 11 4 9 053430 1 11 Section 4 PARTS 4 3 Parts List Instrumentation Control System REF PART NO DESCRIPTION QTY NOTES 1 047685 METER HOUR PANEL MOUNT 1 NOTES 1 Not shown ...

Page 70: ...4 10 053430 1 11 4 10 Section 4 PARTS 053430 1 11 4 4 Illustration Front View Lower Frame Unit 4 8 1 5 6 7 8 9 10 11 12 13 17 16 15 18 19 20 21 14 ...

Page 71: ...010568 SCR 10 32 X 1 2 RND HD MACH 8 10 032358 WASHER NO 10 EXT TOOTH LOCK 8 11 048901 MOUNT 250LB MOTOR MSP425 4 12 048559 BAR BEARING HOUSING 4 13 048560 BEARING Ø1 ID PLASTIC FLANGE 4 14 047547 FSTN 5 16 18 PAL SNAP NUT 8 15 010082 WASHER 5 16 SAE FLAT 7 16 010090 WASHER 5 16 SPLIT LOCK 15 17 010019 FSTN HHCS 5 16 18 X 3 4 GR 5 11 18 010100 FSTN NUT HEX 5 16 18 8 19 010002 BOLT 1 4 20x3 4 HEX H...

Page 72: ...4 12 053430 1 11 4 12 Section 4 PARTS 053430 1 11 4 5 Illustration Rear View Lower Frame Unit 1 2 3 4 13 5 12 7 6 8 9 10 A 14 ...

Page 73: ...425 1 4 048906 TRAY F BATTERY MAN TUBE 2 5 010090 WASHER 5 16 SPLIT LOCK 15 6 010091 FSTN LW 3 8 8 7 010036 FSTN HHCS 3 8 16 X 1 8 8 042140 BRACKET REAR LIGHT SP400B 2 9 010568 SCR 10 32 X 1 2 RND HD MACH 8 10 012612 FSTN NUT HEX NYLOCK 5 16 18 4 11 047547 FSTN 5 16 18 PAL SNAP NUT 8 1 12 010082 WASHER 5 16 SAE FLAT 7 13 010019 FSTN HHCS 5 16 18 X 3 4 GR 5 11 14 048681 GROMMET RUBBER 5 8 ID X 1 1 ...

Page 74: ...4 14 053430 1 11 MSP445 Frame Pre 9 2013 048838 MSP445 Frame Post 9 2013 060891 Frame Design ...

Page 75: ...4 15 053430 1 11 4 6 Illustration Fuel System 1 2 4 5 8 9 10 11 11 10 12 13 6 7 14 ...

Page 76: ... 5 060915 PUMP 12V GAS ELECTRIC FUEL 1 6 047702 FITTING L FUEL 1 4 NIPPLE 90 1 7 047703 BUSHING WATER TANK 1 8 049150 FILTER 1 4 IN LINE GAS FUEL 1 9 048963 STRAP GAS FILTER 1 10 020542 NUT 1 4 20 LOCK HEX STOVER 3 11 010002 BOLT 1 4 20x3 4 HEX HEAD CAP 3 12 010090 WASHER 5 16 SPLIT LOCK 2 13 010100 NUT 5 16 18 HEX 2 14 039155 HOSE 1 4 FUEL LINE 4 7 2 NOTES 1 Not shown 2 QTY U M is indicated by fe...

Page 77: ...4 17 053430 1 11 4 7 Illustration Electrical System 2 1 3 3 3 5 6 7 8 3 4 11 12 13 ...

Page 78: ...5 035597 INSULATOR BATTERY TERMINAL POSITIVE 1 1 6 035598 INSULATOR BATTERY TERMINAL NEGATIVE 1 1 7 048975 CABLE POSITIVE BATTERY 1 1 8 048976 CABLE NEGATIVE BATTERY 1 1 9 049064 HARNESS MSP415 POWER CONTROL DISTR 1 1 10 049063 HARNESS MSP425 LIGHT 1 1 11 010568 SCREW 10 32x1 2 ROUND HEAD SLOT MACH 1 12 032358 WASHER NO 10 EXTERNAL TOOTH LOCK 1 13 029568 NUT 10 32 NYLOCK HEX 1 NOTES 1 Not shown ...

Page 79: ...4 19 053430 1 11 4 8 Illustration Steering System 17 19 3 4 5 21 22 20 9 14 15 14 15 13 12 13 13 11 10 18 ...

Page 80: ...16x1 2x1 SHOULDER 6 11 010464 NUT 3 8 16 NYLOCK HEX 6 12 026447 NUT 3 4 10 THIN SELF LOCKING HEX 4 13 010051 NUT 1 2 20 FINE HEX JAM 6 14 010005 BOLT 1 4 20x1 1 2 GRADE 8 HEX CAP 2 15 020542 NUT 1 4 20 LOCK HEX STOVER 2 16 17 048969 SHAFT STEERING 2 1 18 048970 SHAFT FULCRUM 1 1 19 048925 FULCRUM L R STEERING MS 1 20 048894 CONTROL RIGHT HORTIZONTAL 1 21 048895 CONTROL RIGHT VERTICAL 1 22 048902 A...

Page 81: ...4 21 053430 1 11 4 9 Illustration Retardant Spray System 1 2 4 6 7 8 9 10 11 12 13 3 16 15 20 21 12 17 18 19 25 26 5 LEFT SIDE JOYSTICK LEVER 14 27 ...

Page 82: ...1 4 NPT PLASTIC 4 13 065244 SCREEN W CHECK VALVE BLUE 50 MES 2 14 012702 TIP 80 x0 10 GPM BRASS SPRAY 2 15 047702 FITTING L FUEL 1 4 NIPPLE 90 1 16 047703 BUSHING WATER TANK 1 17 016382 SCREW 10 32x1 ROUND HEAD SLOT MACH 4 18 018072 WASHER NO 10 SAE FLAT 4 19 029568 NUT 10 32 NYLOCK HEX 4 20 040387 ELBOW 3 8x1 4 90 STREET BRASS 1 21 040388 FITTING 3 8x1 4 BRASS FM TO FM REDUCER 1 22 048652 TEE PLA...

Page 83: ...4 23 053430 1 11 4 10 Illustration Pitch Control Assembly 2 4 7 8 ...

Page 84: ...x1 3 8 ROLL 1 3 015768 SCREW 1 4 20x1 4 SCKT HD CAP 2 1 4 026240 TUBE PRO PITCH CONTROL 1 5 029812 BUSHING SLIDE PITCH CONTROL 1 1 6 029822 SHAFT PITCH CONTROL 1 1 7 032115 KNOB PITCH CONTROL HANDLE 1 8 032157 ASSY CRANK HANDLE AND BEARING 1 2 NOTES 1 Not shown 2 QTY values shown are for one 1 comlete pitch control assembly The rider uses two 2 of these pitch control assembly ...

Page 85: ...4 25 053430 1 11 4 11 Illustration Gas Power Unit 1 EXHAUST SYSTEM ENGINE MOUNTING SYSTEM DRIVELINE SYSTEM ENGINE SYSTEM ...

Page 86: ...4 26 053430 1 11 4 11 Parts List Gas Power Unit REF PART NO DESCRIPTION QTY NOTES 1 053304 ASSY MSP445 POWER UNIT 1 REF NOTES 1 Not shown ...

Page 87: ...4 27 053430 1 11 4 12 Illustration Engine System 1 2 3 4 ...

Page 88: ...NO DESCRIPTION QTY NOTES 1 053306 ENGINE KOHLER CH 1000 1 2 057994 FILTER ENGINE OIL 1 2 3 057992 FILTER PRE CLEANER FOAM AIR CLEANER 1 1 2 4 057991 FILTER PRIMARY CARTRIDGE AIRE CLEANER 1 1 2 5 057993 FILTER FUEL 1 1 2 NOTES 1 Not shown 2 Service Part Item ...

Page 89: ...4 29 053430 1 11 4 13 Illustration Engine Mounting System 6 23 18 12 7 27 20 26 17 9 14 13 10 22 21 A 28 ...

Page 90: ... 046904 BRG Ø1 BORE 2 HOLE FLNG 2 11 047477 NUT 7 16 20 YZ GR 8 STOVER 4 12 047635 HUB Ø1 BORE U JOINT CENTER SHAFT 2 13 047637 ASSY U JOINT TELESCOPING 2 14 053193 SPACER BEARING 1 3 8 1 15 048810 SPACER BEARING MSP425 1 16 048845 SHAFT DRIVE MSP425 1 17 053136 CLUTCH COVER MSP445 1 18 051332 Belt CVTech 2 19 053223 KEY 3 16 X 1 4 X 2 1 20 053306 ENGINE KOHLER CH 1000 1 21 053308 PLATE ENGINE MSP...

Page 91: ...4 31 053430 1 11 4 14 Illustration Driveline System 13 5 3 8 6 9 14 10 10 1 7 2 12 11 ...

Page 92: ... RED GREASE 4 4 015696 KEY 25x1 25 LG HARD RAD 3 5 017314 SHCS 1 4 20 X 5 8 16 6 017898 FSTN HHCS 7 16 20 X 1 1 2 GR8 4 7 046904 BRG Ø1 BORE 2 HOLE FLNG 2 8 047477 NUT 7 16 20 YZ GR 8 STOVER 4 9 047635 HUB Ø1 BORE U JOINT CENTER SHAFT 2 10 047637 ASSY U JOINT TELESCOPING 2 11 053193 SPACER BEARING 1 3 8 1 12 048810 SPACER BEARING MSP425 1 13 048845 SHAFT DRIVE MSP425 1 14 053389 PULLEY MSP445 1 ...

Page 93: ...4 33 053430 1 11 4 15 Illustration Throttle Control System 1 2 4 7 3 6 5 ...

Page 94: ...em REF PART NO DESCRIPTION QTY NOTES 1 032300 ASSY 60 LG THROTTLE CABLE 1 2 049037 ROD 10 32 FEMALE END 1 3 013728 1 4 029568 NUT 10 32 NYLOCK HEX 1 5 053385 THROTTLE BRKT 1 6 010019 BOLT 5 16 18x3 4 GR 5 HHC 2 7 010100 NUT 5 16 18 HEX 2 NOTES 1 Not shown ...

Page 95: ...4 35 053430 1 11 4 16 Illustration Oil Drain System 2 1 ...

Page 96: ...4 36 053430 1 11 4 16 Parts List Oil Drain System REF PART NO DESCRIPTION QTY NOTES 1 053334 ASSY MSP445 OIL DRAIN 1 2 056957 OIL MOTOR 20W 50 5 1 2 NOTES 1 Not shown 2 QTY U M is indicated by gallons ...

Page 97: ...4 37 053430 1 11 4 18 Illustration Right Hand 20 1 Rotor Assembly 1 2 31 30 27 28 34 33 32 4 26 27 29 7 5 10 9 8 21 22 6 12 11 18 13 3 15 16 17 23 24 25 20 19 14 ...

Page 98: ...2 CAP Ø1 4 RED GREASE 7 15 037652 WASHER HD RETAINING 1 16 020155 FSTN SHCS 1 2 13 X 1 1 2 LH 1 17 015693 PLUG PLASTIC CAP EC12 1 18 040833 RING 5 BLADE STABILIZER 1 19 025092 BUSHING 3 8x1 2x5 19 BRONZE 5 20 025091 SCREW 5 16 18x1 2xØ3 8x3 8 SHOULDER 5 21 026504 SCREW 5 16 18x1 2xØ3 8x1 1 4 SHOULDER 1 22 012612 NUT 5 16 18 NYLOCK HEX 1 23 028778 BLADE 8x18 FLAT FINISH GOLD 5 24 010090 WASHER SPLI...

Page 99: ...4 39 053430 1 11 4 19 Illustration Left Hand 20 1 Rotor Assembly 29 25 24 31 27 32 2 28 26 9 8 7 19 20 5 11 12 23 22 10 21 15 1 16 13 30 14 3 6 4 ...

Page 100: ...G 1 14 015691 SCREW 1 2 13x1 1 2 RH SKT HD CAP 1 15 015693 PLUG PLASTIC CAP EC12 1 16 040833 RING 1200VG SD 5 BL STAB 1 17 025092 BUSHING 3 8x1 2x5 16 BRONZE 5 18 025091 SCR 5 16 18x1 2xØ3 8x3 8 SHLDR 5 19 026504 SCR 5 16 18x1 2xØ3 8x1 1 4 SHLDR 1 20 012612 FSTN NUT HEX NYLOCK 5 16 18 1 21 028778 BLADE 8x18 FLAT FINISH GOLD 5 22 010090 WASHER 5 16 SPLIT LOCK 15 23 010024 BOLT 5 16 18x2 GR 5 HHCS 1...

Page 101: ...4 41 053430 1 11 4 20 Illustration Right Hand Spider Assembly 1 5 2 4 11 10 7 6 9 8 ...

Page 102: ... 2 033034 LEVER LIFT SD UNIVERSAL 5 3 040700 ARM 5 BOSS SPIDER ASSY TROWEL 5 4 024755 FITTING 1 8 27 NPT 45 GREASE 5 5 040792 CLIP 46 48 UNIV SPIDER SPRING 5 6 015682 WASHER 3 8 EXTERNAL TOOTH LOCK 5 7 015683 BOLT 3 8 16x7 8 DOG POINT HEX HD CAP 5 8 010050 NUT 1 2 13 JAM HEX 5 9 028216 BOLT 1 2 13x1 1 2 GR 8 CARRIAGE 5 10 015684 NUT 3 8 16 JAM HEX 5 11 015686 SCREW 3 8 16x1 SQ HSS 5 ...

Page 103: ...4 43 053430 1 11 4 21 Illustration Left Hand Spider Assembly 1 3 2 4 7 5 8 9 10 6 11 ...

Page 104: ...1 2 033034 LEVER LIFT SD UNIVERSAL 5 3 040700 ARM 5 BOSS SPIDER ASSY TROWEL 5 4 040792 CLIP 46 48 UNIV SPIDER SPRING 5 5 015683 BOLT 3 8 16x7 8 DOG POINT HEX HD CAP 5 6 015686 SCREW 3 8 16x1 SQ HHS 5 7 024755 FITTING 1 8 27 NPT 45 GREASE 5 8 015682 WASHER 3 8 EXTERNAL TOOTH LOCK 5 9 028216 BOLT 1 2 13x1 1 2 GR 8 CARRIAGE 5 10 010050 NUT 1 2 13 JAM HEX 5 11 015684 NUT 3 8 16 JAM HEX 5 ...

Page 105: ...11 4 22 Illustration RH 20 1 Super Heavy Duty Gearbox 17 19 18 10 13 5 13 16 7 40 3 39 26 28 18 42 35 9 14 2 38 4 15 1 33 SEE NOTE 1 34 3 30 12 9 25 27 41 8 11 32 31 29 26 18 21 22 19 18 23 20 16 13 37 36 SEE NOTE 1 ...

Page 106: ... TAPERED 2 17 010513 FITTING 1 4 28 NPT STR GREASE 1 18 010091 WASHER Ø3 8 ID Z STL SPLIT LOCK 24 19 010038 BOLT 3 8 16x1 1 2 GRADE 5 HEX HEAD CAP 12 20 029155 CAP BOTTOM GEARBOX SHD 1 21 029180 SEAL Ø1 875 RADIAL SHAFT OIL 1 22 032715 RING Ø2 875 RETAINING 1 23 032716 BRACKET SD GEARBOX 1 24 026775 SCREW 3 8 16x2 GRADE 8 HEX HEAD CAP 4 25 029147 FLANGE GEARBOX SHD 1 26 010037 BOLT 3 8 16x1 1 4 GR...

Page 107: ...1 4 23 Illustration LH 20 1 Super Heavy Duty Gearbox 17 19 18 10 13 5 16 6 SEE NOTE 1 7 40 3 39 1 4 38 2 15 14 9 35 28 42 18 26 3 19 18 22 20 18 23 20 16 13 37 36 30 SEE NOTE 1 34 9 25 18 26 12 27 41 8 11 29 31 32 33 ...

Page 108: ... 5 HEX HEAD CAP 12 20 029155 CAP BOTTOM GEARBOX SHD 1 21 029180 SEAL Ø1 875 RADIAL SHAFT OIL 1 22 032715 RING Ø2 875 RETAINING 1 23 032716 BRACKET SD GEARBOX 1 25 029147 FLANGE GEARBOX SHD 1 26 010037 BOLT 3 8 16x1 1 4 GRADE 5 HEX HEAD CAP 8 27 029181 SEAL Ø1 125 RADIAL SHAFT OIL 1 28 029179 SEAL Ø1 375 RADIAL SHAFT OIL 1 29 012869 SCREW 1 4 20x3 8 BO SKT SET 1 30 015673 O RING 15 16x1 3 16x1 8 BU...

Page 109: ...4 49 053430 1 11 4 24 Illustration Front View Identification and Marking Decals 4 8 6 5 3 8 7 1 10 9 ...

Page 110: ...AL LIGHTS 1 4 048181 DECAL CALIFORNIA PRPSTN 65 WARNING 1 5 039048 DECAL GENERAL PROTECTION WARNING 1 6 039778 DECAL GREASE THRUST BEARING 1 7 028787 DECAL CAUTION PINCH POINT 2 8 032159 DECAL LIFT HERE ONLY 2 9 032097 DECAL SERIAL NUMBER PLATE 1 10 012994 RIVET 1 8x3 8 ALUM DOME HEAD 4 4 24 Parts List Front View Identification and Marking Decals ...

Page 111: ...4 51 053430 1 11 4 25 Illustration Rear View Identification and Marking Decals 12 11 6 2 ...

Page 112: ... BEARING 2 1 5 041662 DECAL AMERICAN MADED AND OWNED 1 1 6 032159 DECAL LIFT HERE ONLY 2 7 048448 DECAL RIDING TROWEL PATENT NUMBERS 1 1 8 032896 DECAL MADE IN USA 1 1 9 047878 DECAL BELT CONTAMINATION CAUTION 2 1 10 048340 DECAL ALLEN ENGR GEARBOX OIL 2 1 11 019426 DECAL GASOLINE ONLY 1 12 036767 DECAL RETARDANT ONLY 1 13 039049 DECAL MUFFLER GUARD 1 1 4 25 Parts List Rear View Identification and...

Page 113: ...4 53 053430 1 11 4 26 Illustration Accessory Pro Dolly Jack System DASH NO 02 REAR LIFT 1 1 1 1 2 2 3 3 4 4 5 5 5 5 6 7 8 9 10 10 11 11 DASH NO 01 FRONT LIFT ...

Page 114: ...628 SPACER DOLLY JACK WHEEL 8 6 026728 ASSEMBLY REAR DOLLEY TUBE DASH NO 02 2 7 026729 ASSEMBLY DOLLY JACK TUBE DASH NO 01 2 8 026938 JACK DOLLY 2 9 039633 DECAL DOLLY JACK SYSTEM 2 10 040637 SCREW 3 8 16 X 2 1 4 GRADE 8 HEX HD CAP 8 11 099014 ASSEMBLY PNEUMATIC TIRE AND WHEEL 4 NOTES 1 Not shown 2 NOTE Quantity values called out in QTY column above are for the set total Dash 01 REF NO 6 and Dash ...

Page 115: ...4 55 053430 1 11 4 27 Illustration Accessory Non standard Items 2 1 ...

Page 116: ...4 56 053430 1 11 4 27 Parts List Accessory Non standard Items REF PART NO DESCRIPTION QTY NOTES 1 040904 2 DISC 1200 5 FLOATING PAN 2 2 035461 BRIDLE 2500 LB 5 FT SLING LIFT 1 NOTES 1 Not shown ...

Page 117: ...4 57 053430 1 11 4 28 Illustration Tools Service 1 2 ...

Page 118: ...4 58 053430 1 11 4 28 Parts List Tools Service REF PART NO DESCRIPTION QTY NOTES 1 016863 JIG TROWEL ARM ALIGNMENT 1 2 045399 PULLER SHD 5 ARM SPIDER 1 NOTES 1 Not shown ...

Page 119: ...RED 16 P1 W2 BRN 16 P2 W3 RED 16 P2 W4 BRN 16 P3 W1 RED 16 P3 W2 BRN 16 P4 W6 BRN 16 P4 W5 RED 16 W2 W1 ENGINEEING CONTROL DRAWING 0490 WIRING CIRCUIT SCHEMATIC P2 1 2 P3 1 2 P1 1 2 P4 1 2 TO LEFT SIDE FRONT LAMP TO RIGHT SIDE FRONT LAMP TO LEFT SIDE REAR LAMP TO RIGHT SIDE REAR LAMP TO LT SW TO LT GND BUSS E1 E2 ...

Page 120: ...RN 16 W22 BRN 16 W23 BRN 16 TO WP SW S2 TO KILL SW S3 FUSE F2 GND ON OFF ING E4 E5 E7 E6 P1 1 2 3 4 5 P2 1 2 3 4 5 E12 E3 E9 E10 E8 E11 W27 BLK 12 TO LT RELAY K1 TO LT SW S1 W6 BLK 18 W13 GRY 18 W4 GRY 12 W7 RED 18 LT HRN 87 LT SW 85 GROUND 86 FUSE F1 30 N C 87a TO LT HRN A3 W1 TO OIL SNSR RELAY K2 NC 87 OIL SNSR 85 FUSE F2 30 FUSE F2 86 FUEL PUMP 87a W8 ORG 18 W9 ORG 18 W12 GRN 18 GND W10 ORG 18 ...

Page 121: ... NC NC NC W21 RED 12 W20 BRN 16 W19 YEL 16 W18 BLK 16 W17 GRN 16 W16 GRY 12 W15 ORG 12 W22 BRN 16 VR GND IGN START SOL FUEL CUT OFF OIL PRESS VR GND START SOL IGN OIL PRESS FUEL CUT OFF TO ENG MNT PLATE TO STARTER BUSS WIRE LEGEND GND BUSS CIRCUIT W1 FUSE F2 BUSS CIRCUIT W14 VENDOR ITEM DRAWING WIRING CIRCUIT SCHEMATIC FH1 F1 30 A A B E1 P7 1 FH2 F2 10 A A B E2 P3 1 2 P6 A B P4 1 3 4 5 6 2 7 8 P5 ...

Page 122: ...sion Detail MANUAL REVISION DETAIL REVISION REVISION DATE REVISION REFERENCE REVISION BY 01 11 Initial Release AW A 06 17 AW B 05 18 MN 18 039 18 054 MW C 10 18 MN 18 018 18 055 18 083 18 084 18 085 18 107 18 130 18 162 MW ...

Page 123: ...inaccuracies that may appear in this manual Allen Products are covered under one or more of the following patent numbers U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 410 931 413 127 416 564 465 897 466 909 474 203 U S Utility Patents 5 108 220 5 238 323 5 328 295 5 352 063 5 405 216 5 476 342 5 480 257 5 480 258 5 533 831 5 562 361 5 567 075 5 613 801 5 658 08...

Page 124: ...CONNECT WITH US ON P O BOX 819 PARAGOULD AR 72451 USA 800 643 0095 USA ONLY 870 236 7751 FAX 800 643 0097 USA ONLY 870 236 3934 WWW ALLENENG COM ...