Alliance Laundry Systems C003292ENR1, Installation Operation & Maintenance

Page 1: ...ractors Pocket Hardmount Variable Speed Refer to Page 6 for Model Identification PHM1397C PHM1397C Part No C003292ENR1 November 2013 Original Instructions Keep These Instructions for Future Reference...

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Page 3: ...ne Dimensions 12 40 Pound Models 13 60 Pound Models 14 80 Pound Models 15 100 Pound Models 16 125 Pound Models 17 140 Pound Models 18 175 Pound Models 19 Floor Load Data 20 Installation Instructions 2...

Page 4: ...onnections 38 Connection of Chemical Supply Hoses 38 Connection of Chemical Pump Signals 39 First Start Up 40 Operation 41 General Operation Instructions 41 Maintenance 43 Daily 43 Beginning of Day 43...

Page 5: ...ound machine free from flammable and combustible products Do not add the following substances or textiles containing traces of the following substances to the wash water gasoline kerosene waxes cookin...

Page 6: ...r lid while the machine is running 16 Do not attach anything to the supply dispenser s nozzles if applicable The air gap must be maintained 17 Do not operate the machine without the water reuse plug o...

Page 7: ...b Excessively high water level is evident c Machine is not connected to a properly grounded circuit Do not bypass any safety devices in machine Machine installations must comply with minimum specific...

Page 8: ...JP060PHQ1 80 Pound CP080PMN1 CP080PMN2 CP080PMQ1 CPC80M IP080PMN1 IP080PMN2 IP080PMQ1 IP080PMQ2 IPH80M IPH370 CP080PHN1 CP080PHN2 CP080PHQ1 CP080PHQ2 CPC80H IP080PHN1 IP080PHN2 IP080PHQ1 IPH80H JP080P...

Page 9: ...on the upper rear panel Always provide the machine s serial number and model number when ordering parts or when seeking technical assistance Refer to Figure 1 Figure 1 Replacement Parts If literature...

Page 10: ...in mm 27 686 31 787 37 940 37 940 43 1092 43 1092 43 1092 Cylinder Depth in mm 19 483 22 559 21 533 26 660 24 610 27 686 32 813 Cylinder Volume ft3 l 6 3 178 4 9 6 271 8 13 1 371 0 16 2 458 7 20 1 56...

Page 11: ...Force 605 140 564 140 516 140 516 140 479 140 479 140 479 140 Preset High Extract Speed RPM G Force 775 230 723 230 662 230 662 230 573 200 573 200 573 200 Maximum SmartSpin Speed RPM G Force 885 300...

Page 12: ...r Information Cylinder Diameter in mm 27 686 31 787 37 940 37 940 43 1092 Cylinder Depth in mm 19 483 22 559 21 533 26 660 27 686 Cylinder Volume ft 3 l 6 3 178 4 9 6 271 8 13 1 370 1 16 2 458 7 22 7...

Page 13: ...rce 46 0 8 43 0 8 39 0 8 39 0 8 36 0 8 Balance Speed RPM G Force 81 2 5 75 2 5 69 2 5 69 2 5 64 2 5 Preset Low Extract Speed RPM G Force 361 50 337 50 309 50 309 50 286 50 Preset Medium Extract Speed...

Page 14: ...mensional Clearances Allow 24 inches 600 mm at the rear of the machine and 18 inches 450 mm is recommended at the sides for maintenance inspection and adjustment In multiple installations allow 18 inc...

Page 15: ...8 Steam Inlet 4 Cold Water 9 Auxiliary Drain 5 Greasing Points 10 Drain Figure 2 PHM727N FRONT REAR TOP D E F A B C G H I J K L M N O P 4 6 7 5 1 2 3 9 8 10 A 45 6 in 1158 mm I 11 7 in 297 mm B 32 in...

Page 16: ...liary Drain 4 Cold Water 9 Drain 5 Greasing Points 10 Steam Inlet Figure 3 PHM728N REAR FRONT TOP D E F A B C G H I J K L M N O P 4 6 7 5 1 2 3 9 8 10 A 47 8 in 1214 mm I 38 5 in 978 mm B 34 5 in 876...

Page 17: ...9 3 in 76 2 mm Drain 5 Greasing Points 10 Steam Inlet Figure 4 A 51 4 in 1306 mm K 38 4 in 975 mm B 42 5 in 1080 mm L 11 7 in 297 mm C 29 6 in 752 mm M 12 25 in 311 mm D 26 6 in 676 mm N 29 in 737 mm...

Page 18: ...3 in 76 2 mm Drain 5 Greasing Points 10 Steam Inlet Figure 5 A 56 4 in 1433 mm K 38 4 in 975 mm B 42 5 in 1080 mm L 11 7 in 297 mm C 30 12 in 765 mm M 12 25 in 311 mm D 27 13 in 689 mm N 29 in 737 mm...

Page 19: ...upply Wiring Connection Figure 6 FRONT D E F A B C G H I J K L M N P 4 6 5 2 3 9 8 1 R O S TOP REAR 7 Q U T A 56 1 in 1425 mm L 45 3 in 1151 mm B 50 3 in 1278 mm M 11 6 in 295 mm C 34 3 in 871 mm N 6...

Page 20: ...Supply Wiring Connection 10 Steam Inlet Figure 7 PHM732N REAR FRONT TOP D E F A B C G H I J K L M N P 4 6 5 2 3 9 8 1 R O S 7 Q T 10 A 59 1 in 1501 mm K 11 7 in 297 mm B 50 3 in 1278 mm L 12 in 305 mm...

Page 21: ...l Supply Wiring Connection 10 Steam Inlet Figure 8 REAR FRONT TOP D E F A B C G H I J K L M N P 4 6 5 2 3 9 8 1 R O S 7 Q T 10 A 64 1 in 1628 mm K 11 6 in 295 mm B 50 3 in 1278 mm L 15 6 in 396 mm C 3...

Page 22: ...80M 100G 37 1766 40 437 100 2 2011 139 2 1636 3549 245 7 5452 7 28 80M 150G 37 1766 40 535 150 2 2011 139 2 1471 3384 234 3 4903 8 92 80H 230G 37 1926 40 662 230 2171 150 3 3754 5826 403 5 12512 11 0...

Page 23: ...and Setting Machine section Mounting Bolt Installation Requirements Location Plan the location of the machines When placing machines consider the following The loading door is easily accessible to you...

Page 24: ...rom each other a wall or other equipment they must be installed without using the skirt around the bottom as it cannot be reinstalled after the machines are in place PHM692N When using minimum clearan...

Page 25: ...ly position machine over anchor bolts and lower it into place all anchor bolts should pass through the frame holes easily 3 Using 4 removable spacers raise machine about 1 2 in 13 mm and level it both...

Page 26: ...pecifications and Dimensions C003292ENR1 24 Mounting Bolt Hole Locations IMPORTANT All drawings are not to scale 40 Pound Models Figure 11 PHM763N F A L C G J M H K D E B I FRONT OF MACHINE REAR OF MA...

Page 27: ...C003292ENR1 Table 11 Model 40 Pound A 4 in 102 mm B 1 in 25 mm C 5 5 in 140 mm D 30 5 in 775 mm E 17 5 in 445 mm F 9 in 229 mm G 5 5 in 140 mm H 31 32 in 796 mm I 22 85 in 580 mm J 34 73 in 882 mm K 2...

Page 28: ...DO NOT COPY or TRANSMIT Specifications and Dimensions C003292ENR1 26 60 80 and 100 Pound Models PHM764N Figure 12 PHM764N F A L C G J M H K D E B I FRONT OF MACHINE REAR OF MACHINE WALL Q S R 24 in 6...

Page 29: ...in 222 mm 11 in 279 mm 11 in 279 mm H 4 in 102 mm 4 in 102 mm 4 in 102 mm I 32 69 in 830 mm 41 in 1041 mm 41 in 1041 mm J 25 07 in 637 mm 30 55 in 776 mm 30 55 in 776 mm K 36 03 in 915 mm 45 21 in 114...

Page 30: ...LLC DO NOT COPY or TRANSMIT Specifications and Dimensions C003292ENR1 28 125 140 and 175 Pound Models PHM762N Figure 13 F A L C G J M H K D E B I FRONT OF MACHINE REAR OF MACHINE Q S R 24 in 610 mm mi...

Page 31: ...29 mm 9 in 229 mm 9 in 229 mm H 3 5 in 89 mm 3 5 in 89 mm 1 5 in 38 mm I 48 1 in 1222 mm 48 1 in 1222 mm 48 1 in 1222 mm J 37 35 in 949 mm 37 35 in 949 mm 37 35 in 949 mm K 50 56 in 1284 mm 50 56 in 1...

Page 32: ...prevent hammering Refer to Figure 14 To connect water feeders to rear of machine use flexible hoses Because this is a vibrating machine water lines must allow for movement or leaks may result Hang ho...

Page 33: ...drainage is not possible Increasing drain hose length installing elbows or causing bends will decrease drain flow rate and increase drain times impairing machine performance Drain Information Specific...

Page 34: ...ons and Dimensions C003292ENR1 32 Figure 15 NOTE Installation of additional machine will require proportionately larger drain connections PHM621N 1 Rear of Machine 2 Drain Pipe 3 1 in 25 4 mm Minimum...

Page 35: ...may result in personal injury and or equipment damage and may void the warranty SW004 WARNING Dangerous voltages are present in the electrical control box es and at the motor terminals Only qualified...

Page 36: ...machines labeled with the CE mark The ground connection must be made to a proven earth ground not to conduit or water pipes Circuit Breakers The machines are to be connected to individual common trip...

Page 37: ...00 240 50 60 3 3 20 30 10 6 175H N 380 480 50 60 3 3 15 20 12 4 Not Available 40M N 380 480 50 60 3 3 3 15 14 2 5 29 35 8 10 Q 200 240 50 60 3 3 5 15 14 2 5 56 60 6 16 X 200 240 50 60 1 3 2 3 9 15 14...

Page 38: ...the secondary terminals corresponding to line voltage If line voltage is not in chart round it up to the next higher voltage which is in the chart or contact a service technician for assistance 5 Remo...

Page 39: ...tall supplied steam filter may void warranty Hot Surfaces Will cause severe burns Turn steam off and allow steam pipes connections and components to cool before touching W505 WARNING Steam Supply Info...

Page 40: ...ed in rear electrical panel cover for mounting a typical chemical pump interface module or feeding chemical pump control signal wires Connection of Chemical Supply Hoses To connect a chemical supply h...

Page 41: ...common on solid supply systems connected to multiple machines connect hold relay common terminal to one of two HOLD terminals Connect chemical hold relay normally open wire to remaining HOLD terminal...

Page 42: ...points are secure 4 Make sure all transport brackets have been removed where applicable 5 Make sure machine is properly grouted to floor and leveled Always allow plenty of time for grout to cure befo...

Page 43: ...Fill dispenser cups with appropriate chemicals if necessary 6 Press START button Figure 20 Figure 21 Be careful around the open door particularly when loading from a level below the door Impact with...

Page 44: ...door and door will automatically unlock and is ready to be opened The PS40 s fault codes indicate potentially hazardous operating conditions If a Fault occurs the machine should be shut off and locked...

Page 45: ...llow to air dry Filter can be vacuumed clean IMPORTANT The control module cover and fan filter must be in place for the fan to properly cool the AC inverter drive Failure to observe this warning will...

Page 46: ...wing ratings ISO VG 150 709 871 SUS at 100 F or 135 165 cSt at 40 C ISO VG 220 1047 1283 SUS at 100 F or 198 242 cSt at 40 C An SAE 40 rating is also acceptable as long as cSt or SUS values are within...

Page 47: ...motor 10 Clean interior of machine both basket and shell by wiping with a water soaked sponge or cloth 11 Use compressed air to ensure that all electrical components are free of moisture and dust 12...

Page 48: ...ot use ordinary steel wool or steel brushes Remove discoloration or heat tint from overheating by scouring with a powder or by employing special chemical solutions Do not leave sanitizers or sterilizi...

Page 49: ...over to the applicable collection point for the recycling of electrical and electronic equipment Ensuring this product is disposed of correctly will help prevent potential negative consequences for t...

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