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507787-01

Issue 2007

Page 8 of 22

2. 

Install properly sized, field-provided connection fittings 

and connect primary drain line to the main drain pan 

connection. 

NOTE: 

When  installing  drain  line  connection  fittings 

to  the  drain  pan,  hand  tighten  the  fitting  and  use  a 

thread  sealant.  Over-tightening  the  fittings  can  split 

connections on the drain pan. 

3. 

 If the secondary drain line is to be used, remove the 

plug or the knockout and route the drain line so that 

water  draining  from  the  outlet  will  be  easily  noticed 

by the homeowner. Refer to local codes for drain trap 

requirements on the secondary drain line. 

4. 

 Check again to ensure drain ports and drain pan are 

free of all debris. 

5. 

 Plug  and  check  any  unused  drain  pan  openings  for 

tightness. Torque plugs to 30 in. lb. to prevent water 

leaks or seepage from the drain pan. 

6. 

 Install  a  2”  trap  in  the  main  (primary)  drain  lines  as 

close to the unit as practical (see Figure 8). Make sure 

the top of the trap is below the connection to the drain 

pan to allow complete drainage of the pan. 

NOTE: 

Horizontal  runs  must  have  an  anti-siphon  air 

vent (standpipe) installed ahead of the horizontal run. 

See  Figure  8. An  extremely  long  horizontal  run  may 

require an oversized drain line to eliminate air traps. 

NOTE: 

Do  not  operate  air  handler  without  a  trap  in 

the main (primary) drain. The condensate drain is on 

the negative pressure side of the blower; therefore, air 

being pulled through the condensate line will not allow 

positive drainage without a proper trap. 

7.   Route the drain line to the outside or to an appropriate 

drain. Drain lines must be installed so they do not block 

service  access  to  the  front  of  the  air  handler. A  24” 

clearance is required for filter, coil, or blower removal 

and service access. 

NOTE: 

Check local codes before connecting the drain line 

to  an  existing  drainage  system.  Insulate  the  drain  lines 

where sweating could cause water damage. 

Test Condensate Drain 

Test the drain pan and drain line after installation: 

1. 

 Pour  several  quarts  of  water  into  drain  pan.  Use 

enough water to fill both the drain trap and the line. 

2. 

 Check  the  installed  drain  pan.  Drain  pan  must  be 

draining  completely.  Drain  line  fittings  must  not  be 

leaking. Water must be draining from the end of the 

primary drain line. 

3. 

Correct any leaks found.

ABOVE

FINISHED

SPACE?

OVERFLOW DRAIN LINE

ALWAYS RUN AN OVERFLOW DRAIN LINE.  IF NOT POSSIBLE TO
ROUTE  OVERFLOW  DRAIN  LINE,  INSTALL  LOW  VOLTAGE
OVERFLOW  SWITCH  KIT. WIRE  KIT  TO  SHUT  DOWN
COMPRESSOR PER INSTRUCTIONS.

NO

YES

PART #

X3169

CLEAN OUT

VENT

PRESS IN

(DO NOT GLUE)

VENT MUST EXTEND

ABOVE HEIGHT OF

COIL DRAIN PAN BY

TWO INCHES (51MM)

1” X 3/4” X 3/4”

REDUCING

TEE WITH

PLUG

1

 P-TRAP

49P66, J-TRAP #

91P90 OR ANY

PVC SCH 40 P- OR

J-TRAP 3/4”

OVERFLOW

DRAIN

AIR HANDLER DRAIN PAN

WHEN A COIL IS LOCATED ABOVE A FINISHED SPACE, A
3/4” (19.1MM) SECONDARY DRAIN LINE MUST BE:

CONNECTED TO SECONDARY DRAIN PAN 

OR

CONNECTED TO THE OVERFLOW DRAIN OUTLET OF
THE AIR HANDLER DRAIN PAN.

TRAPS  MUST  BE  DEEP  ENOUGH  TO  OFFSET  MAXIMUM  STATIC  DIFFERENCES  —
GENERALLY, TWO INCHES (51MM).

DRAIN  LINE  SHOULD
SLOPE A MINIMUM OF
ONE  INCH  PER  10
FEET  (25MM  PER  3
METERS)

NOTE 

—  WHEN  A  AIR  HANDLER  IS  LOCATED

ABOVE  A  FINISHED  SPACE  THE  SECONDARY
DRAIN PAN MUST HAVE A LARGER FOOTPRINT
THAN THE AIR HANDLER.

MAIN

DRAIN

TO APPROVED

DRAIN

FOR  NEGATIVE  PRESSURE  COILS  (BLOWER
AFTER COIL) TRAPS ARE REQUIRED ON ALL
DRAIN LINES CONNECTED TO COIL.

COMPACT OVERFLOW SWITCH WITH 3/4” FEMALE SLIP INLET
AND  MALE  ADAPTER,  TWO  PART  DESIGN  FOR  USE  WHERE
OBSTRUCTIONS PREVENT DIRECT THREADING

SECONDARY

DRAIN PAN

2”

(51MM)

TRAP DEPTH

1

 P-TRAP 49P66 REQUIRES A LARGER INSTALLATION SPACE THAN THE J-TRAP 91P90.

2

 PIPE NIPPLE PROVIDED IN BAG ASSEMBLY - SCH 80, 3/4” I. D. X 5” - 34K7401 (1): CUT THE PIPE IN HALF AND USE IT TO ROUTE THE  MA IN DRAIN.

MAIN

DRAIN

PROVIDED

PIPE NIPPLE

 2

CUT  TO

REQUIRED

LENGTH

SIDE VIEW

Figure 8. 

Typical Main and Overflow Drain

Summary of Contents for BCE5C Series

Page 1: ...8 Operation 18 Repairing or Replacing Cabinet Insulation 19 Professional Maintenance 20 Homeowner Maintenance 20 Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Installation and service must be performed by a licensed professional HVAC installer or equivalent service agency or the gas supplier WARNING The Clean Air Act of...

Page 2: ...4 121 4 3 8 111 2 3 8 60 CONDENSATE DRAINS 2 Upflow and Downflow SUCTION LINE CONDENSATE DRAIN PIPING PLATE 3 2 1 4 x 3 3 4 BCE5C Unit Dimensions Upflow Inches mm Dimensions 018 024 030 036 042 048 060 in mm in mm in mm in mm in mm in mm A 43 1 2 1105 45 1 2 1156 47 1194 53 5 8 1362 55 1397 59 3 4 1518 B 18 1 2 470 18 1 2 470 18 1 2 470 21 1 2 546 21 1 2 546 21 1 2 546 C 16 1 2 419 16 1 2 419 16 1...

Page 3: ...fore starting the installation In addition to conforming to manufacturer s installation instructions and local municipal building codes installation of air handler units with or without optional electric heat MUST conform with National Fire Protection Association NFPA standards Standard for Installation of Air Conditioning and Ventilation Systems NFPA No 90A and Standard for Installation of Reside...

Page 4: ...e air handler evaporator coil supply fan assembly and duct system must be thoroughly cleaned following final construction clean up All air handler operating conditions must be verified according to these installation instructions EQUIPMENT MAY EXPERIENCE PREMATURE COMPONENT FAILURE AS A RESULT OF FAILURE TO FOLLOW THE ABOVE INSTALLATION INSTRUCTIONS FAILURE TO FOLLOW THE ABOVE INSTALLATION INSTRUC...

Page 5: ... coil may tip into the drain pan once it is clear of the cabinet Support the coil when removing it IMPORTANT NOTE When the unit is installed in horizontal applications a secondary drain pan is recommended Refer to local codes NOTE This unit may be installed in left hand or right hand air discharge horizontal applications Adequate support must be provided to ensure cabinet integrity Ensure that the...

Page 6: ...r The 90º bend must be on the same side as the horizontal drain pan as illustrated in Detail A in Figure 5 NOTE Be very careful when reinstalling the screws into the coil end plate engaging holes Misaligned screws may damage the coil 9 From the upflow position flip cabinet 90º to the left and set into place Replace blower assembly Secure coil in place by bending down the tab on the cabinet support...

Page 7: ...heet metal screws 14 If suspending the unit it must be supported along the entire length of the cabinet If using chain or strap use a piece of angle iron or sheet metal attached to the unit either above or below so that the full length of the cabinet is supported Use securing screws no longer than 1 2ʺ to avoid damage to coil or filter as illustrated in Figure 3 Connect return and supply air plenu...

Page 8: ...m Insulate the drain lines where sweating could cause water damage Test Condensate Drain Test the drain pan and drain line after installation 1 Pour several quarts of water into drain pan Use enough water to fill both the drain trap and the line 2 Check the installed drain pan Drain pan must be draining completely Drain line fittings must not be leaking Water must be draining from the end of the p...

Page 9: ...n the summer resulting in an increase in the number of service calls Before using any filter with this system check the specifications provided by the filter manufacturer against the data given in the appropriate Product Specifications Additional information is provided in Service and Application Note ACC002 August 2000 IMPORTANT Installing Duct System Connect supply air duct to the flange on top ...

Page 10: ...SION VALVE CAPILLARY TUBE IS NOT TOUCHING METAL EDGES OR COPPER TUBING REMOVE RUBBER PLUG FROM BOTH LIQUID AND SUCTION LINES NOTE BCE5C SERIES UNITS USE NITROGEN OR DRY AIR AS A HOLDING CHARGE IF THERE IS NO PRESSURE WHEN THE RUBBER PLUGS ARE REMOVED CHECK THE COIL FOR LEAKS BEFORE INSTALLING EITHER REMOVE OR PUSH PIPE WRAPPING BACK THROUGH HOLE IN PIPING PLATE BEFORE LINE SET CONNECTION AND BRAZI...

Page 11: ...e set is required contact Technical Services NOTE Sealing the Unit Seal the unit so that warm air is not allowed into the cabinet Warm air introduces moisture which results in water blow off problems This is especially important when the unit is installed in an unconditioned area If installed in an unconditioned space sealant should be applied around the electrical wires refrigerant tubing and con...

Page 12: ...s in accordance with tables 310 16 and 310 17 in the National Electric Code ANSI NFPA No 70 or tables 1 through 4 in the Canadian Electric Code Part I CSA Standard C22 1 The power supply must be sized and protected according to the specifications supplied on the product This air handler is factory configured for 240 volt single phase 60 cycles For 208 volt applications see 208 Volt Conversion late...

Page 13: ...result in death or electrical shock WARNING 208 240 VOLT TRANSFORMER PRIMARY SECONDARY 240 Volts 208 Volts Figure 14 Converting Unit from 240VAC to 208VAC Figure 15 Thermostat Designations Non Communicating 1 Refer to thermostat installation instructions 2 If applicable 3 Refer to indoor unit installation instructions 4 L is used for any accessories e g diagnostic warning alarm used to activate th...

Page 14: ...507787 01 Issue 2007 Page 14 of 22 4KW 5KW Figure 16 Typical Wiring Diagram BCE5C Air Handler with Electric Heat PSC 018 024 030 036 042 models ...

Page 15: ...507787 01 Issue 2007 Page 15 of 22 4KW 5KW Figure 17 Typical Wiring Diagram BCE5C Air Handler with Electric Heat CT 048 and 060 models ...

Page 16: ...oling blower speed is factory configured to provide correct air flow for an outdoor unit that matches the cooling capacity rating of the air handler If the outdoor unit is smaller than the maximum cooling capacity rating for the air handler the cooling blower speed may need to be changed Refer to blower performance chart in Table 4 Electric shock hazard Disconnect all power supplies before servici...

Page 17: ...52 1390 1345 HIGH 1816 1756 1693 1605 1528 048 LOW 1257 1212 1157 1116 1053 MED LOW 1486 1448 1411 1364 1330 MED 1721 1675 1630 1594 1553 MED HIGH 1721 1675 1630 1594 1553 HIGH 1840 1794 1754 1721 1681 060 LOW 1098 1049 1001 926 831 MED LOW 1624 1594 1565 1520 1492 MED 1815 1783 1758 1730 1685 MED HIGH 1903 1869 1837 1809 1764 HIGH 1981 1957 1923 1893 1861 Blower Performance CFM vs ESP in w c Cool...

Page 18: ...cycle off Check Electric Heat If Used 1 Set thermostat to call for auxiliary heat approximately 5 F above ambient temperature The indoor blower and auxiliary heat should come on together Allow a minimum of 3 minutes for all sequencers to cycle on 2 Set the thermostat so that it does not call for heat Allow up to 5 minutes for all sequencers to cycle off Operation Time Delay Relay Blower time delay...

Page 19: ... unit is put back into operation Insulation loses its insulating value when wet damaged separated or torn IMPORTANT Matte or foil faced insulation is installed in indoor equipment to provide a barrier between outside air conditions surrounding ambient temperature and humidity and the varying conditions inside the unit If the insulation barrier is damaged wet ripped torn or separated from the cabin...

Page 20: ...nance Do not operate system without a filter A filter is required to protect the coil blower and internal parts from excessive dirt and dust The filter is placed in the return duct by the installer IMPORTANT Inspect air filters at least once a month and replace or clean as required Dirty filters are the most common cause of inadequate heating or cooling performance Replace disposable filters Clean...

Page 21: ...ing Mode Return Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature __________ Temperature Rise __________ Operation Explained to Owner 9 Explained Operation o...

Page 22: ...______ Total External Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature __________ Temperature Rise __________ Operation Explained to Owner 9 Electric Heat Amps 7 Explained Operation of System to Homeowner Technician s Name _______________________Date Start Up Performanc...

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