background image

SHUTDOWN AND STORAGE:

NOTE: 

NEVER stop the air compressor by unplugging it from the power outlet as this may result in damage to the compressor.

1. Turn the switch to the OFF position
2. Disconnect the power cord from the power outlet by grabbing the plug (not the cord). Loop around handle for storage.
3. Turn the pressure regulator knob fully counterclockwise to close airflow from air outlet port. Check the outlet pressure gauge to ensure that

it reads 0 PSI.

4. Remove the air hose and any air accessories.
5. Drain moisture from the air tank by slowly opening the air tank drain valve by turning clockwise. Tilt tank to remove all moisture. Once all

the moisture has drained out, close the fitting securely.

6. Allow the compressor to cool down.
7. Wipe the air compressor clean and store it in a clean, dry, and non-freezing location.

WHEN PERFORMING ANY MAINTENANCE OR SERVICE:

1. The air compressor must be turned off.
2. Disconnect compressor from the power source.
3. Open tank drain to bleed off all air pressure before attempting any maintenance or repair.
4. Allow compressor to fully cool before attempting any maintenance or repair.

Check the air compressor frequently for any visible problems and follow maintenance procedures each time the compressor is used.

All air compressors contain maintenance parts that require periodic replacement. These used parts, including air filters and used lubricating oil,
may contain regulated substances that must be disposed of in accordance with local, state, and federal laws and regulations.

1. Turn compressor off and release pressure from the system. Drain moisture from the air tank by slowly opening the air tank drain valve by

turning clockwise. Tilt tank to remove all moisture. Once all the moisture has drained out, close the fitting securely.

2. Wipe the compressor clean.

MAINTENANCE CHECKLIST:

Daily:

• Check oil level.
• Drain accumulated liquid from tank.
• Check for oil leaks.
• Check for unusual noise and/or vibrations.
• Check that all fasteners are secure.
• Wipe compressor clean.

+ Apply a solution of soapy water around joints. Look for air bubbles around joints when compressor reaches the pressure cut-out limit and the

pump turns off.

* The pump oil must be changed after the first 20 hours of operation. Thereafter, change oil every 200 hours of operation or every six months,

whichever comes first. In harsh operating conditions, maintenance must be performed more frequently.

OIL CHANGE:

Used lubricating oil may contain regulated substances that must be disposed of in accordance with local, state, and federal laws and regulations.

1. The air compressor must be turned OFF.
2. Allow compressor to fully cool before attempting any maintenance or repair.
3. Remove oil fill breather plug.
4. Tilt air compressor towards the oil drain to assist draining. Allow oil to drain completely.
5. Refill crankcase with SAE 30 weight non-detergent air compressor oil until the oil level reaches the center of the red circle in the oil level

sight glass. Be careful not to overfill.

6. Reinstall the oil fill breather plug.

11

Weekly:

• Inspect and clean air filter.
• Clean breather holes on oil fill plug.

Monthly:

• Check for air leaks.+
• Check safety relief valve.

Six months or 200 operating hours:

*

• Change compressor oil. Use only SAE

30 weight non-detergent air
compressor oil.

• Replace oil more frequently when

used in dusty operating environments.

Summary of Contents for 835446

Page 1: ...Gallon 2 Peak HP 3043653 If you encounter any problems or difficulties Do not return your compressor to the store Please contact our toll free customer service department at 1 800 423 3598 1 310 522 9...

Page 2: ...tood prior to usage The air compressor shall be inspected per the operating instructions Users of this air compressor must fully understand these instructions Each person operating this air compressor...

Page 3: ...he tank During the OFF time the motor is stopped and the tools are running off on the pressurized air stored in the tank If your air tools are draining pressure off of the tank too quickly the compres...

Page 4: ...ury Indicates a potentially hazardous situation that if not avoided MAY result in minor or moderate injury Indicates important information which if not followed MAY cause damage to equipment UNPACKING...

Page 5: ...ance tools away from the immediate area before turning ON your air compressor Do not overreach Proper footing and balance is a must at all times while using tools Unstable support may lead to personal...

Page 6: ...tempt to alter the factory set operating pressures RISK OF ELECTRICAL SHOCK Disconnect air compressor from power source before servicing USE PROPERLY grounded ELECTRICAL CONNECTIONS DO NOT use groundi...

Page 7: ...ean and well ventilated area The compressor requires an unobstructed airflow and must be located a minimum of 20 inches from any walls or other obstructions that may prevent proper ventilation DO NOT...

Page 8: ...switches and overheating of the electric motor Use an additional length of air hose rather than an extension cord If you must use an extension cord it should be plugged into a GFCI found in circuit bo...

Page 9: ...7 COMPRESSOR FEATURES 1 2 4 7 3 5 10 8 6 11 12 9...

Page 10: ...e air outlet Valve is attached to the pressure regulator and can be open or closed to allow for shut off air flow It is recommended to attach a quick connect air coupler not included for quick connect...

Page 11: ...OR WITHOUT LUBRICANT OR WITH LOW LUBRICATION LEVEL THE MANUFACTURER IS NOT RESPONSIBLE FOR DAMAGE CAUSED TO THE COMPRESSOR DUE TO OPERATION WITHOUT PROPER LUBRICATION STEP 2 INSPECTION CHECK Assembly...

Page 12: ...urely NOTE Air tank will not pressurize while drain valve is open 13 Disconnect the power cord from the power outlet NOTE Make sure the power switch is in the OFF position when connecting or disconnec...

Page 13: ...the system Drain moisture from the air tank by slowly opening the air tank drain valve by turning clockwise Tilt tank to remove all moisture Once all the moisture has drained out close the fitting se...

Page 14: ...r pressure before attempting any maintenance or repair 4 Allow compressor to fully cool before attempting any maintenance or repair 5 Remove the face of the filter body to access the filter element by...

Page 15: ...ely noisy operation Loose motor pulley or pump flywheel Tighten pulley and or flywheel where applicable Lack of oil in the pump crankcase Check oil level If low check for possible bearing damage Add c...

Page 16: ...kage points Tighen or replace leaking fittings or connections as needed Hose or hose connections are too small or long Replace with larger hose or connectors Air compressor is not large enough for air...

Page 17: ...1 23 835446T 23 Crankcase Gasket 1 24 835446T 24 Front Bracket 1 25 835446T 25 Sealing Ring 1 26 835446T 26 Bearing 6003 1 27 835446T 27 Stator 1 28 835446T 28 Rotor 1 29 835446T 29 Bearing 6202 1 30...

Page 18: ...16 PARTS DIAGRAM...

Page 19: ...purchaser Alltrade shall not be responsible or liable for any expense including freight charges or repairs made outside Alltrade s facility unless expressly agreed to by Alltrade in writing Under no c...

Page 20: ...AND OR THE EXISTENCE DESIGN MANUFACTURE PURCHASE USE AND OR OPERATION OF ANY ITEM S SOLD HEREUNDER EVEN IF ALLTRADE AND OR ITS REPRESENTATIVE S HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH DAMAGES...

Page 21: ...WEAR SAFETY GLASSES WARNING ADVERTENCIA USE GAFAS DE SEGURIDAD ALLTRADE TOOLS LLC 1431 VIA PLATA LONG BEACH CA 90810 1462 www alltradetools com COPYRIGHT 2006 ALLTRADE TOOLS LLC REV 1...

Reviews: