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Check for oil leaks.
Check for unusual noise and/or vibrations
Check that all fasteners are secure.
Check for air leaks+.
Wipe compressor clean.

Weekly:

Inspect and clean air filter.
Clean breather holes on oil fill plug.

Monthly:

Check for air leaks.
Check safety relief valve.

Six months or 200 operating hours*:

Change compressor oil. Use only SAE 30 weight non-detergent air compressor oil.
Replace oil more frequently when used in dusty operating environments.

* The pump oil must be changed after the first 20 hours of operation.

Thereafter, change oil every 200 hours of operation or every six

months, whichever comes first. In harsh operating conditions, maintenance must be performed more frequently.

+ Apply a solution of soapy water around joints. Look for air bubbles around joints when compressor reaches the pressure cut-out limit
and the pump turns off.

Oil change:

Used lubricating oil, may contain regulated substances that must be disposed of in accordance with local, state, and federal laws and
regulations.

1.

The air compressor must be turned OFF.

2.

Allow compressor to fully cool before attempting any maintenance or repair.

3.

Place a suitable oil drain pan below oil drain plug.

4.

Remove oil fill plug to allow air to enter crankcase.

5.

Remove oil drain plug.

4.

Allow oil to drain completely. Tilt air compressor towards the oil drain to assist draining.

5.

Clean and replace oil drain plug.

6.

Refill crankcase with SAE 30 weight non-detergent air compressor oil until the oil level reaches the top of the red circle in the oil
level sight glass. 

Be careful not to overfill.

7.

Reinstall the oil fill plug.

Checking Safety Relief Valve:

SAFETY VALVE MUST BE REPLACED IF IT CANNOT BE ACTUATED OR IT LEAKS AIR AFTER THE RING IS RELEASED.

1.

The air compressor must be turned OFF.

2.

Disconnect compressor from the power source.

3.

Open tank drain to bleed off all air pressure before attempting any maintenance or repair.

4.

Allow compressor to fully cool before attempting any maintenance or repair.

5.

Grasp the wire ring on the safety valve.

6.

Pull and release the ring a few times to ensure that the plunger moves in and out. Replace the safety valve if plunger does not
move or is difficult to move.

Checking Air Filter Element:

1.

The air compressor must be turned OFF.

2.

Disconnect compressor from the power source.

3.

Open tank drain to bleed off all air pressure before attempting any maintenance or repair.

4.

Allow compressor to fully cool before attempting any maintenance or repair.

5.

Unscrew the filter, which is accessible from the rear of the air compressor, from the pump head by turning counter clockwise.

6.

Remove the face of the filter body to access the filter element.

12

WARNING

Summary of Contents for Air-Plus 540010

Page 1: ...1GALLON GALONES OIL LUBRICATED AIR COMPRESSOR COMPRESSEUR D AIR LUBRIFI PAR HUILE COMPRESOR DE AIRE CON LUBRICACI N DE ACEITE INSTRUCTION MANUAL Do Not Return Your Compressor to the Store Call 1 800 4...

Page 2: ...f any substance that might impair their vision dexterity or judgment Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury...

Page 3: ...ngs are secure before putting this air compressor into service If you have any questions or require assistance with damaged or missing parts please contact our factory customer service department at 1...

Page 4: ...compressor running unattended Always turn the power to the off position and do not leave the air compressor until it come to a complete stop When using air accessories consult the owner s manual provi...

Page 5: ...n place Never attempt to repair or make modifications to the tank or its attachments Welding drilling or any other modifications may weaken the tank which may result in damage from rupture or explosio...

Page 6: ...xcess pressure can cause them to explode resulting in serious injury Follow the manufacturers recommended pressure settings for all air tools and air accessories SPECIFICATIONS 3 5 Peak HP 11 Gallon A...

Page 7: ...stead of an extension cord However if the use of an extension cord is unavoidable use only UL listed three wire extension cords that have three pronged ground ing type plugs and three prong receptacle...

Page 8: ...r pressure reaches a predetermined level The safety relieve valve is preset by the manu facturer DO NOT attempt to modify or remove the safety relief valve 9 AIR TANK DRAIN VALVE Moisture is produced...

Page 9: ...Slide foam grip so that it is centered over end of horizontal handle cross piece 2 Position the horizontal handle crosspiece over the tops of the handle receivers lining up the openings in the crossp...

Page 10: ...minute break in period close the tank drain valve The air compressor will build air pressure to the maximum preset pressure cut out pressure and automatically shut off 10 Slowly turn the tank drain v...

Page 11: ...4 Remove the air hose and any air accessories 5 Drain moisture from the air tank by slowly opening the air tank drain valve by turning clockwise Tilt tank to remove all moisture Once all the moisture...

Page 12: ...move oil drain plug 4 Allow oil to drain completely Tilt air compressor towards the oil drain to assist draining 5 Clean and replace oil drain plug 6 Refill crankcase with SAE 30 weight non detergent...

Page 13: ...ockwise until the filter is hand tight DO NOT OVERTIGHTEN MOISTURE IN COMPRESSED AIR Moisture is a normal by product of compressing air As the moisture builds during compressor use it can be carried t...

Page 14: ...rd Replace fuse or reset circuit breaker Check for proper fuse amperage Check for low voltage conditions Disconnect any other electrical appliances from cir cuit or operate air compressor on its own b...

Page 15: ...on If the motor does not shut off unplug the air compressor If the electrical contacts are welded together replace the pressure switch Limit the air pressure to the capacity of the air com pressor Eit...

Page 16: ...oap solution to all fit tings and connections Bubbles will appear at leak age points Tighen or replace leaking fittings or con nections as needed Replace with larger hose or connectors Check the acces...

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