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16

Problem Encountered

Possible Cause

Possible Solution

Insufficient pressure at air
tool or air accessory:

Air compressor not making
enough air:

Excessive oil consumption:

Oil has milky appearance:

Moisture in discharge air:

Pressure regulator knob is not turned to high
enough pressure.

Defective motor/pressure regulator switch.

Restricted air intake filter.

Air leaks.

Hose or hose connections are too small or
long.

Air compressor is not large enough for air
requirement.

Restricted air intake filter.

Leaking (reed) valve.

Restricted pilot valve.

Low compression.

Restricted air intake filter.

Air compressor on unlevel surface.

Crankcase overfilled with oil.

Plugged oil dipstick vent.

Oil leaks.

Worn piston rings or scored cylinder.

Improper oil viscosity.

Water in oil due to condensation.

Condensation in air tank caused by high level
of atmospheric humidity or air compressor is
not running long enough.

Adjust pressure regulator knob to proper setting.

Replace.

Clean or replace the filter element.

Check for leaks by applying soap solution to all fit-
tings and connections. Bubbles will appear at leak-
age points. Tighen or replace leaking fittings or con-
nections as needed.

Replace with larger hose or connectors.

Check the accessory air requirement. If it is higher
than the CFM or pressure supply of the air compres-
sor, you need a larger air compressor.

Clean or replace the filter element.

Drain air tank and measure pump up time. Compare
to specifications. If lower, remove pump head and
inspect valve plate, vlave seats, and vlave reeds.
Clean or replace as needed.

Clean or replace.

Low pressure may be due to worn piston rings and
cylinder walls. Inspect for excessive wear and
replace worn parts as needed.

Clean or replace air filter element.

Do not incline the air compressor more than 10
degrees in any direction while running.

Drain oil. Refill to proper level with 30 weight non-
detergent air compressor oil.

Clean and check breather for proper ventilation.

Repair.

Replace worn or damaged parts as needed.

Drain oil. Refill to proper level with 30 weight non-
detergent air compressor oil.

Change oil and move air compressor to a less humid
environment.

Drain tank after every use. Drain air tank more often
in humid weather and use an air line filter.

Summary of Contents for Air-Plus 540010

Page 1: ...1GALLON GALONES OIL LUBRICATED AIR COMPRESSOR COMPRESSEUR D AIR LUBRIFI PAR HUILE COMPRESOR DE AIRE CON LUBRICACI N DE ACEITE INSTRUCTION MANUAL Do Not Return Your Compressor to the Store Call 1 800 4...

Page 2: ...f any substance that might impair their vision dexterity or judgment Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury...

Page 3: ...ngs are secure before putting this air compressor into service If you have any questions or require assistance with damaged or missing parts please contact our factory customer service department at 1...

Page 4: ...compressor running unattended Always turn the power to the off position and do not leave the air compressor until it come to a complete stop When using air accessories consult the owner s manual provi...

Page 5: ...n place Never attempt to repair or make modifications to the tank or its attachments Welding drilling or any other modifications may weaken the tank which may result in damage from rupture or explosio...

Page 6: ...xcess pressure can cause them to explode resulting in serious injury Follow the manufacturers recommended pressure settings for all air tools and air accessories SPECIFICATIONS 3 5 Peak HP 11 Gallon A...

Page 7: ...stead of an extension cord However if the use of an extension cord is unavoidable use only UL listed three wire extension cords that have three pronged ground ing type plugs and three prong receptacle...

Page 8: ...r pressure reaches a predetermined level The safety relieve valve is preset by the manu facturer DO NOT attempt to modify or remove the safety relief valve 9 AIR TANK DRAIN VALVE Moisture is produced...

Page 9: ...Slide foam grip so that it is centered over end of horizontal handle cross piece 2 Position the horizontal handle crosspiece over the tops of the handle receivers lining up the openings in the crossp...

Page 10: ...minute break in period close the tank drain valve The air compressor will build air pressure to the maximum preset pressure cut out pressure and automatically shut off 10 Slowly turn the tank drain v...

Page 11: ...4 Remove the air hose and any air accessories 5 Drain moisture from the air tank by slowly opening the air tank drain valve by turning clockwise Tilt tank to remove all moisture Once all the moisture...

Page 12: ...move oil drain plug 4 Allow oil to drain completely Tilt air compressor towards the oil drain to assist draining 5 Clean and replace oil drain plug 6 Refill crankcase with SAE 30 weight non detergent...

Page 13: ...ockwise until the filter is hand tight DO NOT OVERTIGHTEN MOISTURE IN COMPRESSED AIR Moisture is a normal by product of compressing air As the moisture builds during compressor use it can be carried t...

Page 14: ...rd Replace fuse or reset circuit breaker Check for proper fuse amperage Check for low voltage conditions Disconnect any other electrical appliances from cir cuit or operate air compressor on its own b...

Page 15: ...on If the motor does not shut off unplug the air compressor If the electrical contacts are welded together replace the pressure switch Limit the air pressure to the capacity of the air com pressor Eit...

Page 16: ...oap solution to all fit tings and connections Bubbles will appear at leak age points Tighen or replace leaking fittings or con nections as needed Replace with larger hose or connectors Check the acces...

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