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5.8

Electric connections

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Connection  of  the  power  supply  cables  of  the  drive
motor must be effected by an electrical expert accord-
ing to the switching diagram of the motor manufacturer.
For these purposes, the current VDE regulations and the
regulations of the local energy supply association are to
be observed. 
Danger by electrical energy must be excluded.

6.

Starting/stopping

6.1

Preparation for starting

6.1.1

Filling the tanks with liquid

B

Do not allow the pump to run when dry!

Even  a  few  revolutions  without  liquid

can  damage  the  stator.  For  this  reason,  the  minimum
covering  shown  in  the  tables  of  dimensions  must  be
observed.

6.1.2

Switching in the additional facilities for shaft seals (if
provided)

If  the  pumps  are  charged  with  a  sealing/quench  liquid,
the stop valves, prior to initial start-up of the pump, must
be opened and set to the pressures listed below.

– Supply  of  the  stuffing  box  with  flushing  or  sealing

liquid 

(Designs P02, P12, P03, P13, P04 and P14).

Note: 

For  maintaining  their  function,  stuffing  boxes

with flushing or lantern rings require a flushing/seal-
ing liquid.

The  required  flushing  and/or  sealing  liquid  pressure
in case of pumps with stuffing box is for stuffing box
designs

P02/P12 = 0.1 up to 0.5 bar (above internal

discharge casing pressure)

P03/P13 = 0.5 bar (above internal 

discharge casing pressure)

P04/P14 = 0 up to 0.5 bar

(For flushing and sealing liquid, please refer to Sec-
tion 6.1.3 below).

– Supply  of  the  single-acting,  non-balanced  mecha-

nical  seal  with  throttled  sealing  liquid  outlet

(Designs G04 ... G07)

Note: 

For maintaining their function, these mechani-

cal seals require a flushing liquid which dissipates the
generated  frictional  heat  and  limits  the  penetration
of the liquid to be pumped into the sealing chamber.
The required flushing liquid pressure is 0.1 up to 0.5
bar above the internal discharge casing pressure (for
flushing liquid, please refer to Section 6.1.3 below).

– Supply of the double-acting non-balanced mechani-

cal seal 

(Designs G08, G09)

Note: 

For maintaining their function, these mechani-

cal seals require a sealing liquid which serves to dis-
sipate  the  generated  frictional  heat  and  to  avoid
penetration of the liquid to be pumped into the seal-
ing gap.

B

Prior to each start-up, the circulation
of  the  sealing  liquid  must  be  ensu-

red. The sealing liquid pressure must be approx. 1.5
to 2 bar above the pressure in the discharge casing.
The  flow  rate  must  be  regulated  so  that  the  outlet
temperature of approx. 60

h

C is not exceeded and is

at least 30 K below the boiling temperature at opera-
ting pressure (for sealing liquid, please refer to Sec-
tion 6.1.3 below).

6.1.3

Quality and properties of the flushing/sealing liquid

B

Any  liquid  may  be  used  as  sealing/
flushing  liquid  in  consideration  of  the

corrosion  resistance  of  all  contacted  parts  and  the
consistency  with  the  medium  to  be  sealed.  The  liquid
must be free from solids, must not tend to sedimentati-
ons,  should  have  the  highest  possible  boiling  point  as
well as a good heat conductivity and low viscosity. Clean
water  of  low  hardness  meets  these  demands  to  a  high
degree.

6.1.4

Switching in the additional facility for heating or cool-
ing the shaft sealing housing (double shell housing)

If  the  pumps  are  equipped  with  this  additional  facility,
any  and  all  stopping  devices  for  heating  or  cooling
systems  must  be  opened.  The  below-mentioned  pres-
sure and temperature limits must be observed.

– Supply of the cooled or heated shaft sealing hous-

ing  (double  shell  housing)  with  appropriate  liquid
medium

!

Only liquid media 

may be used as heating or cooling

liquid in consideration of the corrosion resistance of
all contacted parts.
The  maximum  heating  or  cooling  liquid  pressure  is
10 bar.
The maximum heating temperature must not exceed
180

h

C,  and  the  cooling  temperature  not  fall  below

– 40

h

C.

Note: 

For the design temperature, please refer to the

order data sheet.

6.1.5

Break-away of the pump

When starting up for the first time or after a longer shut-
down period, make sure that the pump can be easily tur-
ned by the drive motor. If this is not readily possible, e.g.
due to a high degree of adhesion between the rotor and
stator  when  brand  new,  movement  can  be  assisted  by
using  a  suitable  tool  in  the  key  area  of  the  drive  shaft
and/or at the hollow shaft behind the shaft seal.

B

When  doing  so,  the  drive/hollow  shaft
must not be damaged.

6.1.6

Control of the sense of rotation

The sense of pump rotation is clockwise, looking from
the drive towards the drive shaft.

B

The sense of pump rotation must corre-
spond  to  the  directional  marker  „n“  in

the  pump  name  plate.  Wrong  sense  of  rotation  may
result  in  damages  to  the  pump.  For  a  control  of  the
sense of rotation, the motor on/off switch is to be tou-
ched only briefly.

6.2

Starting

6.2.1

Start-up

All  shut-off  elements  on  the  discharge  side  must  be
opened before starting up.

6.2.2

Drive

Switch motor in.

B

Consider  product-specific  particulari-
ties  of  the  drive. 

Please  refer  to  the

operating instructions of the drive manufacturer.

6.2.3

Checking the delivery values

After  the  drive  has  reached  its  operating  speed,  the
pump outlet pressure must be checked via the pressure
gauge.
The  motor  must  not  be  overloaded.  The  power  con-
sumption can be checked by means of an ammeter. In
this connection, temperature and viscosity of the liquid
to be handled must be checked. The values read must
be checked against the order data sheet and/or accep-
tance report.

Series SLTP, SETP, SNTP, SLTBP, SETBP, SNTBP

ALLWEILER

a

Summary of Contents for SETBP Series

Page 1: ...ning these operating instructions must by all means be read by the fitter as well as the pertinent expert person nel customer and must always be available at the place of installation of the machine p...

Page 2: ...according to Section 1 General of the operating instructions The limit values given in the data sheet must by no means be exceeded 3 Transportation and intermediate storage 3 1 Packing The symbols app...

Page 3: ...Nominal diameters The nominal diameter of the suction line should be designed according to the nominal pump branch dia meter In case of considerable deviations please contact the factory 5 5 2 Suppor...

Page 4: ...nd properties of the flushing sealing liquid B Any liquid may be used as sealing flushing liquid in consideration of the corrosion resistance of all contacted parts and the consistency with the medium...

Page 5: ...fer to the Dismounting and Mounting Instructions 5 6 2 4 Dry run protection After start up it must be ensured that the flow of liquid on the suction side is never completely interrupted in order to pr...

Page 6: ...ioning of the stuffing box after re packing Prior to commissioning the stuffing box must be only slightly tightened During pump starting 50 to 200 drops in a minute are admissible as seepage quan tity...

Page 7: ...5 pieces 168 1 x 08 037 0400 100 2 58 42 x 8 400 1 200 1 200 2 100 1 5 pieces 211 8 x 10 037 100 2 73 53 x 10 720 1 380 1 380 2 550 1 200 1 5 pieces 208 4 x 10 052 0650 200 2 72 52 x 10 720 1 380 1 3...

Page 8: ...to commencing the dismounting the following operations must be performed Disconnect power supply cable from the motor Motor must not be capable of being started All shut off elements in the discharge...

Page 9: ...ical seal single acting Withdraw mechanical seal housing 214 with atmos phere side stationary seal ring of the mechanical seal 219 from the hollow shaft 125 Note Particularly see to it that the casing...

Page 10: ...e of models P02 P12 including flushing ring 208 and in case of models P03 P13 and P04 P14 including lantern ring 209 from the shaft sealing housing 204 In case of a model with shaft wear sleeve pull s...

Page 11: ...pplied as described below 1 Fill hollow spaces between the rolling bodies up to approx 30 to 50 with grease 2 Scrape off excessive grease most suitably with your fingers do not use any metallic object...

Page 12: ...eve and fill the space in the joint with Allweiler Spezialgelenk l Type B or l ET 15 10 ISO 460 of Tri bol Lubricants GmbH M nchengladbach Germany If used for foodstuffs with Allweiler Spezialgelenk l...

Page 13: ...2 5 Mounting the stator Prior to mounting coat stator 402 rotor 401 and O ring 517 with lubricant silicon oil Polydiol soft soap or the like B Do not use ordinary oil Mount stator 402 on the rotor 401...

Page 14: ...y only original spare parts delivered by us may be kept on stock and instal led In this connection we refer to the statements made under Section 2 7 above For spare parts replacement parts orders the...

Page 15: ...Series SLTP SETP SNTP SLTBP SETBP SNTBP ALLWEILER a 15 For the sectional drawings and parts list please refer to pages 16 19...

Page 16: ...seal drive side R 1 122 3 Lantern 1 123 3 Pin 1 125 3 Hollow shaft R 1 138 1 Grease quantity regulator 1 141 3 Lubricating paste 201 4 T head bolt 2 202 4 Self locking nut 2 Part No Denomination Qty...

Page 17: ...t R r 0 306 Clamping band R r 4 307 Coupling rod R r 1 308 Cover sleeve R r 2 Part No Denomination Qty 401 Rotor R r 1 402 Stator R r 1 502 12 Screw plug 1 503 12 Sealing ring 1 504 Discharge casing 1...

Page 18: ...3 however without shaft wear sleeve G18 and G19 Mechanical seal double acting non balanced direction independent with shaft wear sleeve G08 and G09 as G18 and G19 however without shaft wear sleeve 1 N...

Page 19: ...thread to DIN 13 Pipe thread to DIN 2999 Stuffing boxes P14 and P04 Mechanical seals G18 and G19 and G08 and G09 n standard direction of flow N possible direction of flow Stuffing boxes P13 and P03 M...

Page 20: ...n bodies in pump disas semble pump remove foreign bodies replace defective parts Stator and rotor worn disassemble pump replace defective parts Joint parts f g and or drive shaft and or shaft wear sle...

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