ALMAC BiBi 850 HE, Use And Maintenance Manual

Page 1: ...2016 ET team snc 01 31052016 ALMAC 02 08082016 ALMAC BiBi 850 HE USE AND MAINTENANCE MANUAL ORIGINAL INSTRUCTIONS Prior to commissioning the machine read carefully this Use and Maintenance Manual Mobi...

Page 2: ...11 Intended use and improper use 1 11 1 Intended use 1 11 2 Improper uses 1 11 3 Cases that relieve the manufacturer from liability Chap 2 Information regarding safety 2 1 Notification of commissionin...

Page 3: ...device Chap 4 Instructions for use 4 1 Preliminary operations 4 1 1 Ground fitness for permitted inclination 4 1 2 Action of the wind 4 1 3 Basket access 4 1 4 Expanding the basket 4 1 5 Fuel level ch...

Page 4: ...eral recommendations 6 9 2 Maintenance 6 9 3 Recharging 6 10 Hydraulic filter replacement 6 10 1 Discharge filter replacement 6 10 2 Return filter replacement 6 11 Inspection of inclinometer operation...

Page 5: ...4 Attachments Ann 1 Declaration of conformity facsimile Ann 2 Report register Ann 3 Property transfers Ann 4 Hydraulic diagram Ann 5 Circuit diagram...

Page 6: ...5 Chapter 1 General information...

Page 7: ...e of the photos and illustrations may not refer specifically to the version of the machine in your possession but provide indications concerning the purpose for which they have been included 1 2 1 Rec...

Page 8: ...ual refers The manufacturer declines all liability for direct or indirect damage to persons things or animals deriving from use of the machine in conditions differing from those envisaged ALMAC s r l...

Page 9: ...rojection of the centre of the platform area in all platform configurations at the maximum chassis inclination specified by the manufacturer is always inside the tipping lines TYPE 1 mobile elevating...

Page 10: ...9 1 6 Performances H I A B L F E C G...

Page 11: ...data Bibi 850 HE Load capacity kg 250 Number of operators in basket 2 Lifting time s 31 Lowering time s 35 40 Hydraulic pressure bar 200 Oil tank capacity l 20 Climb angle 25 Max side gradient 20 Max...

Page 12: ...rical starter in basket Electronic accelerator Electronic tilt control Electronic overload control Electronic anti shearing protection Electronic hour counter Harness anchorage points Anchorage points...

Page 13: ...ctrical Dry weight 14 kg Installed power 2 2 kW Torque 10 2 Nm Rpm 1400 Supply 220 V 50 Hz IEC Size 90 REDUCED work position h operation 6050 mm h floor surface 4050 mm Chassis expanded No of stabiliz...

Page 14: ...13 MAXIMUM work position h operation 7900 mm h floor surface 5900 mm Stabilizers engaged and lifted Inclination angle max 1...

Page 15: ...ts opinion possess manufacturing and or material defects Work under warranty must only be performed by workshops authorized by ALMAC S r l and only when the Customer is up to date with the payments Th...

Page 16: ...Note This manual must be kept in a protected place inside the compartment provided in the basket so that it can be easily accessed for consultation throughout the entire technical life of the machine...

Page 17: ...n The controls on the ground on the rear side are for EMERGENCY use or MAINTENANCE by qualified personnel The MEWP has been designed for the lifting at different heights of persons only to carry out t...

Page 18: ...e platform was designed and built to be driven only from the push button positioned in the basket The controls on the ground on the rear side are for EMERGENCY use or MAINTENANCE by qualified personne...

Page 19: ...18 Chapter 2 Safety information...

Page 20: ...f the Environment or by Public or Private undertakings as freely decided by the Employer or User and in accordance with the established formalities Attached are a few EXAMPLES of notice of commissioni...

Page 21: ...work platforms Mobile machine designed to move persons to their work stations in which they perform their tasks from the work platform meaning that the persons enter and leave the work platform by mea...

Page 22: ...21 2 3 Indicator plates The following sign plates are affixed to the machine Identification see par 1 5 Instructions Command prohibition sign plates Caution Danger 2 3 1 Instruction plates...

Page 23: ...E JEOPARDISED PERSONNEL AND THE EQUIPMENT MUST ENTER AND EXIT THE CAGE ONLY WITH THE SCISSOR IN STOWED POSITION AND BASKET RETRACTED WHEN THE MACHINE RAISED DO NOT ENTER IN THE SPACE BELOW UNLESS THE...

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Page 25: ...24 2 3 2 Warning command danger identification and instruction signs...

Page 26: ...tute this Manual which is the only reference document containing complete information Comply with the indications on the sign plates Failure to comply with these indications may result in serious inju...

Page 27: ...to the upper and lower limbs due to moving parts Do not insert your hands or feet into openings that could move and cut or between moving parts Forbidden Means that it is forbidden to use water at hi...

Page 28: ...our footwear before getting on the MEWP Do not use the controls of flexible tubes as handgrips Do not lean over the handrail surrounding the basket Warn the persons in charge of maintenance if the mac...

Page 29: ...ent is within the gradeability indicated in the PERFORMANCE data and that the bearing capacity of the chutes suits the weight of the machine 2 Removing the push button from the base and driving the pl...

Page 30: ...ote Once the machine has been loaded onto the vehicle it must be fastened in place by means of the holes used for lifting Note Make sure that the platform is FULLY LOWERED before transporting the mach...

Page 31: ...DEN TO CLIMB IN THE PLATFORM IF THE RAILINGS WERE NOT PROPERLY FOLDED AND SECURED USING THE SAFETY ACCESSORIES SUPPLIED Make sure movements are done on flat sturdy ground This can be done using the in...

Page 32: ...ng nuts are tight and that the welds are undamaged see chap 6 Maintenance Always check to make sure that track tension is correct 2 7 Inspections during use It is forbidden to use ladders or other str...

Page 33: ...ally raised 10 as this will damage the tracks ALWAYS PROCEED WITH THE TRACK SHOES RESTING ON THE SAME HORIZONTAL PLANE Driving over an obstacle creates a gap between the bearing rollers and track whic...

Page 34: ...with sand they could cause a risk of sliding or tipping during levelling Warning during movement with ELECTRICAL POWER be careful of the connection cable in order to avoid dangerously crushing person...

Page 35: ...sed by unauthorized persons 2 9 Safety regulations during maintenance The maintenance operations described in this Manual refer to platforms in conditions of normal use In heavy duty use conditions e...

Page 36: ...ed of in accordance with the laws in force Never insert the body limbs or fingers in sharp jointed opening on the machine that is not controlled or without proper guards unless securely blocked Do not...

Page 37: ...intenance work By means of the ground controls see Par 4 4 Use of ground controls lift the basket until it is possible to place the locking bracket in a vertical position and aligned it with the under...

Page 38: ...which must be such to completely prevent the fall from a height UNI EN 361 with front or rear coupling equipped with retaining or adjustable lanyard 2 for EN 358 which allows to prevent the fall hooke...

Page 39: ...s device is not to be considered a fall protection system it is only used to prevent the fall PERSONAL PROTECTION EQUIPMENT Body protection is compulsory Safety gloves are compulsory Safety footwear i...

Page 40: ...39 Chapter 3 Machine Description...

Page 41: ...40 3 1 Structure of the machine 2 4 5 6 7 9 10 11 13 14 19 27 28 15 18...

Page 42: ...41 View from A 20 22 21 23 24...

Page 43: ...42 12 8 25 16...

Page 44: ...43 17 2 26...

Page 45: ...44 3...

Page 46: ...nk 11 Combustion engine 12 Hydraulic oil reservoir 13 Expandable track chassis 14 Platform frame 15 Hydraulic valve housing 16 Emergency descent push button 17 Electrical enclosure 18 Ladder 19 Lockin...

Page 47: ...46 3 2 Operator interface 3 2 1 Indicator lights and controls of the push button 1 4 2 3 5 6 7 8 9 10 11 12 13 14 15 12 12 12...

Page 48: ...witching off the combustion engine and enabling the electric motor start up with button 7 activation line 220 V at the socket in the basket Position OUT 220 standard operation internal combustion engi...

Page 49: ...push button 17 Button Platform emergency button 18 Return lever Basket ascent descent 19 Return lever Start up shut down the electric or internal combustion engine 20 Gauge Electronic hour counter wi...

Page 50: ...mplete set of safety devices 3 3 1 Chassis inclination monitoring device On the machine is installed a device that control the inclination of the main frame The device is placed at the bottom of a cas...

Page 51: ...allowed OK WORK LIGHT ON TRANSLATION LIGHT OFF Machine leveled Raising allowed Translation not allowed OK WORK LIGHT ON TRANSLATION LIGHT FLASHING Machine leveled Raising allowed Translation allowed u...

Page 52: ...scissor just under the work platform is positioned an angle sensor The difference of angles values between this angle sensor and the chassis angle sensor is constantly monitored The machine automatica...

Page 53: ...is prevented All normal movement of the work platform is prevented Normal movement can only restart if the overload is removed In this situation the warning lights n 4 shown below is Flashing and an...

Page 54: ...hine is tested The diagram below illustrates the integrated power pack and the position of the pressure relief valves described above The integrated hydraulic power pack also includes a pressure relie...

Page 55: ...ccess the device unscrew the knobs 3 on the casing and remove the guard When finished replace the guard that was previously removed and thoroughly tighten the knobs The battery isolator 4 is located i...

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Page 57: ...CHECK VALVE is connected directly to the cylinder to prevent uncontrolled descent of the basket from any height thus avoiding dangerous situations This valve has also a WIRE EMERGENCY CONTROL located...

Page 58: ...ylinders or the track chassis expanding cylinders is faulty and suddenly change the track the PILOT OPERATED CHECK VALVES prevent the track from suddenly returning ref Point 5 10 2 EN280 To restore th...

Page 59: ...58 Chapter 4 Instructions for use...

Page 60: ...are and at the same time as each other There are no acceptable values for one factor that can exclude the risk of slipping if the other factor is extremely unfavourable Ground that is almost flat may...

Page 61: ...7 28 21 60 4 8 6 0 Leaves and small twigs in constant motion Wind extends flags 4 Moderate breeze 24 12 28 80 6 7 8 0 Wind raises dust and leaves Branches are moved 3 Almost strong breeze 29 36 5 Fres...

Page 62: ...Danger The platform must never be used when wind speed corresponds to values 7 to 12 of the Beaufort scale Work must be performed with the utmost attention with wind speeds between 4 and 6 of the sca...

Page 63: ...oto below until reaching the last step Subsequently by grabbing firmly to the railing with one hand enable the release lever indicated in the figure below and manually open the access gate Once you ha...

Page 64: ...rk area so as to widen the work space and reach more distant parts To expand the working area get in the basket and 1 Push the unlocking pedal A 2 Push manually the basket floor by grasping it by the...

Page 65: ...64 Warning while descending from the working position pay attention to possible obstacles beneath the basket to avoid tilting...

Page 66: ...the filler cap and check the level top up if necessary HONDA IGX390 ENGINE The Honda GX 390 engine is certified for use with unleaded gasoline with an octane rating of at least 86 octane number RON at...

Page 67: ...gasoline is a fire hazard and also a source of environmental pollution Spilt fuel must be immediately wiped up and dried For more information refer to Engine Use maintenance manual HATZ 1B40 ENGINE R...

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Page 69: ...68 For more information refer to Engine Use maintenance manual...

Page 70: ...stick plug and clean the dip stick 3 insert the plug with the dip stick into the fill hole without screwing it down Remove it and check the oil level 4 If the level is near to the lower limit notch on...

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Page 72: ...71 For more information refer to Engine Use maintenance manual...

Page 73: ...age 220 V 50 Hz Power required 2 2 kW Then turn the key on the ground controls 17 to RH position Before starting perform the inspections described in sect 2 6 Inspections before use This is followed b...

Page 74: ...lug and the switch 6 can be turned to the OUT 220V position This makes it possible to use the electricity in the 220 V socket in the basket 4 1 8 Folding the railings The BIBI 850 HE platform is provi...

Page 75: ...iling see following pages Fold the railing according to the figure 3 Unlock the fastenings of the expandable basket LH railing Fold the railing according to the figure 4 Unlock the fastenings of the e...

Page 76: ...ety catch A of the locking pin B and then pull it from its seat 2 Remove the safety screw C 3 Once you have extracted all fastenings of the railings is possible to fold it according to the instruction...

Page 77: ...the lever FORWARDS to drive the platform forwards Move the lever BACKWARDS to drive in reverse You can work with one track at a time depending on the movement required at that particular moment The tr...

Page 78: ...stabilizers in automatic manual mode It is possible to lift the platform without stabilizers ONLY WITH TRACKED CHASSIS OPEN floor surface 1120 mm up to a maximum height of 2000 mm without special meas...

Page 79: ...ctions in par 2 7 Inspections during use IT IS FORBIDDEN to climb on the tracks to attempt any operation that is not allowed or to use the controls in the basket IT IS FORBIDDEN to climb on the tracks...

Page 80: ...er A upwards 2 Rotate the stabiliser B toward the outside of the platform 3 Release the locking lever A up to the complete locking of the stabiliser It is possible to check the locking by trying to ma...

Page 81: ...e maximum transport height 2 m floor surface If the machine when inclined exceeds the maximum permitted slopes Lateral 20 Longitudinal 14 It will not be possible to stabilize it due to the maximum str...

Page 82: ...ntervals along with the side stabilizers which during the first automatic stabilisation required longer time to reach the ground Manual stabilisation The MANUAL stabilization is possible only with the...

Page 83: ...e shown below WARNING PLATFORM MANUAL LEVELLING IS ONLY PERMITTED WITHIN THE TRANSPORT HEIGHT LIMIT OR WITHIN 2 M FROM THE FLOOR SURFACE The table below lists the maximum permitted configurations prev...

Page 84: ...y moving inside the basket that all 4 ends of the tracks rest on the ground Avoid the following situation for both tracks 4 2 3 Basket ascent descent The basket can be lifted using the levers on the c...

Page 85: ...rea must be warned that platform movements are in progress 4 2 4 Hour counter The ground control console has the timer in the central position This instrument begins to count the moment in which the p...

Page 86: ...mote push button Prior to carrying out the operation make sure the platform is brought into the TRANSPORT POSITION AND COMPLETELY LOWERED Once removed the push button from its seat in the basket have...

Page 87: ...through automatic selection performed by the key by turning it to basket controls position LEFT it automatically disables the ground control push button while the ground controls position CENTRAL aut...

Page 88: ...exercised to disengage it see sect 4 2 1 Drive and steering Releasing the ASCENT or DESCENT platform 15 lever under normal working conditions stops the related movement Disabling and restoring the pl...

Page 89: ...t alongside the console see photo below It s purpose is to power tools with voltage and power specifications that comply with the indications above To power the socket when the combustion engine is ru...

Page 90: ...Storage compartment A compartment which can be manually opened see photo alongside is provided in the platform under the control console It contains this Use and Maintenance Manual Personal objects c...

Page 91: ...90 Chapter 5 Emergency procedures...

Page 92: ...platform near the access ladder WARNING THIS MECHANISM MUST ONLY BE USED IN AN EMERGENCY i e ELECTRICAL OR HYDRAULIC FAILURE 5 2 Transport of the machine in an emergency If the combustion engine and t...

Page 93: ...ote Once the machine has been loaded onto the vehicle it must be fastened in place by means of the holes used for lifting Note Make sure that the platform is FULLY LOWERED before transporting the mach...

Page 94: ...93 Chapter 6 Maintenance...

Page 95: ...out persons in the basket When checking machine operation from the basket the required movements must be performed as near to the ground as possible Note Use of spurious spare parts or parts that have...

Page 96: ...s C weekly or every 50 hours D monthly or every 100 hours E every two months or each 250 hours F quarterly or every 500 hours G annually or every 1500 hours H after long shut down 30 days Refer to the...

Page 97: ...ISO Cross section of the powered zone Cross section of the thread Clamping force For hydraulic and electrical torque wrench Ma 0 9 MD for the wrench DIN 13 AS mm A3 mm FM kN MA Nm MA Nm M12 84 3 76 2...

Page 98: ...dition of ladder Condition of lift structure Rust Tyre condition Oil leaks Ring nuts or retainers on the structure 6 4 Deformation to tubes and cables Visually check at the frequencies indicated in th...

Page 99: ...s been washed after a long idle period after use in particularly harsh conditions e g damp or dusty places marine environments etc Grease the following points see photos below 1 the runners of the ext...

Page 100: ...ank oil level inspection Check the hydraulic oil level on the level gauge on the reservoir see next photo The correct oil level should be checked with the machine in the configuration as shown in the...

Page 101: ...p or electric not included in delivery and using the filler cap located on top of the tank Prepare a suitable container to enable the collection and subsequent disposal of used oil RECOMMENDED HYDRAUL...

Page 102: ...and a pressure gauge with 250 bar full scale into the union described above While one operator remains on the ground so as to check the pressure relief valve setting another operator must work from t...

Page 103: ...an essential component for machine operation It is important to ensure that it remains in a good condition over time since this will lengthen its working life limit any problems that may arise and re...

Page 104: ...tilated places that conform to standards EN 60079 10 IEC 31 30 where there is no risk of fire outbreaks and where suitable extinguishers are ready to hand Connect the battery charger to an electric po...

Page 105: ...104 Electrical panel casing Battery 1...

Page 106: ...e with the extending structure lifted and block it with the special tool for maintenance see sec 2 9 Safety regulations during maintenance Now turn it off and deactivate the electric panel 2 Empty the...

Page 107: ...nscrew the filter cartridge 5 Take care of the seals and or O rings 4 Remove the cartridge 6 and fit a new one in its place 5 Work through the instructions above in reverse order to restore the machin...

Page 108: ...r tilt the platform by placing the shims indicated in the figure below underneath the tracks near the roller centre line To do this lift the machine from ground level using suitable equipment and the...

Page 109: ...TERAL INCLINATION Prepare the platform for use with stabilizers then place it on a STABLE plane inclined 1 with respect to the horizontal in the following configuration inclination reached 1 Then star...

Page 110: ...ter installed below the basket by means of the following controls A TRANSPORT HEIGHT Configure the platform right above the transport height surface 2m At this point the following conditions should be...

Page 111: ...tion is in progress A wait time of approximately 3 seconds has been included to allow the operator to check for the absence of bystanders in the danger zone if the platform descent button remains depr...

Page 112: ...n the console must be in the OUT 220 V position This enables 220 V voltage to be supplied to the socket alongside the console Using the special tool remove the protective casing from the electrical pa...

Page 113: ...neral chart An emergency push button marked by a decal is installed near the ladder and once pressed allows the platform to lower in any condition i e with the combustion engine off when the electrica...

Page 114: ...he engine oil as described below at the inspection frequency indicated in the general chart 1 drain out the used oil while the engine is hot the oil will drain out faster and more completely 2 place a...

Page 115: ...it is advisable to use SAE 10W 30 oil Honda indications SAE 15W 40 Hatz Use oil for 4 stroke engines that at least conforms to the requirements for class API SJ onwards Always check the API label on t...

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Page 121: ...ery 300 HOURS SERVICE 5 Clean the air filter elements if they must be reused a Paper element tap the filter element several times on a hard surface to remove dust or blow compressed air from the insid...

Page 122: ...121 1 DOUBLE STANDARD FILTER ELEMENT AIR FILTER COVER NUT WING NUT PAPER FILTER ELEMENT FOAM FILTER ELEMENT SILENCER BASE SEAL AIR FILTER COVER HONDA ENGINE HATZ ENGINE...

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Page 126: ...e distance as required by carefully bending the side electrode The gap between the electrodes should be 0 7 0 8 mm 5 Carefully install the spark plug by hand to avoid screwing it in badly 6 Once the s...

Page 127: ...o noisy as it moves it must be tightened as described below 1 Remove the guards 1 2 For proper track tension use a tensioning kit 2 not included and pump grease in the tensioning valve 3 until it reac...

Page 128: ...racks must be changed even before they reach this limit if they are cuts or tears are noted The photo below shows how tread can be measured on a car tyre in this particular case Tracks must only be re...

Page 129: ...replacement The tracks must be replaced when the tread has worn down to 10 mm or even sooner if cuts are noted Proceed as described below 1 Do not raise the machine too far from the ground 30 40 cm a...

Page 130: ...ning valve when the grease is no longer under pressure see Figure 12 See Figure 13 Fully screw in the supplied nut point A until it compresses the spring on both the rh and lh sides of the chassis 6 R...

Page 131: ...when the track drops to the ground 7 Raise the track to the lower centre line 8 Slip the track out of its housing outwards by levering between it and the idle wheel WARNING use personal protective eq...

Page 132: ...ug is in pos A approx 15 below the centre line of the reduction gear as shown in the figure alongside Filling and level Pour oil into the reduction gear through the hole in pos B until it spills from...

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Page 134: ...of at least 86 octane number RON at least 91 The Hatz engine 1B40 requires fuels according to the provisions of EN 590 BS 2869 A1 A1 ASTM D975 1D 2D Refuel as described below 1 With the engine off and...

Page 135: ...r lights of equipment household appliances heat sources and sources of ignition Danger Spilt gasoline is a fire hazard and also a source of environmental pollution Spilt fuel must be immediately wiped...

Page 136: ...135 HATZ ENGINE...

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Page 139: ...138 Chapter 7 Demolition...

Page 140: ...vention laws in force Disconnect the machine from all power sources Check and if necessary relieve the pressure from pressurized systems Ensure that the machine is unable to operate and that it cannot...

Page 141: ...140 APPENDICES...

Page 142: ...141 Appendix 1 Declaration of conformity...

Page 143: ...his Register is to record events concerning the life of the machine in detail Mandatory routine inspections INAIL ASL authorized bodies Maintenance and obligatory inspections to check the integrity an...

Page 144: ...143 MANDATORY ROUTINE INSPECTIONS Date Observations Seal Signature...

Page 145: ...E Daily registration is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Visual and structural inspection See sect 6 3 Date Obse...

Page 146: ...ion is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Greasing of articulations and runners See sect 6 5 Date Observations Sig...

Page 147: ...r NOTE Operation to be performed BEFORE EACH USE Daily registration is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Hydrauli...

Page 148: ...8th year 9th year 10th year NOTE Operation to be performed ANNUALLY Type of inspection Description Battery See sect 6 9 Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th yea...

Page 149: ...ear 5th year 6th year 7th year 8th year 9th year 10th year NOTE Operation to be performed EVERY TWO YEARS Type of inspection Description Inclinometer operation test See sect 6 11 Date Observations Sig...

Page 150: ...r 6th year 7th year 8th year 9th year 10th year NOTE Operation to be performed ANNUALLY Type of inspection Description Electrical insulation monitoring device operation test See sect 6 13 Date Observa...

Page 151: ...10th year NOTE Operation to be performed ANNUALLY Type of inspection Description Engine oil inspection See sect 6 15 Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year...

Page 152: ...to be performed after EVERY 100 HOURS SERVICE Type of inspection Description Track inspection and tensioning See sect 6 18 Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th...

Page 153: ...to be performed when tread is 10 mm or if cuts are noted Type of inspection Description Track reduction gear oil level inspection See sect 6 20 Date Observations Signature 1st year 2nd year 3rd year...

Page 154: ...NTHS Registration every six months is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Parking brake Make sure that parking brak...

Page 155: ...n of fault Solution Spare parts used Description Code qty Serious faults Date Description of fault Solution Spare parts used Description Code qty Serious faults Date Description of fault Solution Spar...

Page 156: ...teristics and that variations if any have been recorded in the register Seller s business name Seller Purchaser Copy to send to ALMAC SRL on ownership of the MEWP serial no year of manufacture was tra...

Page 157: ...156 Appendix 4 Hydraulic diagram Appendix 5 Circuit diagram...