Alpego TT93, Owner'S Manual

Page 1: ...N OWNERÊS MANUAL From Serial No 33930 To serial No Copyright 2009 della Alpego spa All rights are reserved Any re production or unauthorized use are specifically forbidden without the written permission of Alpego spa ...

Page 2: ...ponsabilidad que la màquina modelo Codice Code MODELLO MACCHINA TRINCIA TT TR SEMIN_AS3__40032_IDRO_PLUS N matricola serial n È Conforme ai requisiti Essenziali di Sicurezza e di Tutela della Salute di cui alla Direttiva CE 2006 42 Per l adeguamento delle macchine sono state adottate le norme UNI EN 745 UNI EN 982 UNI EN ISO 4254 1 ISO 11684 to which this applies conforms to the basic safety and h...

Page 3: ...his any problem due to defective materials should arise please contact immediately your local dealer With the purpose of constantly improving the product and of maintaining it at the highest quality level we remain at your complete disposal to give you any information or explanation PAY ATTENTION TO THE TRIANGLE IT MEANS DANGER THE TERM MACHINE REPLACES THE COMMERCIAL DESCRIPTION OF THE ITEM DESCR...

Page 4: ... a universal joint connected with the PTO of a farm tractor complete with a lifting device and with a universal 3 point hitch The regular performance of the implement depends on its correct use and on an adequate maintenance It is therefore advisable to strictly follow the advice given herein in order to avoid any trouble which may impair the good performance and the lifespan of the implement It i...

Page 5: ...LLATION 4 1 Lifting 4 2 Machines supplied partly assembled 4 3 Connecting the machine to the tractor and to the 3 point hitch 4 4 Connecting the universal joint 4 5 Checking the lifting capacity and the stability of the tractor 4 6 Assembly of roller scraper 5 DIRECTIONS FOR USE 5 1 Adjustment of the working depth 5 2 Side shift 5 3 Rear Wheels 5 4 Blades 5 5 Directions of Use 5 6 Useful Advice 5 ...

Page 6: ...THE MACHINE The following documents must be supplied together with the machine Owner s Manual Certificate of Compliance to CE Rules Owner s Manual of the Universal Joint 1 3 WARRANTY At the time of delivery check whether the machine has been damaged in transit and if all its options are present Possible claims must be made in writing to the Dealer within 8 days after receiving the machine CONDITIO...

Page 7: ...grassy residues The quality of the shredding depends on the high speed of the turning rotor which is opposite to the driving direction of the tractor 2 2 COMPONENTS OF THE SHREDDER 2 1 SUPPORT OF THE UNIVERSAL JOINT 2 UPPER ARM OF 3 POINT HITCH 3 3 POINT HITCH 4 GEAR BOX 5 IDENTIFICATION TAG 6 COVER OF LATERAL TRANSMISSION 7 SIDE SKIDS 8 PROTECTION PLATES OR CHAINS 9 LOWER ARMS OF 3 POINT HITCH 10...

Page 8: ...m 540 Surface speed m s 62 Rotor r p m r p m 1910 Transport position MOUNTED TRANSVERALLY ON LIFTING DEVICE Primary Transmission UNIVERSAL JOINT OF THE TRACTOR Secondary Transmission THROUGH SPB SECT BELT Adjstment of shredding height MECHANICAL MANUAL SKIDS WHEELS ROLLER Adjustment of side shift MECHANICAL HYDRAULIC Gearbox ratio 1 3 Diameter of rotor pulley mm 250 Diameter of gearbox pulley mm 2...

Page 9: ...50 3 Point hitch category II P T O r p m RPM 1000 Rotor surface speed m s 55 Rotor r p m RPM 1628 Transport position MOUNTED TRANSVERALLY ON LIFTING DEVICE OF THE TRACTOR Primary transmission UNIVERSAL JOINT Secondary Transmission THROUGH SPB SECT BELT Adjustment of shredding height MECHANICAL MANUAL SKIDS WHEELS ROLLER Adjustment of side shift MECHANICAL HYDRAULIC Gear ratio 1 1 92 Diameter of ro...

Page 10: ... universal joints differing from the original Carefully read the directions given in the manual attached to the universal joint TE CHNICAL DATA OF THE UNIVERSAL JOINTS Machine Type Code TT93 160 A6900 1 3 8 z 6 1 3 8 z 6 MO6951 TT93 200 A6900 1 3 8 z 6 1 3 8 z 6 MO6951 TT93 230 A6900 1 3 8 z 6 1 3 8 z 6 MO6951 TT93 250 A6900 1 3 8 z 6 1 3 8 z 6 MO6951 TT97 280 A81100 1 3 4 z 6 1 3 8 z 6 MO6953 TT9...

Page 11: ...rking never allow people animals or objects to enter the radius of action of the machine which may sling clods rocks or various residues It is absolutely forbidden to enter the area between the tractor and the machine to activate the external controls of the hydraulic lifting device Always remain seated in the tractor driver s seat Only leave the driver s seat when the tractor power take off has b...

Page 12: ...forms an angle exceeding 15 see picture Always check the integrity of the universal joint both in its working and in its transport position The mounting and or the removal of the universal joint must always be undertaken with the engine switched off Always pay a lot of attention to the correct connection and to the safety of the universal joint and to both the PTO of the machine and the PTO of the...

Page 13: ...have the recommended characteristics Before carrying out any operation on the machine disengage the tractor power takeoff pull the handbrake remove the ignition key and make sure that other people do not get into the tractor Before cleaning and lubricating the universal joint stop the PTO turn off the engine pull the hand brake and remove the ignition key Before replacing the gears in the gearbox ...

Page 14: ... out the sources of danger Observe them carefully and follow the instructions for safe machine use These stickers should be kept clean and legible If damaged they must be replaced figura codice indicazioni D02612 You MUST read the user and maintenance manual and the safety instructions before using the equipment The manual and the instructions must be followed during use D02627 Indicates the hooki...

Page 15: ...insulation of the cab If the tractor has no cab or if its windows are open the sound level of the working machine at a distance of 200 mm from the rear window exceeds 85 dBa Therefore we recommend the use of soundproof earmuffs as prescribed by the laws of different Countries 3 7 Information signs 1 Hooking point for lifting Max lifting capacity is given 2 Oil filling cap 3 Oil discharge cap 4 Oil...

Page 16: ...or and the machine is determined in that the tractor should be driven to such a distance from the machine that the universal joint remains extended by 10 15 cm from its maximum retracted position 1 Bring the lower arms of the lifting device of the tractor to rest inside the plates A B C Pict insert the pin into the corresponding holes and lock with the spring pins 2 Block the lower arms of the lif...

Page 17: ...re in perfect working order Carefully read the Owner s Manual supplied with the universal joint supplied by the Manufacturer of the same If the universal joint is worn out or broken replace it with one bearing the sign The Manufacturer of the universal joint warns against any modification of the universal joint It is therefore forbidden to perform any modification or variation of the universal joi...

Page 18: ... m Tractor mass T Kg Ballast mass Z Kg Implement mass M Kg 4 6 ASSEMBLY OF ROLLER SCRAPER The kit for scraping the mud from the rear roller is meant to keep the rear roller clean whenever it is working under particularly severe conditions or in hostile environments For this reason it is supplied standard but not assembled on the shredder The operator will decide whether to mount it on the machine ...

Page 19: ... the rear roller or on the tie rod of the upper arm of the tractor The higher the blades are from the ground the smaller is their wear and the lower the power absorbed a Adjustment of the skids unscrew the bolts holding the skids at the sides of the shredder position the skids at the desired height and tighten the bolts again b Adjustment of the rear roller unscrew the bolts holding the rear rolle...

Page 20: ...frame of the 3 point hitch b to the position suited to the job one needs to do Insert the retaining pin into the nearest hole Hitch the machine to the tractor HYDRAULIC SIDE SHIFT It can comfortably be activated with the machine mounted on the tractor Plug the standard hydraulic hoses into the corresponding plugs of the hydraulic circuit of the tractor while keeping the machine a few centimeters o...

Page 21: ... suited to work on soils having a normal conformation Check daily the amount of wear and tear or their integrity Should any of them either break or become deformed while working they must be immediately replaced When doing that be careful to mount the new blades in the very same position It is always advisable to remove and replace one blade at the time so as to avoid position mistakes The normal ...

Page 22: ... tractor so that the machine is not lifted by more than 30 35 cm off the ground Avoid driving on public roads with the machine dirty with earth grass or other materials which may soil the road or impair road traffic Never drop the machine to the ground suddenly but lower it slowly In the opposite case strong stresses would be caused on all the machine components which might compromise its integrit...

Page 23: ...st the tension 2 Belts too worn out Replace the belts Belts overheat 1 Wrong tension of the belts Check the tension 2 Working position too low on the ground Adjust working height 3 The axis of the transmission and the axis of the rotor are not alligned Adjust alignment of the pulleys Bevel gear pair overheats 1 Lack of oil Top up oil 2 Oil is exhausted Change oil The blades or hammers wear out too...

Page 24: ...machine higher from the ground 3 Reduce driving speed 4 Avoid working if the grass is too high 5 Eventually free the ends of the rotor from material which has got tangled around the supports in order to prevent overheating The machine bounces on the ground or it vibrates 1 There are foreign bodies between the blades 2 The blades are mounted incorrectly without the necessary helical arrangement or ...

Page 25: ...rding to the chart and repeat this check up every 50 working hours 8 8 Nm 10 9 Nm 12 9 Nm 13 M 8 1 25 25 37 44 1 00 27 40 47 17 M 10 1 50 50 73 86 1 25 53 78 91 19 M 12 1 75 86 127 148 1 25 95 139 163 22 M 14 2 00 137 201 235 1 50 150 220 257 24 M 16 2 00 214 314 369 1 50 229 336 393 27 M 18 2 50 306 435 509 1 50 345 491 575 30 M 20 2 50 432 615 719 1 50 482 687 804 32 M 22 2 50 502 843 987 1 50 6...

Page 26: ... Tighten all the screws which have been loosened Replace the cover of the belt housing The belts must be checked regularly after the first 2 hours of work and after that every 8 working hours in order to prevent the belts from slipping too much If they do the fact becomes noticeable because of the smoke coming out of the belt housing In this case it is necessary to replace all of the belts so as t...

Page 27: ... on the type of work performed the more or less dusty environment season factors etc If the working conditions are particularly severe it obviously becomes necessary to increase the number of maintenance operations Before you inject the lubricating grease through the grease nipples it is necessary to carefully clean the nipples in order to prevent mud dust or other foreign bodies from mixing with ...

Page 28: ...g all the oil through the discharge cap placed under the gearbox 6 4 LUBRICATION SCHEDULE FREQUENCY h hours OPERATION POINT TO BE LUBRICATED Every 8 10h of work GREASE THROUGH THE APPROPRIATE GREASE NIPPLES GREASE THE TUBES AND YOKES OF THE UNIV JOINT CHECK OIL LEVEL TOP UP IF INSUFFICIENT A B G F H L M After the first 30h of work CHANGE THE OIL IN THE GEARBOX A B G every 400 450h of work CHANGE C...

Page 29: ...cs of alternative product B TT93 160 L 1 9 Pakelo GEAR OIL EP E GL 5 SAE 85W 90 SAE 85W 90 secondo SAE J306 API GL 5 MIL L 2105D TT93 200 L 1 9 TT93 230 L 2 0 TT93 250 L 2 0 TT97 280 L 4 0 TT93 300 L 4 0 TT93 320 L 4 0 GREASE Spot to be lubricated Reference Product first filling by Alpego Thckness of alternative product Remarks E F H L M Pakelo EP GREASE NLGI 2 NLGI 2 0 01 Kg per grease nipple ...

Page 30: ...IONS The machine can be equipped with different options please keep in mind that each option added modifies the weight of the machine Therefore make sure that the stability of the tractor is not compromised ...

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Page 32: ... VERWENDEN ALWAYS USE ORIGINAL SPARE PARTS USAR SIEMPRE REPUESTOS ORIGINALES ALPEGO s p a Sede Amministrativa Via Torri di Confine 6 36053 GAMBELLARA VICENZA ITALY Sede Legale Via Giovanni e Giuseppe Cenzato 9 36045 LONIGO VICENZA ITALY Tel 0444 646100 fax 0444 646199 E mail info alpego com Internet www alpego com ...