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INTRODUCTION

1.1

THE APP60S SERVICE POWER SUPPLY

The APP60S Service Power Supply is a portable device used to provide temporary power
for Alpha AP Series standby power supplies and XP Series uninterruptible power supplies
while they are being serviced.  The APP60S can be used in either pole or ground-mount
enclosures to provide signal processing equipment in Cable Television and Broadband LAN
distribution systems with current-limited, regulated AC power.

The APP60S Service Power Supply contains a front panel ammeter to measure the output
current to the load; an output fuse to protect against excessive short circuit currents; a "LINE"
indicator to verify AC input power from the utility; an input fuse to provide additional voltage
protection; and a 30/60 VAC switch for output voltage selection (48/60 for 50 Hz units).

UL Listed and CSA Approved, the APP60S Service Power Supply is designed to be rugged,
reliable and versatile.  Alpha Technologies, recognized as an international market leader in
the field of backup power, offers complete technical support and prompt, reliable service to
ensure that your power supply continues to provide years of trouble-free operation.

1.2

Theory of Operation

The APP60S Service Power Supply contains a ferroresonant transformer and a resonant
capacitor.  During AC LINE operation, utility power is fed into the primary winding of the
ferroresonant transformer, T1.  An AC capacitor, C1, forms the resonant circuit of the
ferroresonant transformer which provides excellent noise and spike attenuation, short circuit
current limiting, and output voltage regulation.  Note: The ferroresonant transformer
produces a "quasi" square wave output which resembles a rounded square wave.

During LINE operation, AC power enters the APP60S where it is regulated (at the required
output voltage) and passed onto the load via the SPI (Service Power Inserter) located inside
the power supply enclosure.  A switch, located on the SPI, toggles output power from the
power supply requiring service to the APP60S.

IMPORTANT NOTE: WHEN MEASURING THE OUTPUT VOLTAGE OF
FERRORESONANT TRANSFORMERS, USE ONLY A TRUE RMS AC VOLTMETER.
NON-RMS READING METERS ARE CALIBRATED TO RESPOND TO PURE SINE
WAVES AND WILL NOT PROVIDE AN ACCURATE READING WHEN MEASURING A
"QUASI" SQUARE WAVE OUTPUT.

1

1. INTRODUCTION

Summary of Contents for APP60S

Page 1: ...APP60S Service Power Supply A L P H A T E C H N O L O G I E S Copyright 1998 Alpha Technologies Inc All rights reserved Alpha is a registered trademark of Alpha Technologies O P E R AT O R S M A N U A L ...

Page 2: ...UGHOUT THE MANUAL WHERE THESE SYMBOLS APPEAR SERVICING SHOULD BE PERFORMED ONLY BY QUALIFIED PERSONNEL DANGEROUS VOLTAGE A DANGEROUS VOLTAGE EXISTS IN THIS AREA OF THE POWER SUPPLY USE EXTREME CAUTION ATTENTION IMPORTANT OPERATING INSTRUCTIONS THIS PROCE DURESHOULDBEPERFORMEDONLYBYQUALIFIEDSER VICE PERSONNEL IMPORTANT SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL SAVE THESE INSTRUCTIONS ...

Page 3: ...URE POWER MODULE OR BATTERIES GROUP 31 SIZE BATTERIES USED IN THE MAJORITY OF CABLE TELEVISION APPLICATIONS CAN WEIGH AS MUCH AS 70 LBS USE A BUCKET TRUCK OR SUITABLE SAFETY EQUIPMENT SUCH AS A SAFETY HARNESS AND CLIMBING SPIKES WHEN SERVICING POLE INSTALLATIONS ALWAYS SWITCH THE POWER SUPPLY S BATTERY CIRCUIT BREAKER TO OFF BEFORE DISCONNECTING BATTERY CABLES THIS GREATLY REDUCES THE CHANCE OF SP...

Page 4: ... ON OFF Switch 2 7 Jones Connector 2 8 AC Line Cord 3 INSTALLATION AND OPERATION 6 3 1 APP60S Installation and Power Module Removal 4 TROUBLE SHOOTING AND REPAIR 8 4 1 Repair Instructions 4 2 Parts Ordering Instructions 4 3 Trouble shooting Guide 5 WARANTY 9 ILLUSTRATIONS contained in the manual APP60S Front Panel PME and PWE Pole mount Enclosures UPE and UPE M Ground mount Enclosures SPI Service ...

Page 5: ...016 001 B0 002 6 97 ...

Page 6: ...ete technical support and prompt reliable service to ensure that your power supply continues to provide years of trouble free operation 1 2 Theory of Operation The APP60S Service Power Supply contains a ferroresonant transformer and a resonant capacitor During AC LINE operation utility power is fed into the primary winding of the ferroresonant transformer T1 An AC capacitor C1 forms the resonant c...

Page 7: ... VAC 60 30 5 60 30 60 48 5 Output Current A 14 14 Output Power VA 840 840 Output Current Limit 150 of maximum output rating Efficiency 90 typical rated load Operating Temperature Range 400 to 1220 F 400 to 500 C Dimensions 7 W x 10 H x 13 D 170mm x 250mm x 330mm Weight 34 lbs 15 kg Finish ASA 61 Gray Epoxy Powder Paint Specifications 770 F 250 C 1 INTRODUCTION 2 ...

Page 8: ...rbing material to prevent shipping damage Note Do not use popcorn type material Alpha Technologies is not responsible for damage caused by improper packaging on returned units READ THE OPERATOR S MANUAL Become familiar with the APP60S Service Power Supply Review the illustrations contained in the manual before proceeding If you have questions regarding the safe installation or operation of this un...

Page 9: ...P60S FRONT PANEL 4 2 7 2 8 2 4 2 5 2 6 2 3 2 2 2 1 APP60S Service Power Supply 2 1 Ammeter 2 2 AC Output Fuse 2 3 AC Input Fuse 2 4 AC LINE Indicator 2 5 30 60 VAC Switch 2 6 ON OFF Switch 2 7 Jones Connector 2 8 AC Line Cord ...

Page 10: ...lied first verify that the unit is plugged into the convenience outlet and that the main AC circuit breaker is in the ON position Then check the input fuse and replace it if necessary 2 4 AC LINE Indicator Green The AC LINE indicator displays the presence of utility AC at the input If the indicator does not light when the unit is switched ON first verify that the unit is plugged into the convenien...

Page 11: ...utlet inside Alpha Enclosures Internal Power Box with Convenience Outlet SPI above upper shelf on right hand side of the power box PWE Pole mount Enclosure PME Pole mount Enclosure Internal Power Box with Convenience Outlet SPI on lower shelf Convenience Outlet on module shelf SPI beneath battery shelf behind front panel Convenience Outlet on module shelf UPE Ground mount Enclosure UPE MGround mou...

Page 12: ...plant until a replacement power module has been installed 4 Switch the battery breaker on the power module OFF or remove the battery fuse 5 Unplug the power module s LINE cord from the enclosure s convenience outlet 6 Wait approximately 1 minute for the power module s capacitors to fully discharge 7 Disconnect the wires from the side of the power module CAUTION Do not let exposed battery cables co...

Page 13: ...ncluded with the returned unit 4 2 Parts Ordering Instructions When ordering parts from Alpha Technologies contact the Customer Service Department directly at 206 647 2360 or 604 430 1476 Canada and International 4 3 TROUBLE SHOOTING GUIDE SYMPTOM PROBABLE CAUSE REMEDY No output to cable AC Line cord unplugged Plug in AC Line cord No AC line power Green AC LINE indicator OFF AC input circuit break...

Page 14: ...ms and conditions of the LIMITED WARRANTY STATEMENT are contained in a separate written LIMITED WARRANTY STATEMENT included with the Operator s manual provided with this product If there are any warranty claims the purchaser or purchaser s representative must follow the LIMITED WARRANTY guidelines described in the applicable LIMITED WARRANTY STATEMENT ...

Page 15: ...chnologies Cartel Business Estate Edinburgh Way Harlow Essex CM20 2DU Tel 44 1279 422110 Fax 44 1279 423355 GERMANY Alpha Technologies Hansastrasse 8 D 91126 Schwabach Tel 49 9122 997303 Fax 49 9122 997321 MIDDLE EAST Alphatec P O Box 6468 3307 Limassol Cyprus Tel 357 5 375675 Fax 357 5 359595 AUSTRALIA Alpha Technologies 8 Anella Ave Unit 6 Castle Hill NSW 2154 Tel 612 894 7866 Fax 612 894 0234 h...

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