Alpha Technologies Tri Power X33 HIMOD HP, User Manual

Page 1: ...cht vor Änderungen an den hier enthaltenen Produkten und Informa tionen vorzunehmen ohne Vorankündigung Copyright 2020 Alpha und Outback Energy GmbH Alle Rechte vorbehalten Kontakt T 49 9122 79889 0 F 49 9122 79889 21 M service alphatechnologies de Offices Eastern Europe Middle East Belgium France Spain Africa Tri Power X33 HIMOD HP USER MANUAL ...

Page 2: ...HIMOD_HP_MANUAL_vers0116_E ...

Page 3: ...ironmental management system developed by the company according to the current legislation No harmful material such as CFC HCFC or asbestos can be found in this product The packaging is made of RECYCLABLE MATERIAL Please dispose of the individual elements according to the current legislation in force in the country where the product is to be employed Please refer to the following table for identif...

Page 4: ...BATTERY CABINET 16 MODULAR UPS POWERPLUS CABINET 17 CABINET INSTALLATION 19 MODULES AND UNITS INSTALLATION 19 POWER MODULE PM 19 INTERFACE PANEL 20 INSERTION EXTRACTION PROCEDURE 21 BYPASS MODULE BM 22 INTERFACE PANEL 24 INSERTION EXTRACTION PROCEDURE 24 MONITORING UNIT MU 27 INTERFACE PANEL 27 INSERTION EXTRACTION PROCEDURE 28 POWER SUPPLY UNIT PSU 29 INTERFACE PANEL 29 INSERTION EXTRACTION PROCE...

Page 5: ...S 45 ACCESS TO THE COMMAND PANEL 45 SYSTEM OFF ON COMMAND 45 BATTERY TEST COMMAND 47 MODULE OFF ON COMMAND 47 DATA EXPORT COMMANDS 48 MAIN SETUP PAGE 49 LANGUAGE CONFIGURATION 50 SYSTEM CLOCK SETTING 50 CLOCK SYNCHRONIZATION SETTINGS 50 SCHEDULED OPERATION SETUP 51 BATTERY TEST SCHEDULING 51 E MAIL CONFIGURATION 52 E MAIL ADDRESS CONFIGURATION 52 CONFIGURATION OF THE DETAILS OF THE E MAIL MESSAGE ...

Page 6: ...EFFICIENCY High system efficiency whilst operating in on line double conversion mode ULTIMATE SCALABILITY with 42KVA unity power factor PF power modules ensures the highest power density with ultimate scalability UTMOST AVAILABILITY designed in mind to have a redundant power module in each power rack to give complete confidence in the resilience and the availability of the UPS system EASY CONTROL ...

Page 7: ...HIMOD_HP_MANUAL_vers0116_E 7 GENERAL VIEWS Front view Back view Frame Handle with lock Door Back Panel ...

Page 8: ...HIMOD_HP_MANUAL_vers0116_E 8 Top view Bottom view Top cable entry Fastening stands Bottom cable entry Handling wheels ...

Page 9: ..._HP_MANUAL_vers0116_E 9 MODULAR UPS POWER CABINET Front view open door Back view without back panel Power Module PM Connectivity Panel CP Bypass Module BM Auxiliary Signal Board ASB Manual Bypass Relay Slot ...

Page 10: ...HIMOD_HP_MANUAL_vers0116_E 10 MODULAR BATTERY CABINET Front view open door Battery Unit Power Supply Unit PSU Battery Switch SWBATT Monitoring Unit MU ...

Page 11: ... MODULAR POWERPLUS CABINET Front view open door Back view without back panel Power Module PM Battery Unit Bypass Module BM Connectivity Panel CP Manual Bypass switch SWMB Auxiliary Signal Board ASB Battery Switch SWBATT Relay Slot ...

Page 12: ...on Unit MCU Monitoring Unit MU Power Supply Unit PSU Communication Slots for housing the expansion cards A network connection port is located on one side of the display to enable the remote operation of the system The connection ports SA ports reserved to the assistance are located on the other side of the display Do not connect to the SAs if no specifically instructed ...

Page 13: ...ble conversion mode This mode provides maximum protection for the load in fact the energy coming from the network AC after it is converted is clean and stable in the output The load voltage supply is a perfect sinewave with frequency and voltage independent of the incoming mains supply VFI technology And more in this operation mode the batteries are constantly kept in charged state BATTERY MODE Wh...

Page 14: ...he Modules and Units chapter is present and switched on 2 Open the SWMB disconnection switch by rotating the knob anti clockwise 3 The Bypass Module activates and then the whole HIMOD HP UPS Cabinet is switched on HIMOD HP POWER CABINET The HIMOD HP Power Cabinet may contain up to 7 Power Modules PM and one Bypass Module BM PMs are UPSs connected in parallel in order to increase reliability in the...

Page 15: ...HIMOD_HP_MANUAL_vers0116_E 15 A wring diagram of the HIMOD HP Power Cabinet is provided below ...

Page 16: ...to disconnect the BUs from the connection line to the HIMOD HP Power Cabinet The cabinet features also an opto isolated input which allows the remote opening of the SWBATT CAUTION each shelf of the HIMOD HP Battery Cabinet can be filled with the 4 BUs based on the autonomy requirements of the system up to a maximum of 9 shelves The minimum number of the complete battery shelves must follow the rul...

Page 17: ...er Modules and Units In order to further increase the power of the system multiple HIMOD HP PowerPlus Cabinets can be connected in parallel up to 4 The maximum configuration will be therefore 12 PMs connected in parallel of which at least 4 are redundant CAUTION the HIMOD HP PowerPlus System can use internal batteries external batteries or both The system must share all internal and external batte...

Page 18: ...HIMOD_HP_MANUAL_vers0116_E 18 A wring diagram of the HIMOD HP PowerPlus Cabinet is provided below ...

Page 19: ...sists of hot swap modules and units which allow a quick maintenance and expandability of the system The hot swap parts are Power Module PM Bypass Module BM Monitoring Unit MU Power Supply Unit PSU Main Communication Unit MCU Battery Unit BU POWER MODULE PM The Power Module PM is a double conversion three phase UPS module The wiring diagram of the PM which shows its individual components is provide...

Page 20: ...tening the PM to the cabinet using the specific screws Switch Lock rotating switch and mechanical lock of the PM to the cabinet INTERFACE PANEL PORT S PORT M Communication ports reserved to the assistance Normal Operation green colour Battery Working yellow colour Bypass Working green colour Alarm red colour ...

Page 21: ...quence INSERTION 1 Note the PM must be inserted in the slot of a previously removed one or in case of first installation in the first free dedicated slot of the cabinet starting from the base If present remove the protection cover and store it together with the fastening screws 2 Check that the Switch Lock is in open position see picture on the right 3 Carefully insert the PM in the cabinet requir...

Page 22: ...Carefully extract the PM from its housing This operation requires two persons 6 Caution when the PM is not inserted uncovered parts with dangerous voltage are present on the corresponding backplane Therefore in the case where a new PM is not immediately inserted install the supplied protection cover using the dedicated screws BYPASS MODULE BM HIMOD HP Power Cabinet HIMOD HP PowerPlus Cabinet The B...

Page 23: ...l cut off device In the event it cuts in the load is in any case powered by the PM also during the battery operation HIMOD HP Power Cabinet HIMOD HP PowerPlus Cabinet Handles for inserting and extracting the cabinet Interface panel Holes for fastening the BM to the cabinet using the specific screws Switch Lock rotating switch and mechanical lock of the BM to the cabinet ...

Page 24: ...ght must be handled by at least two people The BM is preinstalled by the manufacturer extract it only in case of maintenance or replacement Strictly comply with the instructions below following the listed sequence EXTRACTION CAUTION Before performing the operations below ensure that the shutting of the BM does not lead to the loss of the load 1 Switch off the BM using the display 2 Turn the Switch...

Page 25: ... when the BM is not inserted uncovered parts with dangerous voltage are present on the corresponding backplane Therefore in the case where a new BM is not immediately inserted install the supplied protection cover using the dedicated screws ...

Page 26: ...ture on the right 3 Carefully insert the BM in the cabinet requires two persons and fasten it using the supplied screws as shown in the picture 4 Turn the Switch Lock 90 degrees clockwise to the close position see picture on the right During the first start up the red alarm LED will blink for 10 s after which if the startup was successful the green normal operation LED will switch on ...

Page 27: ... MU further than monitoring the Power Supply Unit and the internal temperature values supervises the status of each Battery Unit At the first installation of a single Cabinet through specific set ups made on the MU the address and the type of cabinet are notified to the MU ref to Configuration chapter Fastening knobs Interface panel INTERFACE PANEL PORT S Communication port reserved to the assista...

Page 28: ... voltage are present on the corresponding backplane The MU is preinstalled by the manufacturer Remove the MU only in case of maintenance or replacement Strictly comply with the instructions below following the listed sequence EXTRACTION Unscrew the two side fastening knobs Using the knobs carefully pull and remove the MU INSERTION Carefully insert the MU in the dedicated slot Fasten the MU by tigh...

Page 29: ... INTERFACE PANEL Power good green colour Load on green colour INSERTION EXTRACTION PROCEDURE The following operations can be performed only by skilled and specifically trained assistance staff When the PSU is not inserted uncovered parts with dangerous voltage are present on the corresponding backplane The PSU is preinstalled by the manufacturer Remove the PSU only in case of maintenance or replac...

Page 30: ...skilled and specifically trained assistance staff When the MCU is not inserted uncovered parts with dangerous voltage are present on the corresponding backplane The MCU is preinstalled by the manufacturer Remove the MCU only in case of maintenance or replacement Strictly comply with the instructions below following the listed sequence EXTRACTION Undo the two side screws Using the dedicated handles...

Page 31: ...e instructions below following the listed sequence INSERTION PRIOR TO INSERTION OF A BU OPEN THE SWBATT BATTERY DISCONNECTION SWITCH OF THE BATTERY CABINET INSERT ONLY BUs WITH CHARGED BATTERIES NOTE the BU must be inserted in the place of a previously removed one or in case of first installation in the first free dedicated slot of the Battery Cabinet starting from the base 1 If present remove the...

Page 32: ...present on the corresponding backplane Therefore in the case where a new BU is not immediately inserted install the supplied protection cover using the dedicated screws BATTERY MAINTENANCE CAUTION DANGEROUS VOLTAGE INSIDE Never open the BU for any reason if any anomaly is noted contact the assistance service Batteries in order to maintain a high efficiency and durability must be regularly charged ...

Page 33: ...vels and the network services e mail sending anomaly reporting etc The first Home page shows schematically the general operation status of the system It is possible to interact with the system and see its different parameters through the icons STATUS BAR The status bar on top shows the title of the current page and the rated power of the system any redundancy included The system date and hour are ...

Page 34: ...us In general the colour and the shape of the icons provides an instant information on the status Grey colour communication lost Com Lost Light blue colour normal status Blue colour static bypass operation Orange colour anomaly Red colour alarm Display of the progress for example during the initial start up The Homepage graphically represents the system status and the energy flows The colour codin...

Page 35: ...dd a number of additional PM redundant PM rather than just fit those strictly necessary to supply the load All PM including the redundant units operate together sharing the load Thanks to this reliable feature we warmly recommend to set one or more redundant PM according with the power needed and the installation type With a power cabinet full equipped seven PM at least one unit should be set as r...

Page 36: ...lay reserved for displaying the main electric values related to the input of the system Area of the display reserved for displaying the main electric values related to the battery Area of the display reserved for displaying the main electric values related to the bypass line Area of the display reserved for displaying the main electric values related to the output of the system NAVIGATION HOME Key...

Page 37: ...ers0116_E 37 Menu expansion reduction Tab keys the menu reduces automatically after a few seconds The menu may change basing on the pre set access level Expansion reduction keys of the mains and battery detail sections ...

Page 38: ...ected from the screen SWIPE LEFT RIGHT Movement on the sliding graphical elements for the status switch from O to I SWIPE RIGHT LEFT Movement on the sliding graphical elements for the status switch from I to O SYSTEM HOMEPAGE The specific pages which display the status and the main electric values of the system can be accessed through the icons ...

Page 39: ...ion on the status of the battery cabinets allow to display detailed information on each single battery cabinet CABINET PAGE The Cabinet page displays the status of all the modules and of the main electric values of the cabinet By operating the left Tab menu it is possible to display the electric values of the cabinet related to the input the batteries the bypass line and the output The detailed pa...

Page 40: ...0 POWER MODULE PAGE It allows the display of the main electric values of the selected module By operating the left Tab menu it is possible to display the input battery bypass line and output electric values measured in the module ...

Page 41: ... UNIT PAGE The Switches Status or the Sensor Status can be viewed in this page SWBYP Bypass Switch external SWIN Input Switch external SWBATT Battery Switch external SWOUT Output Switch external SWMB Manual Bypass Switch external and internal ...

Page 42: ...s page The bypass voltages and currents are displayed in the output values page Under inverter mode operation bypass currents are always nil while the voltages on the bypass output are visible in any case On the other hand during the normal bypass operation and in presence of a load the bypass currents are other than zero ...

Page 43: ..._HP_MANUAL_vers0116_E 43 GLOBAL SYSTEM INFORMATION The following information can be displayed Firmware version and network configuration Sys Firmware version of the modules FW Serial Number of the modules SN ...

Page 44: ...wn menu in the Home page and touch the access level selection icon The User level allows only basic monitoring and display actions The Power User level allows commands on off bypass switch or battery test and part of the settings The Expert level is reserved to the authorized service personnel NOTES 1 Access as Expert user to configure the system 2 The drop down menu in the Home page may change ba...

Page 45: ...le It is also possible to perform a Battery test and transfer the power cabinet to static bypass icon operation the latter two actions are available only at system level Operate the sliding switch to execute a command The progress bar shows the progress of the start up shut down sequence SYSTEM OFF ON COMMAND Operate the sliding switch from O to I to switch on the system A confirmation of the acti...

Page 46: ...MOD_HP_MANUAL_vers0116_E 46 If one or more PMs are not ready a warning message will be shown Progress bar during a system start up sequence Operate the sliding switch from I to O to switch off the system ...

Page 47: ...switch from O to I to execute the battery test The progress bar shows the progress of the battery test MODULE OFF ON COMMAND Select the Power Module on which you want to operate Operate the sliding switch from O to I or from I to O to switch on off the single Power Module ...

Page 48: ...s to be analyzed from service department Insert a USB memory key in the USB port on the side of the Main Communication Unit Touch the Export service files to USB icon to download files Please note that the operation could take several minutes Wait until the download is complete before removing the USB memory key ...

Page 49: ...ccess level is required for accessing the Main Setup Language configuration Date hour Country settings system clock synchronization with a benchmark Planned operation scheduling E mail service configuration Network settings General system settings system name etc ...

Page 50: ...enus SYSTEM CLOCK SETTING These pages allows the user to configure the date the hour and the time zone of the system CLOCK SYNCHRONIZATION SETTINGS It s possible the system regularly synchronize the system clock with the clock of a server Specify the name of the NTP server and the update frequency ...

Page 51: ...HIMOD_HP_MANUAL_vers0116_E 51 SCHEDULED OPERATION SETUP BATTERY TEST SCHEDULING This page allows to configure the scheduling of when automatic battery tests are to be performed ...

Page 52: ...and type the data using the touch keyboard The Tab menu on the left allows to move in the pages dedicated to the configuration of the e mail services E MAIL ADDRESS CONFIGURATION This page allows to manage a list of e mail addresses to which a message related to the type of alarm will be sent CONFIGURATION OF THE DETAILS OF THE E MAIL MESSAGE This page allows to configure a standard text which wil...

Page 53: ..._E 53 NETWORK SETTINGS These pages allows to set the network connection Hostname Is the system identification name Tcp Ip protocol Allows to select the protocol settings UDP HTTP Allows to set a password for the related ports ...

Page 54: ... set in the specific text boxes the system name its location and the contact person PASSWORD SETTING AND CHANGE Touch the user icon matching the access level for which it is intended to set or change the password and type change the password It will be required to type the password twice ...

Page 55: ...HIMOD_HP_MANUAL_vers0116_E 55 DISPLAY SETTINGS This page allows to define the inactivity period after which the Home page is displayed activate the buzzer ...

Page 56: ...ge stability 0 5 Dynamic stability EN62040 3 class performance 1 distorting load Overload 125 for 10 minutes 150 for 1 minute OVERALL SPECIFICATION Power Module nominal power kW 42 Output power factor 1 Cabinet type Power Cabinet PowerPlus Battery Cabinet Nominal Power kW 294 126 N A Parallelable up to 4 4 10 Cabinet layout description 7 x PM3 3 x PM3 5 x Battery Shelves 20 x BU4 9 x Battery Shelv...

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Page 58: ... to make changes to the products and information contained in this document without notice Copyright 2020 Alpha and Outback Energy GmbH All Rights reserved Contact P 49 9122 79889 0 F 49 9122 79889 21 M sales alphatechnologies de Offices Eastern Europe Middle East Belgium France Spain Africa Service Contact Your direct line to us ...