Alpha ARES Pro 150, Installation And Servicing Instructions

Page 1: ...igh water content condensing boilers Installation and Servicing Instructions Leave these instructions with the Building Manager ARES Pro 150 ARES Pro 230 ARES Pro 300 ARES Pro 348 ARES Pro 400 ARES Pro 500 ARES Pro 600 ...

Page 2: ......

Page 3: ...resents the prohibition of disposing of the product as mixed municipal waste 1 General information 4 1 1 General warnings 4 1 2 Symbols used in the manual 5 1 3 Compliant use of the appliance 5 1 4 Information for the system manager 5 1 5 Safety warnings 6 1 6 Technical data plate 7 1 7 Water treatment 8 1 8 Boiler frost protection 8 2 Technical features and dimensions 9 2 1 Internal view with ind...

Page 4: ... an authorised company that has been authorised in accordance with the law Any repairs to the products must be carried out by an authorised company only using original spare parts only Failure to observe the above can jeopardise the safety of the appliance and will void the warranty The guarantee the efficiency of the appliance and its correct operation it is essential for authorised company to ca...

Page 5: ...e of aeration vents and the flue exhaust system highlighting how essential they are and how it is strictly forbidden to change them Inform the user on how to control the water pressure in the system as well as the operations required to restore it Inform the user on how to correctly regulate the temperature control units thermostats and radiators in order to save energy Remember that in compliance...

Page 6: ...e constructive elements that affect the operational safety of the appliance ATTENTION To tighten or loosen the screw attached fittings use suitable wrenches only Improper use and or unsuitable tools can cause damage for ex water and gas leaks ATTENTION Instructions for appliances running on propane gas Make sure that the gas tank has been deaerated prior to installing the appliance For a thorough ...

Page 7: ...duct Identification Number 7 Types of approved flue exhaust configurations 8 NOx NOx class A Characteristics of the heating circuit 9 Pn Useful heat output 10 Pcond Useful output in condensation 11 Qn Maximum heat input 12 Adjusted Qn Adjusted for useful heat input 13 PMS Max central heating operating pressure 14 T max Max central heating temperature A Characteristics of the DHW circuit 15 Qnw Nom...

Page 8: ...OILER FROST PROTECTION Activated by default This protection only cuts in when the electric and gas supply are present If the electric or gas supply are disconnected and 11 SM detects a temperature of between 2 and 5 C when the supply is restored the appliance responds as indicated in the table below in pos 2 Antifreeze products with an inhibitor for central heating systems specific for multimetal ...

Page 9: ...tch 27 E RIL Detection electrode 28 E ACC Ignition electrode 32 Flue inspection point 33 Control panel 53 PGmin PGmax Gas pressure switch min ARES PRO 150 min ARES PRO 230 300 min max ARES PRO 348 600 54 Glass inspection hole 55 Door insulation 56 Stainlesssteelverticalsmokepipewithaluminiuminternal 57 Technical water tank 58 SL Level sensor 59 Condensate collection pan 60 Combustion chamber 61 Mi...

Page 10: ...4 141 846 120 43 277 277 554 1917 65 6 1557 356 800 604 5 1697 1768 300 1181 1036 144 910 100 200 297 297 594 1946 65 6 1618 353 825 600 5 1741 1796 348 1276 1152 124 996 100 200 338 338 676 2130 65 6 1712 390 853 664 1794 1974 400 1276 1152 124 996 100 200 338 338 676 2130 65 6 1712 390 853 664 1794 1974 500 1276 1152 124 996 100 200 338 338 676 2130 65 6 1712 390 853 664 1794 1974 600 1398 1256 ...

Page 11: ...VIEW Example of corridor width Lc required to handle the boiler ARES PRO 150 L Boiler width P Boiler depth Lc Corridor Width Lp Door Width 666 Lc 900 x 944 698 mm ARES PRO BOILER DIMENSIONS WITHOUT CASING mm P L H 150 917 655 1785 230 1027 795 1895 300 1134 845 1910 348 1258 965 2075 400 1258 965 2075 500 1258 965 2075 600 1313 1065 2186 ...

Page 12: ...models ARES PRO 348 ARES PRO 400 ARES PRO 500 ARES PRO 600 Optional for models ARES PRO 150 ARES PRO 230 ARES PRO 300 ARES PRO 150 ARES PRO 230 ARES PRO 300 To remove the cover release the 2 springs refer to the part shown below 2 2 2 VIEW TO ACCESSIBILITY INSIDE ...

Page 13: ...d by the installer or designer based on the data for the boiler and system 2 3 DIAGRAM OF WATER SIDE HEAD LOSSES Head losses m H20 Flow rate m3 h ARES PRO 150 230 300 348 400 500 600 Maximum flow rate in l h t 15K 7 818 11 999 15 740 19 575 21 386 25 338 30 978 Nominal requested flow rate in l h t 20K 5 863 9 000 11 805 14 681 16 039 19 004 23 234 The pump is not an integral part of the boiler It ...

Page 14: ...tion efficiency at a reduced load 98 38 98 32 98 40 98 34 98 31 98 43 98 42 Losses from operating burner casing Qmin 5 46 1 82 0 60 0 93 0 76 1 83 3 60 Losses from operating burner casing Qn 0 4 0 1 0 1 0 1 0 1 0 03 0 04 Flue temperature at net of Tf Ta min C 32 3 33 6 32 33 2 33 7 31 3 31 5 Flue temperature at net of Tf Ta max C 44 2 42 7 36 7 35 6 35 4 35 5 34 3 Maximum permitted temperature C 1...

Page 15: ...30 nominal heat output in low temperature mode Tr 30 C η1 97 0 96 6 98 1 97 7 98 0 98 2 96 0 Boiler with power range adjustment YES NO NO NO NO NO NO NO NO Auxiliary electricity consumption At full load elmax kW 0 190 0 195 0 210 0 270 0 425 0 555 0 590 At partial load elmin kW 0 042 0 040 0 032 0 036 0 051 0 053 0 088 In standby mode PSB kW 0 005 0 005 0 005 0 005 0 005 0 004 0 007 Other items He...

Page 16: ... The boiler must be connected to a heating system compatibly with its specifications and power 3 2 REGULATIONS FOR INSTALLATION Installation must be carried out by a professionally authorised company who is in charge of enforcing observance of all local and or national laws published in the Official Gazette as well as all applicable technical regulations 3 3 PREVENTATIVE CHECKS AND ADAPTATION OF T...

Page 17: ...d In addition to the system the packaging contains The Documentation Envelope including Installer and maintenance engineer instructions handbook HSCP control unit user handbook BCM Instructions handbook SHC book Warranty Inspection certificate Gas conversion label Besides the device the package also contains a box of accessories comprising 5 bends one T plastic cap for condensate drain External pr...

Page 18: ...t recent standards and legislation regarding heating control units heating system installation and hot water production ventilation flues suitable for condensation boiler combustion product exhaust and any other applicable regulation Follow the safety guidelines below when choosing the device s instal lation area Place the device in an area protected against freezing Do not install the device in c...

Page 19: ...ication Separate ducts for combustion air intake and evacuation of combus tion products Commercial accessories B23P ATTENTION For this type of connection the room follows the same installation regulations for boilers with natural draught Connection to a combustion product evacuation pipe outside the room the combustion air is taken directly from the room where the device is installed HEAD AVAILABL...

Page 20: ...rer will not be held liable in the case of failure to observe this precaution where any work on the safety valve may cause damage to people animals and property Important Do not mix the heating water with antifreeze or an ti corrosion substances at incorrect concentrations This may damage the gaskets and cause noise to develop during operation Alpha Heating Innovation will not be held liable in ca...

Page 21: ...rate of the system Condensate drain During the combustion process the boiler generates condensate that flows into the drain trap through pipe A The condensate that forms inside the boiler must flow into a suitable drain from pipe B Danger Before commissioning the appliance make sure the drain trap has been assembled cor rectly H see the drawing dimensions below fill the drain trap and check correc...

Page 22: ...the appliance may not be used by children or unskilled individuals Danger Before setting up the connections or any operation on the electrical parts always cut off the electrical supply and make sure it cannot be acciden tally re connected Remove the indicated screws in order to access the panel Note The image shown in the following page refers to ARES PRO 150 For all other models the HSCP heat ad...

Page 23: ... 4 A3 A1 1 2 3 4 5 6 ROD1 ROD F1 A4 38 Select Heating services Select Escape 00330914 ATTENZIONE ATTENTION ACHTUNG ATENCIÓN ATTENTIE UPOZORNÌNÍ 230 V 00330914 ATTENZIONE ATTENTION ACHTUNG ATENCIÓN ATTENTIE UPOZORNÌNÍ 230 V Select Heating services Select Escape Instructionsfortheinstaller KEY N Description 33 Heat adjuster HSCP 38 BMM Burner management board 39 M1 230 V power supply clamps 43 BCM B...

Page 24: ...s necessary to install a bipolar switch on the electrical supply to the boiler with a max distance between the contacts of 3 mm easy to access so that maintenance operations can be carried out quickly and safely ATTENTION The power supply cables must be sized according to the power of the boiler thus the absorbed current as per regulations Refer to Chap 4 5 regarding the amperometric flow rates in...

Page 25: ...al probe connection FL Flow switch connection Remove the jumper and connect the cables as indicated between Y2 11 and terminal board M2 Set up on the terminal board BCM Y2 6 7 Remove the jumper and connect the cables as indicated be tween Y2 10 and terminal board M2 ...

Page 26: ...he code 803 Srv see BCM parameters changes from 19 to 27 If other services storage tanks mixed zones solar etc are requested it is necessary to purchase SHC multifunction modules to connect to the local bus for total temperature control management via HSCP The BCM relay contacts support pumps with max absorption of 4 A Optional P Coll Pump Manifold Primary ring P CH Heating circuit pump central he...

Page 27: ...the gas supply valve is open there are no gas leaks the external main switch is engaged the system safety valve on the boiler responds to operation and is connected to the sewer drain the condensate drain trap is filled with water there are no water leaks the conditions for aeration and minimum distances to carry out any maintenance operations are fulfilled Switching the boiler on and off To turn ...

Page 28: ...enerator control of the HSCP installation and maintenance manual 3 11 2 POSITIONING THE PROBES In order to determine the combustion efficiency the following meas urements must be taken measure the combustion air temperature measure the flue gas temperature and content of CO2 withdrawn from the hole 2 Take the specific measurements with the generator at full speed ATTENTION Remove cap 2 insert the ...

Page 29: ...ximum power Start the boiler in calibration mode at MAXIMUM POWER Once the burner is on check that the CO2 value at MAXIMUM power corresponds with what is indicated in the NOZZLES PRES SURES table If necessary correct the value by turning adjusting screw S CLOCK WISE to decrease it and ANTICLOCKWISE to increase it 2 Adjustment at minimum power Start the boiler in calibration mode at MINIMUM POWER ...

Page 30: ... MAXIMUM power corresponds with what is indicated in the NOZZLES PRESSURES table if it does not correspond correct it by turning screw S CLOCKWISE to increase it or ANTICLOCKWISE to decrease it 2 Adjustment at minimum power Start the boiler in calibration mode at MINIMUM POWER Once the burner is on check that the CO2 value at MINIMUM power corresponds with what is indicated in the NOZZLES PRES SUR...

Page 31: ...r checking the CO2 minimum and maximum flow rate values and made any necessary adjustments points 1 2 disable the timed calibration function by disconnecting power from the main switch close the flue gas inspection outlet of the intake and exhaust terminal check there are no gas leaks For smooth operation calibrate the CO2 values taking care to observe the values in the table If the measured flow ...

Page 32: ...ARES PRO 300 Type of Gas Press Supp Ø Nozzles Opening VG Flue adjusting device Fan speed CO2 levels Ignition power mbar mm mm min max FL FU FH FU min max IG Nat gas G20 20 15 9 0 32 83 9 1 9 1 45 Propane G31 37 15 3 0 32 81 10 5 10 5 45 ARES PRO 348 Type of Gas Press Supp Ø Nozzles Opening VG Flue adjusting device Fan speed CO2 levels Ignition power mbar mm mm min max FL FU FH FU min max IG Nat ga...

Page 33: ...mm mm min max FL FU FH FU min max IG Nat gas G20 20 18 18 3 32 88 9 1 9 1 35 Propane G31 37 18 6 3 33 83 10 8 10 8 35 ARES PRO 600 Type of Gas Press Supp Ø Nozzles Opening VG Flue adjusting device Fan speed CO2 levels Ignition power mbar mm mm min max FL FU FH FU min max IG Nat gas G20 20 20 21 29 88 9 1 9 1 35 Propane G31 37 18 6 3 30 92 10 7 10 7 35 ...

Page 34: ... exclusive use of original spare parts are of primary importance for smooth operation and to guarantee long boiler life Annual maintenance of the appliance is compulsory in accordance with Legislation in force Failure to carry out Inspections and Maintenance can cause material and personal damage 4 1 INSTRUCTIONS FOR INSPECTION AND MAINTENANCE Only original Alpha Heating Innovation spare parts mus...

Page 35: ...til it intervenes at 102 C and check that it intervenes at 102 Condensate drain trap 27 Was the drain trap deposited at the bottom Clean the drain trap with water Heat exchanger body IfSLmakestheboilersafeincaseofanincrease in the level of condensate If PF makes the boiler safe in case of a clogged flue exhaust Check remove any deposits from the com bustion chamber using a vacuum cleaner Then wash...

Page 36: ...ance D Provisionally secure the flanged curve 5 to the cover do not tighten the nuts 4 fully F Centre the burner between the electrodes same distances approx 8 9mm E Now complete securing the flange to the burner Scalding hazard ...

Page 37: ... for appliances running on propane gas Make sure that the gas tank has been deaerated prior to installing the appliance For a thorough deaeration of the tank contact the liquid gas supplier and in any case authorised staff in accordance with the law Ignition problems can arise if the tank is not thor oughly deaerated In this case contact the liquid gas tank supplier GAS TRANSFORMATION Adjust the M...

Page 38: ...Reg Int 0 50 9 9 25 25 25 25 25 489 Fpl Fan PWM min 5 15 8 337 Fr Modulation gradient 1 0 100 0 1 5 526 FU Fan Speed Max Hz 50 120 99 94 86 82 83 81 67 64 76 69 88 83 88 92 319 FH Maximum Modulation 1 0 100 0 100 346 FL Minimum Modulation 1 0 100 0 31 31 32 32 32 32 34 34 32 36 32 33 29 30 314 Sb Standby Modulation 0 100 0 620 IP Postpurge Fan 0 100 65 617 IGL Ignition Mod Min 0 100 30 30 30 30 30...

Page 39: ... dH DHW Maximum Setpoint 50 0 65 0 65 0 360 dt Storage tank adjustment 0 15 0 656 drT DHW Temp Request Differential K 20 20 4 657 drH DHW Request Temp Hysteresis K 1 20 8 310 DpT DHW Pump Postcirc sec 5 600 60 660 dbT DHW Temp Boiler Maximum C 50 0 85 0 75 0 48 ChSet CH 1 Setpoint C 20 0 85 0 85 0 64 ChPO1 CH 1 Parallel Supply 0 1 0 346 FL Minimum Modulation 0 100 0 25 0 600 mB Burners Min Inserte...

Page 40: ...nce 4 4 WIRING DIAGRAM FOR PRACTICAL CONNECTION Key A1 A9 Services connectors E ACC 1 2 Ignition electrode 1 2 E RIL Detection electrode HSCP Temperature control M1 Boiler supply terminal board SR Central heating temperature sensor M2 Safety Terminal Board PF Flue pressure switch PF min Minimum flue pressure switch PG min Minimum gas pressure switch PG max Maximum gas pressure switch SL Condensate...

Page 41: ...H OR OR BR WH BR WH BR WH A5 2 1 3 2 1 A7 4 5 6 A8 3 2 7 6 3 2 1 A7 4 5 6 A5 2 1 A6 2 1 R R BL BR Y G E ACC 1 T ACC 1 N L 2 1 GND E ACC 2 R R A8 3 2 1 4 7 6 5 8 BL Y G BR L1 N 1 3 BL Y G BR 3 2 1 4 7 6 5 8 A8 ARES PRO 150 ARES PRO 230 300 ARES PRO 600 400 500 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 Y1 0 1 2 3 7 8 9 Sw1 OD F1 A4 VG VG BK V WH TA SE C 2 1 2 3 4 5 6 7 8 9 10 11 12 A4 WH BK WH BR S...

Page 42: ...ections and maintenance ATTENTION Function reserved exclusively to Authorised Service Centres ATTENTION This function is explained in chapter 9 Error codes of the HSCP installation and mainte nance manual When the boiler detects a fault the alarm symbol is displayed on the screen together with the relative error code and description It is possible to reset the boiler by pressing key A 4 5 ERROR CO...

Page 43: ...43 Inspections and maintenance ...

Page 44: ...d so on The declared data refers to new products that are correctly installed and used in accordance with applicable regulations Note Correct periodic maintenance is highly recommended www Alpha Innovation co uk For Technical help or for Service call the Alpha Helpline or use the following e mail info alpha innovation co uk Alpha helpline 0 344 871 8764 Alpha Therm Limited Nepicar house London Roa...