Alpine Blueridge BG801UHE, Installation Instructions Manual

Page 1: ...th Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Installation and service must be performed by a licensed professional in...

Page 2: ...5 mm air filter 2 Single side return air with optional RAB Return Air Base 3 Bottom return air 4 Return air from both sides 5 Bottom and one side return air 2 Flue outlet may be horizontal but furnace...

Page 3: ...vestibule area In order to ensure proper unit operation combustion and ventilation air supply must be provided according to the current National Fuel Gas Code Vent installations must be consistent wi...

Page 4: ...control the furnace The use of fixed jumpers that will provide continuous heating is prohibited d The input rate and temperature rise must be set per the furnace rating plate e Supply and Return air...

Page 5: ...Gas Code ANSI Z223 1 This reprinted material is not the complete and official position of the ANSI on the referenced subject which is represented only by the standard in its entirety All gas fired ap...

Page 6: ...space Each opening must be at least 100 square inches 64516 mm2 One opening shall be within 12 inches 305 mm of the top of the enclosure and one opening within 12 inches 305 mm of the bottom See Figu...

Page 7: ...he furnace on its front or its back Do not connect the return air ducts to the back of the furnace Doing so will adversely affect the operation of the safety control devices which could result in pers...

Page 8: ...urnace is equipped with a removable bottom panel to facilitate installation Markings are provided on both sides of the furnace cabinet for installations that require side return air Cut the furnace ca...

Page 9: ...erall Maximum 584 23 3 4 19 1 22 7 16 570 Overall Maximum SIDE RETURN AIR OPENINGS Either Side 5 5 8 143 1 Minimum 11 279 2 Maximum 14 356 683 26 7 8 7 1 4 184 FURNACE FRONT AIR FLOW IF BASE IS USED W...

Page 10: ...l injury and or property damage could result WARNING The inner blower panel must be securely in place when the blower and burners are operating Gas fumes which could contain carbon monoxide can be dra...

Page 11: ...h the flue transition pointed down in the 6 o clock position The combustion air inducer may be rotated clockwise or counterclockwise by 90 to allow for top or side vent discharge in all applications W...

Page 12: ...h inducer motor Disconnect pressure switch hose from barbed fitting on the pressure switch assembly Remove pressure switch assembly 1 screw and cut wire tie to free pressure switch wires Reinstall pre...

Page 13: ...sphyxiation hazard The exhaust vent for this furnace must be securely connected to the furnace flue transition at all times WARNING Figure 22 Vent Connection Use self drilling sheet metal screws or a...

Page 14: ...s A type B1 vent or masonry chimney liner shall terminate above the roof surface with a listed cap or a listed roof assembly according to the terms of their respective listings and the vent manufactur...

Page 15: ...1 2 feet 46 m for each inch 25 mm of common vent diameter 10 The vent pipe should be as short as possible with the least number of elbows and angles required to complete the job Route the vent connect...

Page 16: ...15 136 20 226 22 339 5 22 65 30 130 39 219 49 330 10 29 59 40 121 51 206 64 315 15 35 53 48 112 61 195 76 301 20 0 0 97 0 202 0 349 0 540 2 10 75 14 149 18 250 20 377 5 21 71 29 143 38 242 47 367 10...

Page 17: ...220 15 1 21 50 33 89 47 142 64 220 2 22 53 35 96 49 153 66 235 3 24 55 36 102 51 163 68 248 20 1 21 54 33 99 46 157 62 246 2 22 57 34 105 48 167 64 259 3 23 60 35 110 50 176 66 271 30 1 20 62 31 113 4...

Page 18: ...urn on the appliance that is being inspected Adjust the thermostat so that the appliance operates continuously 5 After the burners have operated for 5 minutes test for leaks of flue gases at the draft...

Page 19: ...111 85 2750 77 87 2200 62 30 1900 53 80 1680 47 57 1520 43 04 1400 39 64 1300 36 81 1220 34 55 1150 32 56 2 1 2 63 5 2 469 67 713 6300 178 39 4350 123 17 3520 99 67 3000 84 95 2650 75 04 2400 67 96 22...

Page 20: ...sources of ignition to check for gas leaks CAUTION The furnace must be isolated by closing its individual manual shut off valve and disconnecting from the gas supply system the during any pressure te...

Page 21: ...ergized in the heating mode when the combustion air inducer is operating Any humidifier rated up to one amp can be connected to this terminal with the neutral leg of the circuit being connected to one...

Page 22: ...507330 01B Page 22 of 33 Issue 1809 Figure 31 Wiring Diagram...

Page 23: ...depress and hold button longer than 5 seconds Table 8 Diagnostic Codes for 03 Control 03 Integrated Control LED Codes Red LED Flash Code2 Diagnostic Codes Status of Furnace LED Off No power to control...

Page 24: ...switch CAUTION Figure 32 Integrated Control Automatic Hot Surface Ignition System Terminal Designations 120 HUM Humidifier 120 VAC LINE Input 120 VAC XFMR Transformer 120 VAC CIRC Indoor Blower 120 V...

Page 25: ...per access panel 10 Turn on all electrical power to the unit 11 Set the thermostat to desired setting NOTE When unit is initially started steps 1 through 11 may need to be repeated to purge air from g...

Page 26: ...measurements have been taken Manifold Pressure Measurement 1 Remove the threaded plug from the outlet side of the gas valve and install a field provided barbed fitting Connect to a manometer to measur...

Page 27: ...s not adjustable The heat fan off delay amount of time that the blower operates after the heat demand has been satisfied may be adjusted by changing the jumper position across the five pins on the int...

Page 28: ...or insulate 5 Refer to blower speed selection chart on unit wiring diagram for desired heating or cooling speed See Blower performance data 6 Connect selected speed tap at integrated control speed te...

Page 29: ...30 920 190 865 180 625 135 0 70 1190 350 1000 235 855 205 790 190 540 140 0 80 1160 365 925 245 790 205 735 200 445 145 BG801UH090BE16 Performance Less Filter External Static Pressure in w c Air Volum...

Page 30: ...5 410 1255 325 1080 265 0 80 1905 785 1635 560 1380 425 1215 350 975 270 1965 785 1640 555 1400 425 1210 345 1025 275 BG801UH090CE20 Performance Less Filter External Static Pressure in w c Air Volume...

Page 31: ...y Replacement filters must be rated for high velocity airflow Table 1 lists recommended filter sizes Flue and Chimney 1 Check flue pipe chimney and all connections for tightness and to make sure there...

Page 32: ...installer or equivalent service agency or gas supplier Cabinet Parts Upper access panel Blower panel Top cap Control Panel Parts Transformer Integrated control Door interlock switch Circuit breaker Bl...

Page 33: ...height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than...