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6 | Appendix

BYK-Gardner GmbH

28

 wave-scan 3 ROBOTIC

301 200 141 E 2010

6.2 Delivery Notes

6.2.1 Product Highlights

• State-of-the-art chip technology with high speed computing power –

needed for calculation of scales using e.g. Fast Fourier Transformation

• New LAN interface - today´s industry standard

• New, flexible detachable mount - compatible to predecessor

• New smart-robotic: Interface software with integration ofprevious byk-

LINK functions and minimum migration effort

6.2.2 Product Features

• Automatic, non-contact measurement at the line

• Classical LW and SW, modern W

a

 … W

e

 and customer specific scales

• Structure spectrum to analyze appearance changes for optimization

• Dullness and DOI measurement independent of the paint system

• Software smart-process for data analysis and documentation

• For flat and curved surfaces (radius > 500 mm)

• Small and light weight sensor

6.2.3 Delivery Content

• Instrument (7410)

• Checking tile (4833)

• Power cable kit (torsion resistant, drag chain, oil resistant)

• Data cable kit (torsion resistant, drag chain, oil resistant)

• USB type C cable for instrument initialization

• Mounting kit (hex key, screws, technical drawing)

• Software 

smart-process

 (with licenses for 2 PCs)

• Software 

smart-robotic

 (communication software)

• Retraceable certificate

• Safety Instructions

• Carrying case

• 2-day training

Summary of Contents for BYK 7410

Page 1: ...Operating Instructions wave scan 3 ROBOTIC Measure what you see...

Page 2: ...BYK Gardner GmbH 301 200 141 E 2010 wave scan 3 ROBOTIC 2 Copyright 2020 BYK Gardner GmbH All rights reserved...

Page 3: ...4 1 Software Installation 19 4 2 Firmware Update 19 4 3 Device Configuration 20 4 3 1 Driver Installation 20 4 3 2 Device Connection 22 4 3 3 Device Test 23 4 4 Productive System 24 5 Checking 25 5 1...

Page 4: ...1 Introduction BYK Gardner GmbH 4 wave scan 3 ROBOTIC 301 200 141 E 2010...

Page 5: ...nual may have changed as a result of adapting the device to new information and improvements Copyright 2020 BYK Gardner GmbH All rights reserved No portion of the software documentation or other accom...

Page 6: ...d never look directly into the measurement aperture when the device is turned on If you use the unit and accessories properly there are no hazards to fear none of a mechanical nature and none caused b...

Page 7: ...l Data Defects and extraordinary loads If safe operation can no longer be presumed shut down the device and se cure it against unintended operation The device must be presumed unsafe to operate if vis...

Page 8: ...being bumped or jostled Do not hold the unit by the measurement aperture or allow any foreign objects to get into this opening Do not expose the unit to direct sunlight for extended periods of time Do...

Page 9: ...ws and a drawing for the robot mounting board The items listed below are contained in the transportation case Please con tact BYK Gardner if any item is missing or damaged See also Delivery Notes 28 1...

Page 10: ...1 2 3 Illustration 2 Mounting board with wave scan 3 ROBOTIC 1 Mounting board 2 Mounted instrument 3 Fixing bar The measuring instrument is fixed at the mounting board with three screws part of the de...

Page 11: ...t The protruding element on the side not used can be screwed off two small screws 2 3 Power Supply The instrument is supplied by an external AC DC power adapter which is not part of the delivery 1 2 I...

Page 12: ...is active high indicating activity 2 Lights in blue when the operating speed is 100 Mbps It is inactive when the operating speed is 10 Mbps or during line iso lation 3 Indicates the status of the meas...

Page 13: ...id instrument damage only use the cables which are part of the de livery for connecting the instruments 3 1 Application Example Following picture gives an example how the cables can be placed in a rob...

Page 14: ...e Color 8 pin M12 A 1 Vin White White 2 Vin Yellow Yellow 3 NC Green 4 NC Brown 5 NC 6 GND 7 GND Green 8 GND Brown M1 Shield Following power cables are in the delivery 1 2 3 Illustration 8 Power cable...

Page 15: ...20 m on flor oil resistant 301 200 145 301 200 144 10 m for track chain 301 200 143 8 m for robot torsion capable Binder 0952400004 coupler option Illustration 9 301 200 142 Power cable complete for 7...

Page 16: ...pin M12 D 8 pin RJ 45 1 TX Yellow Pin 1 Pin 1 2 RX Orange Pin 2 Pin 3 3 TX White Pin 3 Pin 2 4 RX Blue Pin 4 Pin 6 M1 Shield Following data cables are in the delivery 1 2 3 Illustration 11 Data cables...

Page 17: ...ins M12 D Phoenix 1411069 4 pol socket M12 D Phoenix 1411069 4 pol socket M12 D 20 m on flor oil resistant 301 200 149 301 200 148 10 m for track chain 301 200 147 8 m for robot torsion capable Lappka...

Page 18: ...interface Perform following steps 1 Connect the instrument via the USB cable in the delivery with your PC 2 Provide power to the instrument via power cables and black interface 3 Start software smart...

Page 19: ...Program smart robotic Setup for device drivers Updates for firmware After successful installation the software smart robotic can be started It is used to configure and test the BYK Gardner robotic in...

Page 20: ...put into operation following steps have to be performed 1 Driver Installation 20 2 Device Connection 22 3 Device Test 23 4 3 1 Driver Installation Perform following steps 1 Install the device driver...

Page 21: ...stallation 1 Instrument wave scan 3 ROBOTIC 2 USB port on instrument 3 USB port on PC For the installation of the device in the Windows system the USB connec tion is sufficient With an active USB conn...

Page 22: ...ent 3 USB port on PC With power supply and USB connection the instrument can now be ac cessed in smart robotic in the Devices Connection tab Illustration 19 Connection settings in smart robotic Perfor...

Page 23: ...n 20 Setup for device test 1 Sample to be measured 2 Measurement distance 15 mm Measurement angel 2 3 Instrument wave scan 3 ROBOTIC 4 Power cable 5 USB cable Go to the tab Device Test Illustration 21...

Page 24: ...ed the measure ments will be done automatically by the robot according to the program ming in the PLC Illustration 23 Monitoring tab in smart robotic Only raw data will be measured no processing and e...

Page 25: ...s about once every 3 months Illustration 24 Instrument and checking tile The reference tile included with delivery is provided for this purpose 5 2 Mounting Mount the test tile near the robot at the p...

Page 26: ...alues can be entered in smart robotic for a pass fail check Illustration 26 Daily check in smart robotic If the value measured on the reference tile is within the printed tolerance range the requireme...

Page 27: ...ened optical cloth Then wipe the surface with a dry optical cloth An exact verification is not possible unless the test tile is in perfect condi tion If the condition of the test tile seems doubtful b...

Page 28: ...W and SW modern Wa We and customer specific scales Structure spectrum to analyze appearance changes for optimization Dullness and DOI measurement independent of the paint system Software smart process...

Page 29: ...2010 https www byk instruments com software wave scan 6 2 4 2 Instrument Documentation Safety Instructions 301 200 080 2004 Operating Instructions 301 200 141 2010 https www byk instruments com p 741...

Page 30: ...ullness 1406 Not measurable dullness 1407 Not measurable dull surface 1408 Out of linear range dullness xx steep slope 1409 Out of linear range steep slope 1410 Not measurable dullness xx very steep s...

Page 31: ...0 6 or 0 6 standard deviation Reproducibility du 40 6 or 0 6 standard deviation du 40 8 or 0 8 standard deviation Distance to surface 15 2mm Angle to perpendicu lar 2 Object radius 500 mm Smallest sam...

Page 32: ...oftware from https www byk instruments com software Download your manual from https www byk instruments com manuals Find more information on our products and services https www byk instruments com 301...

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