Altec AIR CO2-PG80 Operation & Maintenance Manual Download

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CO2-PG80 PURGE GAS GENERATOR

OPERATIONS & MAINTENANCE

TABLE OF CONTENTS

SECTION 1

General Information:

Model Description

Pg 2

Serial Numbers
Description of Operation

SECTION 2

Safety Instructions:

Pg 3

Installation Safety
Operation Safety

SECTION 3

Specifications:

Pg 3

Flows, Connections, Dimensions, and Weights

SECTION 4

Installation

Pg 4

Parts Included
Location
Install Filters
Mounting
Electrical Connections
Piping and Connections

SECTION 5

Start-Up

Pg 5

SECTION 6

Maintenance

Pg 5

SECTION 7

Replacement Parts

Pg 6

SECTION 8

Troubleshooting Guide

Pg 7

SECTION 9

Wiring Diagram

Pg 8

SECTION 10 Warranty / Claims

Pg 8

P/N P013253 REV B

Summary of Contents for CO2-PG80

Page 1: ...ety Operation Safety SECTION 3 Specifications Pg 3 Flows Connections Dimensions and Weights SECTION 4 Installation Pg 4 Parts Included Location Install Filters Mounting Electrical Connections Piping and Connections SECTION 5 Start Up Pg 5 SECTION 6 Maintenance Pg 5 SECTION 7 Replacement Parts Pg 6 SECTION 8 Troubleshooting Guide Pg 7 SECTION 9 Wiring Diagram Pg 8 SECTION 10 Warranty Claims Pg 8 P ...

Page 2: ... PPM CO2 when operated at catalog conditions The dry and CO2 free air leaving the top of DESICCANT TOWER A is directed to the outlet through open CHECK VALVE A PURGE ORIFICE B and closed CHECK VALVE B allow a metered portion of the processed air to flow into DESICCANT TOWER B being regenerated The open purge port on deenergized SOLENOID VALVE B and the purge orifice reduce the pressurized dry air ...

Page 3: ...equipment with fluids or gases other than air consult Altec AIR for written approval SECTION 3 SPECIFICATIONS 3 1 FLOWS CONNECTIONS DIMENSIONS AND WEIGHT MODEL NO CO2 PG80 Max Flow Capacities at 125 PSIG L M Inlet Flow 114 Purge Flow 34 Outlet Flow 80 Connections NPT Inlet 1 4 Outlet 1 4 Dimensions Inches Height 27 7 Width 17 2 Depth 6 2 Weight Pounds 25 TABLE 1 OUTLET FLOW CAPACITIES AT VARIOUS I...

Page 4: ...s shown in FIG 2 above Similarly install Outlet Filter Regulator Assy to Right Side of unit 4 4 MOUNTING 1 Table top a The unit comes with rubber feet installed on bottom of cabinet for use on table top 2 Wall mounting a Remove 6 cover screws and remove cover While a helper holds the unit at the mounting location mark the position of the 4 mounting holes at the back of the cabinet Mount the cabine...

Page 5: ...PMENT ENSURE THAT ALL PERSONNEL HAVE READ AND UNDERSTAND THE SAFETY AND OPERATION INSTRUCTIONS IN THIS MANUAL 6 1 PREVENTIVE MAINTENANCE Below is a suggested schedule based on average operating conditions As conditions such as dirty environment humidity conditions ambient temperature etc change the frequency of the inspections may need to be increased Daily 1 Inspect the adsorber dryer for proper ...

Page 6: ...51315 27 PURGE ORIFICE 27 FOR 140 150 PSIG OPER 2 51315 29 PURGE ORIFICE 29 FOR 120 130 PSIG OPER 51315 32 PURGE ORIFICE 32 FOR 80 110 PSIG OPER 51315 40 PURGE ORIFICE 40 FOR 50 70 PSIG OPER SEE TABLE 1 ON PAGE 3 FOR ORIFICES FLOWS 5 O RING PURGE ORIFICE OUTER 2 x 6 51308 MOISTURE INDICATOR WITH O RING NOT SHOWN 1 7 O RING MOISTURE INDICATOR 1 8 51316 BALL CHECK VALVE 2 x 9 51317 SPRING CHECK VALV...

Page 7: ...ation of Verify particle coalescing inlet filtration is Towers must be replaced if contamination desiccant beds adequate and functioning properly is suspected A8 Timing cycle improper Verify correct timing cycle by listening to purge or by using voltmeter across coil connections on timer Replace timer if defective A9 Purge flow restricted Check mufflers for excessive back pressure Replace mufflers...

Page 8: ...found defective will be repaired replaced or refunded at Altec AIR s option free of charge provided that Altec AIR is notified within the above stated warranty period All returns of defective parts equipment must have prior written Returned Material Authorization RMA RMA may be obtained from our service department All defective parts equipment must be returned freight prepaid to the Altec AIR fact...

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