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SECTION 1 GENERAL 
INFORMATION 

1.1 

MODEL DESCRIPTION 

The  CO2-PG80  Purge  Gas  Generator  is  designed  to  remove 
water  and  CO

from  a compressed  air stream.  This  is  done  by 

passing  the  air  through  beds  of  adsorbent  media  (using  13X 
molecular sieve) which adsorbs both H

2

O and CO

2

1.2 

SERIAL NUMBER CODING 

 

 

1.3 

DESCRIPTION OF OPERATION 

The CO2-PG80 Purge Gas Generator uses the pressure swing 
adsorption  method  of  gas  separation.  This  requires  two 
identical towers containing beds of adsorbent desiccant media. 

Incoming  wet,  CO

rich  air  enters  the  adsorber/dryer  through 

the  inlet  port,  where  energized  SOLENOID  VALVE  A  directs 
the  pressurized  air  stream  to  the  bottom  of  DESICCANT 
TOWER A containing active adsorbent. This  adsorbent media 
bed  removes  water  vapor  and  CO

gas  from  the  air  to  better 

than  -100°F  dew  point  and  less  than  1  PPM  CO

when 

operated  at  catalog  conditions.  The  dry  and  CO

free  air 

leaving  the  top  of  DESICCANT  TOWER  A  is  directed  to  the 
outlet  through  open  CHECK  VALVE  A.  PURGE  ORIFICE  B 
and  closed  CHECK  VALVE  B  allow  a  metered  portion  of  the 
processed  air  to  flow  into  DESICCANT  TOWER  B  being 
regenerated. The open purge port on deenergized SOLENOID 
VALVE B and the  purge orifice reduce the pressurized dry air 
down  close  to  atmospheric  pressure  and  regenerate  the 
adsorbent  media  by  removing  the  accumulated  water  vapor 
and CO

and carrying it out the open purge port. 

The  two  solenoid  valves  are  controlled  by  a  solid  state  timer. 
After  30  seconds,  the  media  in  DESICCANT  TOWER  B  is 
regenerated, and the solid state cycle timer causes the process 
to instantly reverse, with TOWER B adsorbing and TOWER A 
 

regenerating. 

The 

following 

flow 

schematic 

(FIG 

1) 

demonstrates the adsorber/dryer operation. 

FIG 1 

SOLENOID VALVE TIMING CYCLE 

30 seconds per side continuous 

1 minute total cycle time 

P/N P013253 REV   B

MONTH/YEAR OF MANUFACTURE

 

SERIAL #

 

Summary of Contents for CO2-PG80

Page 1: ...ety Operation Safety SECTION 3 Specifications Pg 3 Flows Connections Dimensions and Weights SECTION 4 Installation Pg 4 Parts Included Location Install Filters Mounting Electrical Connections Piping and Connections SECTION 5 Start Up Pg 5 SECTION 6 Maintenance Pg 5 SECTION 7 Replacement Parts Pg 6 SECTION 8 Troubleshooting Guide Pg 7 SECTION 9 Wiring Diagram Pg 8 SECTION 10 Warranty Claims Pg 8 P ...

Page 2: ... PPM CO2 when operated at catalog conditions The dry and CO2 free air leaving the top of DESICCANT TOWER A is directed to the outlet through open CHECK VALVE A PURGE ORIFICE B and closed CHECK VALVE B allow a metered portion of the processed air to flow into DESICCANT TOWER B being regenerated The open purge port on deenergized SOLENOID VALVE B and the purge orifice reduce the pressurized dry air ...

Page 3: ...equipment with fluids or gases other than air consult Altec AIR for written approval SECTION 3 SPECIFICATIONS 3 1 FLOWS CONNECTIONS DIMENSIONS AND WEIGHT MODEL NO CO2 PG80 Max Flow Capacities at 125 PSIG L M Inlet Flow 114 Purge Flow 34 Outlet Flow 80 Connections NPT Inlet 1 4 Outlet 1 4 Dimensions Inches Height 27 7 Width 17 2 Depth 6 2 Weight Pounds 25 TABLE 1 OUTLET FLOW CAPACITIES AT VARIOUS I...

Page 4: ...s shown in FIG 2 above Similarly install Outlet Filter Regulator Assy to Right Side of unit 4 4 MOUNTING 1 Table top a The unit comes with rubber feet installed on bottom of cabinet for use on table top 2 Wall mounting a Remove 6 cover screws and remove cover While a helper holds the unit at the mounting location mark the position of the 4 mounting holes at the back of the cabinet Mount the cabine...

Page 5: ...PMENT ENSURE THAT ALL PERSONNEL HAVE READ AND UNDERSTAND THE SAFETY AND OPERATION INSTRUCTIONS IN THIS MANUAL 6 1 PREVENTIVE MAINTENANCE Below is a suggested schedule based on average operating conditions As conditions such as dirty environment humidity conditions ambient temperature etc change the frequency of the inspections may need to be increased Daily 1 Inspect the adsorber dryer for proper ...

Page 6: ...51315 27 PURGE ORIFICE 27 FOR 140 150 PSIG OPER 2 51315 29 PURGE ORIFICE 29 FOR 120 130 PSIG OPER 51315 32 PURGE ORIFICE 32 FOR 80 110 PSIG OPER 51315 40 PURGE ORIFICE 40 FOR 50 70 PSIG OPER SEE TABLE 1 ON PAGE 3 FOR ORIFICES FLOWS 5 O RING PURGE ORIFICE OUTER 2 x 6 51308 MOISTURE INDICATOR WITH O RING NOT SHOWN 1 7 O RING MOISTURE INDICATOR 1 8 51316 BALL CHECK VALVE 2 x 9 51317 SPRING CHECK VALV...

Page 7: ...ation of Verify particle coalescing inlet filtration is Towers must be replaced if contamination desiccant beds adequate and functioning properly is suspected A8 Timing cycle improper Verify correct timing cycle by listening to purge or by using voltmeter across coil connections on timer Replace timer if defective A9 Purge flow restricted Check mufflers for excessive back pressure Replace mufflers...

Page 8: ...found defective will be repaired replaced or refunded at Altec AIR s option free of charge provided that Altec AIR is notified within the above stated warranty period All returns of defective parts equipment must have prior written Returned Material Authorization RMA RMA may be obtained from our service department All defective parts equipment must be returned freight prepaid to the Altec AIR fact...

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