background image

Altec AIR CO2-PG80 Purge Gas Generator Operations and Maintenance Manual 

SECTION 5 START UP 

BEFORE UNIT START UP, FOLLOW THE INSTALLATION 
INSTRUCTIONS AND PROCEDURES COMPLETELY. 

DO NOT REMOVE, REPAIR OR REPLACE ANY ITEM ON 
THE ADSORBER/DRYER WHILE THE ADSORBER/DRYER 
IS UNDER PRESSURE. 

 5.1 

INITIAL START UPS 

1. 

Confirm that all piping and electrical connections are 
proper. 

2. 

Turn on the electrical power. Adsorber/dryer should start 
cycling with a small purge noise heard every 30 seconds. 

SECTION 6 MAINTENANCE 

DO  NOT  REMOVE,  REPAIR,  OR  REPLACE  ANY  ITEM  ON 
THE ADSORBER/DRYER WHILE THE ADSORBER/DRYER IS 
UNDER PRESSURE. 

BEFORE  BEGINNING  ANY  REPAIRS,  MAINTENANCE,  OR 
INSTALLATION  WORK,  VERIFY  THAT  THE  POWER  IS  OFF 
AND THE ADSORBER/DRYER IS DEPRESSURIZED. 

BEFORE  WORKING  ON  THE  ADSORBER/DRYER  OR 
RELATED  EQUIPMENT,  ENSURE  THAT  ALL  PERSONNEL 
HAVE  READ  AND  UNDERSTAND  THE  SAFETY  AND 
OPERATION INSTRUCTIONS IN THIS MANUAL. 

 6.1 

PREVENTIVE MAINTENANCE 

Below  is  a  suggested  schedule  based  on  average  operating 
conditions.  As  conditions  such  as  dirty  environment,  humidity 
conditions,  ambient temperature, etc. change,  the  frequency  of 
the inspections may need to be increased. 

Daily 

1. 

Inspect the adsorber/dryer for proper cycling. 

2. 

Inspect inlet filter for proper drain operation. 

3. 

Verify  proper  inlet  pressure  and  ambient  air  temperature 
conditions. 

Semi-Annually 

1.  Inspect  entire  assembly  for  loose  connections,  screws, 

etc. 

Annually 

1. 

Replace  inlet  filter  elements,  outlet  filter  elements,  and 
purge mufflers: 

Inlet Filter 

Element 

#M18-02-CG00 

#MTP-96-646 

Outlet Filter/Regulator 

Element 

#B03-02-G000 

#PS403 

Purge Mufflers   

#ASN-6 (qty 2) 

Bi-Annually 

1.  Order  Maintenance  Kit  #51325.  Replace  solenoid  valves 

wearing  parts  and  check  valves  parts  in  adsorber/dryer 
manifold. See Figure 3, Item #15, in next section. 

 

Page 5 

P/N P013253 REV B 

Summary of Contents for CO2-PG80

Page 1: ...ety Operation Safety SECTION 3 Specifications Pg 3 Flows Connections Dimensions and Weights SECTION 4 Installation Pg 4 Parts Included Location Install Filters Mounting Electrical Connections Piping and Connections SECTION 5 Start Up Pg 5 SECTION 6 Maintenance Pg 5 SECTION 7 Replacement Parts Pg 6 SECTION 8 Troubleshooting Guide Pg 7 SECTION 9 Wiring Diagram Pg 8 SECTION 10 Warranty Claims Pg 8 P ...

Page 2: ... PPM CO2 when operated at catalog conditions The dry and CO2 free air leaving the top of DESICCANT TOWER A is directed to the outlet through open CHECK VALVE A PURGE ORIFICE B and closed CHECK VALVE B allow a metered portion of the processed air to flow into DESICCANT TOWER B being regenerated The open purge port on deenergized SOLENOID VALVE B and the purge orifice reduce the pressurized dry air ...

Page 3: ...equipment with fluids or gases other than air consult Altec AIR for written approval SECTION 3 SPECIFICATIONS 3 1 FLOWS CONNECTIONS DIMENSIONS AND WEIGHT MODEL NO CO2 PG80 Max Flow Capacities at 125 PSIG L M Inlet Flow 114 Purge Flow 34 Outlet Flow 80 Connections NPT Inlet 1 4 Outlet 1 4 Dimensions Inches Height 27 7 Width 17 2 Depth 6 2 Weight Pounds 25 TABLE 1 OUTLET FLOW CAPACITIES AT VARIOUS I...

Page 4: ...s shown in FIG 2 above Similarly install Outlet Filter Regulator Assy to Right Side of unit 4 4 MOUNTING 1 Table top a The unit comes with rubber feet installed on bottom of cabinet for use on table top 2 Wall mounting a Remove 6 cover screws and remove cover While a helper holds the unit at the mounting location mark the position of the 4 mounting holes at the back of the cabinet Mount the cabine...

Page 5: ...PMENT ENSURE THAT ALL PERSONNEL HAVE READ AND UNDERSTAND THE SAFETY AND OPERATION INSTRUCTIONS IN THIS MANUAL 6 1 PREVENTIVE MAINTENANCE Below is a suggested schedule based on average operating conditions As conditions such as dirty environment humidity conditions ambient temperature etc change the frequency of the inspections may need to be increased Daily 1 Inspect the adsorber dryer for proper ...

Page 6: ...51315 27 PURGE ORIFICE 27 FOR 140 150 PSIG OPER 2 51315 29 PURGE ORIFICE 29 FOR 120 130 PSIG OPER 51315 32 PURGE ORIFICE 32 FOR 80 110 PSIG OPER 51315 40 PURGE ORIFICE 40 FOR 50 70 PSIG OPER SEE TABLE 1 ON PAGE 3 FOR ORIFICES FLOWS 5 O RING PURGE ORIFICE OUTER 2 x 6 51308 MOISTURE INDICATOR WITH O RING NOT SHOWN 1 7 O RING MOISTURE INDICATOR 1 8 51316 BALL CHECK VALVE 2 x 9 51317 SPRING CHECK VALV...

Page 7: ...ation of Verify particle coalescing inlet filtration is Towers must be replaced if contamination desiccant beds adequate and functioning properly is suspected A8 Timing cycle improper Verify correct timing cycle by listening to purge or by using voltmeter across coil connections on timer Replace timer if defective A9 Purge flow restricted Check mufflers for excessive back pressure Replace mufflers...

Page 8: ...found defective will be repaired replaced or refunded at Altec AIR s option free of charge provided that Altec AIR is notified within the above stated warranty period All returns of defective parts equipment must have prior written Returned Material Authorization RMA RMA may be obtained from our service department All defective parts equipment must be returned freight prepaid to the Altec AIR fact...

Reviews: