Alto-Shaam 1000-MR2-1, Installation, Operation And Maintenance Manual

Page 1: ...E 262 251 3800 800 558 8744 U S A CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com Consult instructions for operation and use MN 36246 Rev 4 03 17 Printed In U S A 1000 MR2 1 1000 MR2 2 Installation Operation Maintenance Mobile Refrigerated Cart 1000 MR2 1 1000 MR2 2 ...

Page 2: ... Contents Delivery 3 Transportation Damage and Claims 4 Unpacking 5 Safety Procedures 6 Installation 8 Dimensions 9 Electrical Connections 11 Operation 12 Food Safety 17 Cleaning and Preventative Maintenance 18 Troubleshooting 20 Service 21 Limited Warranty 28 ...

Page 3: ...questions concerning installation operation or maintenance 1 800 558 8744 servicedept alto shaam com CAUTION Appliance and accessories may be heavy To prevent serious injury always use a sufficient number of trained and experienced workers when moving or leveling appliance and handling accessories Environmental Conditions Operational Environmental Conditions Before use appliance must acclimate to ...

Page 4: ...mage and request an inspection Mail a written confirmation to the carrier s office with the time date and the person called 7 Save any packages and packing material for further inspection by the carrier 8 Promptly file a written claim with the carrier and attach copies of all supporting paperwork Alto Shaam will continue our policy of assisting our customers in collecting claims which have been pr...

Page 5: ... for training operators Additional manuals are available from the manufacturer Read all instructions in this manual carefully before installing this appliance using the appliance or performing routine maintenance Following procedures other than those indicated in this guide to use and clean the appliance is considered inappropriate and may cause damage injury or fatal accidents in addition to void...

Page 6: ...eference only and are intended for use by qualified and trained technicians This manual should be considered a permanent part of this appliance This manual and all supplied instructions diagrams schematics parts lists notices and labels must remain with the appliance if the item is sold or moved to another location NOTICE Indicates information considered important but not hazard related e g messag...

Page 7: ...erious injury Be extremely careful when moving appliances because the food trays may contain hot fluids that may spill causing serious injury Always open the appliance door very slowly Escaping hot vapors or steam can cause serious injury or death If the gas appliance is installed under an exhaust hood the hood must be switched On when the appliance is in use to avoid the build up of combustion ga...

Page 8: ...moved Also check the turning radius if the cabinet must be moved around an existing structure The use of a fork lift or pallet lift truck is required for moving and leveling most refrigerated cart models NOTE In certain instances it may be necessary to remove doors and door hardware to negotiate tight spaces This unit must be placed on a level floor to ensure the automatic door closing and correct...

Page 9: ...tion required 1000 MR2 1 Weight Net Ship 130kg Standard pallet 155kg Wood crate 191kg Shipping dimensions L x W x H 970mm x 890mm x 1920mm Refrigeration 270g R134a refrigerant Refrigeration duty of 1584 Btu h Heat of rejection 2060btu h Product Pan Capacity 131 kg maximum Volume maximum 228 liters Gastronorm 1 1 Twenty four 24 530 mm x 325 mm x 65 mm ...

Page 10: ...m 1552 mm Weight Net 180 kg Ship 230 kg Carton dimensions L x W x H 1605 mm x 975 mm x 1895 mm Refrigeration 370g R134a refrigerant Refrigeration duty of 2170 Btu h Heat of rejection 3380 Btu h Product Pan Capacity 181 kg maximum Volume maximum 456 liters Gastronorm 1 1 Fourty eight 48 530 mm x 325 mm x 65 mm Drainage Evaporator pan No installation required 1000 MR2 2 ...

Page 11: ... made by a qualified and trained service technician in accordance with applicable electrical codes This product is supplied with a moulded 13 Amp plug which needs a suitable socket This cabinet should not be used outside and should be used in a dry environment The plug needs to be accessible once the equipment is placed in its final position Should the plug need changing this must be done by a qua...

Page 12: ...tem minutes hours MIN HRS TAC2 Display and modify start and end time for function activation Eco mode or light INF Info submenu 1 only if IISM different from NON 2 only if IISM RTC or LSM RTC T1 Temperature measured by probe T1 T2 Temperature measured by probe T2 T3 Temperature measured by probe T3 THI Maximum temperature measured TLO Minimum temperature measured CND Compressor working weeks PSD E...

Page 13: ... MN 36246 Rev 3 03 17 1000 MR2 Refrigerated Carts 13 Operation MENU STRUCTURE Main setpoint Second setpoint System time minutes hours Start and end time for function activation ECO Lights Info submenu ...

Page 14: ...gerated cart for 30 minutes before adding food 2 All foods must be covered prior to chill or freeze processing 3 Food temperature will reduce from 140 F to 40 F 60 C to 4 C within 4 hours 4 Do not remove food from chiller until it reachs a temperature of 40 F 4 C or lower 5 Chilled foods must be stored under refrigeration designed to hold products at 34 to 38 F 1 to 3 C for a maximum of 5 days A 5...

Page 15: ...eats until the day of service Portioned meat products such as pork chops or meat patties should be chilled directly on the sheet pans on which they were cooked Cover the sheet pans with clear plastic wrap for chilling After chilling this type of product can be placed in steam table pans for refrigerated storage Portioning and Packaging 1 During portioning and packaging operations all foods should ...

Page 16: ...t items Griddle cakes waffles french toast 2 to 3 each 113 gm 48 Eggs 57 to 113 gm 96 to 48 Breakfast meats 57 gm 96 Cooked cereals or grains 113 gm 48 Fruit compote 113 gm 48 Meat poultry fish seafood 113 gm 48 Casseroles and extended dishes 170 to 227 gm 32 to 24 Vegetables 113 gm 48 Starches Potato rice pasta stuffings beans 113 gm 48 Gravies and au jus 57 gm 96 Sauces 113 gm 48 Protein and sta...

Page 17: ...udes personal hygiene proper handling of raw foods cooking to a safe internal product temperature and the routine monitoring of internal food temperatures from the time the food is received through the time the food is served A controlled holding environment for prepared foods is just one of the important factors involved in the prevention of food borne illnesses Temperature monitoring and control...

Page 18: ... Failure to observe this precaution will void the warranty Always use the proper cleaning agent at the manufacturer s recommended strength Contact your local cleaning supplier for product recommendations Cleaning Materials Cleaning can usually be accomplished with the proper cleaning agent and a soft clean cloth When more aggressive methods are needed use a non abrasive scouring pad on difficult a...

Page 19: ...sh designed for use on food service equipment When cleaning the exterior of the cabinet always wipe with the grain of the stainless steel to avoid scratching or marring the finish NOTE Do not use abrasive cleaning compounds or implements How to Clean the Condenser All the heat removed from the cabinet is discharged into the room via the condenser which is similar to a car radiator This must be kep...

Page 20: ... T3 failure Replace probe Before looking any further please check the power supply to the unit and controller temperature setting Alarms The controller is equipped with internal visual and audio alarms Press any button on the controller to silence an alarm Verify that the indicator is lit If lit verify that the door is closed and the gasket is sealing correctly Also check that the condenser is not...

Page 21: ...64 DE PI 36265 Evaporator fan CN FA 36291 DE FA 36290 Fan guard CN GD 36305 DE GD 36304 Ladder racking Condenser CN RE 36733 DE RE 36308 Caster with brake front CN CS 36274 DE CS 36275 Caster without brake rear CN CS 36272 DE CS 36273 Probe CN PR 36260 DE PR 36261 Evaporator CN RE 36309 DE RE 36310 Vaporizer tray and discharge CN TY 36313 DE TY 36314 Copper vaporizer CN RE 36311 DE RE 36312 Duct E...

Page 22: ...vaporizer CN RE 36311 DE RE 36312 Compressor CN PR 36284 DE PR 36285 Fan blade CN WN 36286 DE WN 36287 Fan motor CN MO 36288 DE MO 36289 Capilliary CN TU 36306 DE TU 36307 Drier CN RE 36293 DE RE 36292 Controller assembly Electrical connections CN CC 37608 DE CC 37609 Controller Display CN BA 37610 DE BA 37611 Solenoid coil CN Not needed DE VA 36302 Drain hose ...

Page 23: ...er CN BA 37610 DE BA 37611 Controller Display Unit TU5S B for LAE BD1 28 CC 37617 Controller LAE BD1 Flat connecting cable 2 0m CN PR 36260 DE PR 36261 Probe Air LAE 2 Wire NTC 10K SN4B20P1 2m Long CN RE 36293 DE RE 36292 Drier Trowser 1 4 Spun Copper EL 37618 Rod Heater Defrost 650 Deep Counters 500 Watt SW 37619 Door Switch electric with round magnet CN GS 36262 DE GS 36263 Gasket PU1013 x 649mm...

Page 24: ...er Rubber Black CN CS 36272 DE CS 36273 Caster 156mm High 125mm Wheel Unbraked Mobile Units CN CS 36274 DE CS 36275 Caster 156mm High 125mm Wheel Braked Mobile Units CN HG 36266 DE HG 36267 Hinge Spring Loaded Cabinet Red Square Pin Holder FA 37621 Fan AC220 240V 6 20W 120 120 38mm RA 36277 Nylon coated wire Shelf 2 1 GN SH 36816 Stainless Steel Wire Shelf 2 1 GN CL 36934 Slides 2 1 601 Cabinet Se...

Page 25: ...Condenser Cabinets 3x11x264 7 2mm 06 009 01 003 Evaporator 3x5x500 3 8 Tubing PTT26216 Coil Vap Serpentine Copper 5 16 for Cabinets Counters PTT26217 Vaporisor Tray Plastic 1 9L 258x136x60 5mm Part number Description Picture for reference 1000 MR2 2 Spare parts continued ...

Page 26: ...26 MN 36246 Rev 3 03 17 1000 MR2 Refrigerated Carts Service 1000 MR2 1 ...

Page 27: ...M1 Compressor M2 Condenser fan M3 Evaporator fan R1 Defrost heating tube R2 Heating wire D1 Gate controlled switch F1 Thermostat T1 Cabinet probe T2 Defrost probe T3 Condenser probe LAE Electronic thermostat V1 Magnetic valve Power supply 1Kw 220V 50Hz 1000 MR2 2 ...

Page 28: ...riate chemicals including but not limited to compounds containing chloride or quaternary salts poor water quality or equipment with missing or altered serial numbers 5 Damage incurred as a direct result of poor water quality inadequate maintenance of steam generators and or surfaces affected by water quality Water quality and required maintenance of steam generating equipment is the responsibility...