Alto-Shaam 500-E, Installation, Operation And Maintenance Manual

Page 1: ... Wisconsin 53052 0450 USA PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY WEBSITE www alto shaam com P R I N T E D I N U S A C a t e r i n g W a r m e r E l e c t r i c Models 500 E 500 E Deluxe INSTALLATION OPERATION MAINTENANCE 500 E 500 E Deluxe ...

Page 2: ...g or installing the equipment model Contact the Alto Shaam service department if you have any questions concerning installation operation or maintenance NOTE All claims for warranty must include the full model number and serial number of the unit UNPACKING 1 Carefully remove the appliance from the carton or crate NOTE Do not discard the carton and other packaging material until you have inspected ...

Page 3: ...hazard that can or will cause minor personal injury property damage or a potential unsafe practice if the warning included with this symbol is ignored Used to notify personnel of installation operation or maintenance information that is important but not hazard related 1 This appliance is intended to cook hold or process foods for the purpose of human consumption No other use for this appliance is...

Page 4: ... location that will permit the equipment to function for its intended purpose and allow adequate access for proper cleaning and maintenance The appliance must not be used in any area where it will be affected by steam grease dripping water high temperatures or any other severely adverse conditions Op e ra tio n a nd C a re Ma nu a l 3 INSTALLATION Site Installation TO PREVENT PERSONAL INJURY USE C...

Page 5: ...n be stacked in multiples There are four 4 3 16 5mm rounded projections on the top and bottom of each cabinet to permit stacking A center support stacking hardware kit E 5091 must be used to stack the deluxe cabinets 500 E stacked height 38 1 8 968mm 500 E Deluxe stacked height 40 1 16 1018mm 500 E 500 E Deluxe Casters 3 76mm 4 14227 Casters 5 127mm 4 4007 Caster Stand Assembly with 5 127mm caster...

Page 6: ...d between the appliance and other appliances or metal parts in close vicinity an equalization bonding stud is provided An equalization bonding lead must be connected to this stud and the other appliances metal parts to provide sufficient protection against potential difference The terminal is marked with the following symbol NOTE The appliance must be connected to an electrical circuit that is pro...

Page 7: ...teristics of the cabinet eliminate the need for a moisture pan or a heat circulating fan Through even heat application the quality of a food product is maintained up to several hours Op e ra tio n a nd C a re Ma nu a l 6 OPERATION User Safety Information CAPACITY Up to approximately 87 lbs 39 45 kg STANDARD FULL SIZE PANS GASTRONORM Three 3 12 x 20 x 4 1 1 530 x 325 x 100mm ONE HALF SIZE PANS Six ...

Page 8: ...rnal temperature range of 140 to 160 F 60 to 71 C Any food product not within the proper temperature range should be heated before loading into the holding cabinet Some foods ribs fish potatoes etc will create humidity inside the warmer Allow the surface of these foods to stabilize for a short period of time before placing the warm food inside the unit Do not add water to the unit 3 Reset the ther...

Page 9: ...o unlock the display press and hold the ON OFF key and the Down Arrow key at the same time The lock LED will extinguish The panel keys will resume normal function Before Initial Use Clean appliance with a clean damp cloth and mild soap solution Glass cleaner or distilled vinegar can be used on any glass Clean and install the pans shelves and side racks 1 Preheat at 200 F 93 C for 30 minutes Press ...

Page 10: ... maximum of 1 to 2 minutes must be the only time period allowed for the initial heat to be released from the product This unit is equipped with a thermostat control between 60 and 200 F 16 and 93 C If the unit is equipped with vents close the vents for moist holding and open the vents for crisp holding Use a metal stemmed thermometer to measure the internal temperature of the product being held Ad...

Page 11: ...illed foods should be removed and the area wiped as soon as possible but at the very least a minimum of once a day Always thoroughly rinse surfaces after using a cleaning agent and wipe standing water as quickly as possible after rinsing CLEANING AGENTS Use non abrasive cleaning products designed for use on stainless steel surfaces Cleaning agents must be chloride free compounds and must not conta...

Page 12: ...ric acid muriatic acid on stainless steel 6 Clean control panel door vents door handles and door gaskets thoroughly since these areas harbor food debris 7 Rinse surfaces by wiping with sponge and clean warm water 8 Remove excess water with sponge and wipe dry with a clean cloth or air dry Leave door open until interior is completely dry Replace shelves 9 Interior can be wiped with a sanitizing sol...

Page 13: ...curate method of measuring safe temper atures of both hot and cold foods is by internal prod uct temperature A quality thermometer is an effec tive tool for this purpose and should be routinely used on all products that require holding at a specific temperature A comprehensive sanitation program should focus on the training of staff in basic sanitation procedures This includes personal hygiene pro...

Page 14: ...A thermostat with a sensing bulb operates on hydraulic pressure consequently any bending of the bulb results in a change in its volume and alters the accuracy of the thermostat calibration A thermostat should be checked or recalibrated by placing a quality thermal indicator at the center of an empty holding cavity DO NOT CALIBRATE WITH ANY FOOD PRODUCT IN THE CABINET The thermostat should be set a...

Page 15: ...he front panel for more than 30 minutes Once this has been accomplished the circuit breaker should be turned OFF or the appliance unplugged for approximately 10 seconds after which the appliance should be turned ON again E 70 Configuration connector error Check control connections for loose wires If none control must be replaced E 78 Voltage low If 125 VAC unit voltage is below 90 VAC Correct If 2...

Page 16: ...ale The reading should be 100 ohms resistance If it is more than 2 ohms higher or lower sensor needs to be replaced TROUBLE SHOOTING INTERNAL ELECTRICAL COMPONENTS This section is provided for the assistance of qualified technicians only and is not intended for use by untrained or unauthorized service personnel If your Alto Shaam unit is not operating properly check the following before calling yo...

Page 17: ...V and 208 240V 1 LI 3951 14 INTERIOR AMBIENT TEMP GAUGE 1 GU 3273 15 CONTROL PANEL OVERLAY 1 PE 2882 16 DOOR ASSEMBLY RIGHT HAND 1 15016 DOOR ASSEMBLY LEFT HAND 1 5125 17 HINGE SET 1 pair of 2 hinges 1 HG 2015 HINGE MOUNTING SCREWS not shown 12 SC 2072 18 DOOR HANDLE 1 HD 2007 DOOR HANDLE MOUNTING SCREWS 3 SC 2073 DOOR STRIKER MOUNTING SCREWS 3 SC 2071 19 DOOR GASKET length 5 1 1555mm 1 GS 2398 20...

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Page 19: ... 2532 Striker only HD 2575 Casing 1001383 Foot BM 22606 Side rails SR 25477 Control Assembly 5000876 Relay E3038RL Electrical Cord CD 3922 230V Bushing BU 3964 Circuit Breaker Switch SW 33826 BU 3007 Bushing BU 3013 Relay E3038RL Beeper BP 3567 Clamp CM 3585 Power Board BA 33554 Bushing BU 3007 BU 3013 Sensor Block SN 33546 Terminal Block BK 3019 Ground Screw SC 2190 Circuit Breaker Switch SW 3382...

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Page 24: ... 15 months from the shipping date whichever occurs first THIS WARRANTY DOES NOT APPLY TO 1 Calibration 2 Replacement of light bulbs and or the replacement of display case glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used under conditions of abuse misuse carelessness or abnormal conditions including but not limited to...