Alto-Shaam AR-6G, Installation, Operation And Maintanance

Page 1: ...ls AR 6G W164 N9221 Water Street P O Box 450 Menomonee Falls Wisconsin 53052 0450 USA PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com INSTALLATION OPERATION MAINTENANCE MN 28648 Rev 3 11 14 ...

Page 2: ... Iron Tiles 20 Maintenance Changing of Light Bulbs 20 Opening Machine Compartments 20 Service Troubleshooting Guide 21 Full Assembly View Part List 22 Final Floor Assembly View Part List 23 24 Motor Mount Assembly View Part List 25 Top Assembly View Part List 26 Gas Plumbing Assembly Part List 27 Bottom Assembly View Part List 28 29 Bulb Replacement 30 Installation Checklist Clearances 31 Gas conn...

Page 3: ...1 Carefully remove the appliance from the carton or crate NOTE Do not discard the carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation 2 Read all instructions in this manual carefully before initiating the installation of this appliance DO NOT DISCARD THIS MANUAL This manual is considered to be part of the appliance and is to be...

Page 4: ...d warnings must be read and understood by all operators and users 3 Any troubleshooting guides component views and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel 4 This manual should be considered a permanent part of this appliance This manual and all supplied instructions diagrams schematics parts lists notices and labe...

Page 5: ... 2 571mm Total weight empty 974 lbs 442 kg ACCESSORIES USABLE SPACE L X W X D MULTI PURPOSE BASKET 38 75 x 5 25 x 6 375 SI 27510 SHANK BASKET 38 75 x 4 75 x 5 5 SI 27506 WHOLE PRODUCT SKEWER 38 75 x 5 25 x 5 5 SI 27508 HEAVY DUTY V SKEWER 37 of usable length 5005514 ROASTING TRAY 40 75 x 11 25 x 2 0 5017274 Thirty Six 36 Chicken Roasting Unit 5005514 Heavy Duty V Skewer 5017274 Roasting Tray SI 27...

Page 6: ... 8 1983mm 16 3 4 425mm TO DRIP TRAY 32 5 8 828mm 6 1 2 165mm TO POWER CORD 5 5 8 142mm TO GAS LINE 9 3 4 247mm TO GAS LINE 78 1 8 1983mm 50 1193mm CAVITY WIDTH 23 1 2 597mm DOOR WIDTH 49 5 8 1260mm DOOR HEIGHT 53 3 4 1365mm CAVITY HEIGHT 12 11 16 321mm CAVITY DEPTH 56 1424mm CORD LENGTH 10 3048mm DIMENSIONS h x w x d exterior 78 1 8 x 62 15 16 x 32 5 8 1983mm x 1599mm x 828mm interior 53 3 4 x 50 ...

Page 7: ... AJUSTEMENT UNE ALTÉRATION UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTÉ DES BLESSURES OU LA MORT LIRE ATTENTIVEMENT LES DIRECTIVES D OPÉRATION ET D ENTRETIEN AVANT DE FAIRE L INSTALLATION OU L ENTRETIEN DE CET ÉQUIPEMENT C AU TION THE APPLIANCE MUST REMAIN ON THE PALLET WHILE BEING MOVED TO THE INSTALLATION SITE BY FORK LIFT OR PALLET LIFT TRUCK T ECHN...

Page 8: ... accordance with the instructions provided in this manual Failure to follow the instructions provided may result in damage to the appliance building or cause personal injury to personnel INSTALLATION CODES STANDARDS The following codes and standards are required for installation of this appliance AIR SUPPLY ELECTRICAL CONNECTIONS WATER CONNECTIONS GAS CONNECTIONS GAS EXHAUST AND WASTE WATER DISCHA...

Page 9: ...t the top Do not install the appliance adjacent to heat producing equipment such as fryers broilers etc Heat from such appliances may cause damage to the Electrical Components of the appliance Minimum clearance recommended 20 508mm Place the appliance on a stable noncombustible level horizontal surface Level the appliance front to back and side to side by means of the adjustable casters Rear of un...

Page 10: ... fumes must be vented in accordance with local state or national codes Ventilating hoods and exhaust systems shall be permitted to be used to vent appliances installed in commercial applications Where automatically operated appliances are vented through a ventilating hood or exhaust system equipped with a damper or with a power means of exhaust provisions shall be made to allow the flow of gas to ...

Page 11: ...ectrical codes or in the absence of local codes with the current edition of the National Electrical Code ANSI NFPA No 70 In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 or local codes DANGER ELECTRICAL GROUNDING INSTRUCTIONS This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and sh...

Page 12: ...After taking the necessary safeguards for the gas circuit by employing the shut off valve located at the rear of the appliance and disconnect the appliance from the electric supply Open the right hand machine compartment Replace orifices as shown in chart Replace valves located under access panel Set manifold pressure as shown in chart If any gas fittings are loose or have been replaced perform th...

Page 13: ...and at least 3 4 I D HOOD INSTALLATION IS REQUIRED GAS VALVE MAY REQUIRE FIELD ADJUSTMENT ABOVE 3 250 991m AND IS NOT ADJUSTED AT THE FACTORY GAS PRESSURE CHART The appliance has been factory adjusted according to the gas type specified on the identification name plate TECHNICAL SPECIFICATIONS Natural Gas Min Connected Pressure 7 0 W C 1 12 kPa Max Connected Pressure 14 0 W C 3 5 kPa Propane Gas M...

Page 14: ...ate the appliance from the gas supply piping system during any pressure testing at test pressures equal to or less than 1 2 psig 3 4 kPa The appliance and individual shut off valve must be disconnected from the gas supply piping system during any pressure testing at pressures in excess of 1 2 psig 3 4 kPa In the U S A installation must conform to local codes or in the absence of local codes with t...

Page 15: ...ick connect snap that can be disconnected when the appliance must be moved away from the wall The other end of the cable should be permanently attached to the rear frame of the appliance The cable should be of sufficient length so that no strain is ever placed upon the flexible gas connector if the appliance is accidentally moved without initially disconnecting the gas connector GAS PIPING MUST NE...

Page 16: ...ng supply gas piping the shutoff gas valve and appliance inlet gas supply line must be disconnected from the building supply piping before conducting the pressure test Failure to do so may result in damage to the manual gas valve and or gas components in the appliance If any gas leak tests are to be conducted at pressures equal to or below 1 2 psi the manual gas shut off valve upstream of the appl...

Page 17: ...e For all practical purposes the following will be the only check necessary during initial operation by the installer After the installation is complete the appliance must be test fired to ensure that the system is operating properly Follow the operating instructions posted on the front of the unit The flame pattern both under hot and cold conditions should be stable on all burner ports and there ...

Page 18: ...HTING SEQUENCE Natural Gas TOP MIDDLE BOTTOM Propane Gas BOTTOM MIDDLE TOP CONTR O LS The MAIN POWER switch is located on the left side of the control panel The LIGHT SWITCH controls cook cavity and Rotisserie logo light BURNER CONTROL AND CONTROL BURNER FLAME HEIGHT is used to activate burner ignition modules and adjust flame height Spit Rotation switches are labeled TOP MIDDLE and BOTTOM When in...

Page 19: ...bubble the skin and produce additional spatter during cooking USING A FROZEN PRODUCT IS NOT RECOMMENDED NOTE BEFORE USING THE APPLIANCE FOR THE FIRST TIME THOROUGHLY CLEAN THE UNIT AS DIRECTED ENGAGE ALL BURNERS AND OPERATE THE EMPTY APPLIANCE FOR A PERIOD OF 20 MINUTES TO BURN OFF ANY RESIDUE WHICH MAY BE ON THE METAL AS A RESULT OF THE MANUFACTURING PROCESS CAUTION ALWAYS USE HAND PROTECTION WHE...

Page 20: ...activate the geared motors with the spit rotation switches for each spit COOKI NG TIME Estimate a whole chicken roasting time of 60 to 75 minutes for cooking 3 to 3 1 2 lb 1 3 to 1 6 kg birds and 50 to 60 minutes cook time for 2 1 2 lb 1 2 kg birds Time may need to be adjusted based on external climactic conditions the adjustment of the spits and the quality and size of the bird to be roasted For ...

Page 21: ...opriate commercial glass cleaner 7 Using hand protection remove empty and clean the drip tray Use caution since the drip tray and contents may be extremely hot Wipe around the electrical access cover 8 Wipe the front and top of the appliance EQUI P ME NT CARE The cleanliness and appearance of this equipment will contribute considerably to operating efficiency and savory appetizing food Good equipm...

Page 22: ...ce with an approved silicone sealant see page 14 Rear Access Panel For access to electrical components Remove 2 screws from rear access panel Tip access panel back O P E NI NG MACHINE COMPARTMENTS The gas appliance is furnished with three 20 watt halogen bulbs These bulbs should be replaced with the exact duplicate or a factory recommended replacement The logo area is furnished with three 120 volt...

Page 23: ... shutoff is in OFF position Flexible gas line not connected Safety switch is not working Check main supply Open closed valve Reconnect gas line Reset safety switch One burner heats irregularly or not at all Burner orifices are clogged Inlet pressure too low Clean or replace Contact qualified gas specialist Alto Shaam has established a twenty four hour emergency service call center to offer immedia...

Page 24: ...ANEL ASSEMBLY BLK 1 16 5005520 MOTOR PANEL RIGHT SPOT S S 1 4 NU 2437 NUT 1 4 20 HEX S S 32 PE 27605 MOTOR PANEL RIGHT SPOT BLK 1 5 SC 28434 SCREW 10 32 X 3 8 HEX HD S S 56 17 5008154 BOTTOM ASSEMBLY S S 1 6 5008155 TOP ASSEMBLY S S 1 5005238 BOTTOM ASSEMBLY BLK 1 5005245 TOP ASSEMBLY BLK 1 18 BG 27596 SPIT BEARING 6 7 SC 22729 SCREW 1 4 20 X 1 2 HEX HEAD 103 19 SC 22378 8 32 X 3 8 TRUSS HEAD SCRE...

Page 25: ...Part numbers and drawings are subject to change without notice F INAL FLOOR ASSEMBLY FRONT VIEW J 31 7 30 1 5 6 4 3 2 27 28 29 20 21 25 26 22 19 12 13 10 9 8 23 24 11 DETAIL J 1 2 15 16 17 18 14 FINAL FLOOR ASSEMBLY BACK VIEW DETAIL H 1 2 33 34 32 H DETAIL J 1 2 DETAIL H 1 2 ...

Page 26: ...Y S S 1 15 BU 27579 SPIT BUSHING 6 5005237 MAIN STRUCTURE ASSEMBLY BLK 1 16 CL 27574 O RING CLIP 6 44 BK 33364 T BLOCK MODULAR 4 17 SA 27518 SEAL SHAFT ROTARY 6 45 BN 34417 BURNER 3 18 BG 28033 BEARING 6 46 NU 2215 NUT 10 32 NF HEX MS 18 8 S S 12 19 1006538 COVER REAR RIGHT S S 1 47 NU 2437 NUT 1 4 20 HEX S S 24 PE 27606 COVER REAR RIGHT BLK 1 48 RA 27583 CAST RAIL 6 20 CL 23979 CLEVIS CLIP 12 49 ...

Page 27: ...r shaft to motor see drawing for spacing Use Locktite on screws 6 10 ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 MO 34412 MOTOR 1 6 WS 2294 LOCK WASHER 1 4 8 2 DV 27620 KEY 3 16 SQ X 0 5 1 7 1010023 MOTOR SPACER 1 3 1006817 MOTOR MOUNT BRACKET 1 8 WS 24396 WASHER M8 S S SERRATED BEVEL 1 4 SC 27385 SCREW 1 4 20 X 3 4 LG HEX HEAD 5 9 CR 27580 MOTOR SHAFT CONNECTOR 1 5 SI 27589 SPIT C...

Page 28: ...VEN LIGHT 2 5 1006546 TOP COVER 1 20 5005516 MAGNET ASSEMBLY 3 6 SC 22729 SCREW 1 4 20 X 1 2 HEX HEAD 25 21 NU 2437 NUT 1 4 20 HEX S S 2 7 WS 22096 3 8 LOCK WASHER 18 8 15 22 GL 27575 GLASS LAMP 3 8 IN 24588 INSULATION 1 THICK CER WOOL 2 23 5005255 TOP ASSEMBLY SPOT WELD S S 1 9 RP 3952 LAMP RECEPTACLE 120V USA 3 PE 27604 TOP ASSEMBLY SPOT WELD BLK 1 10 SC 26520 SCREW 10 X 1 2 SMS HEX HEAD SLOTTED...

Page 29: ...RT NO DESCRIPTION QTY 1 VA 25527 VALVE 3 4 NPT GAS 1 2 PP 29563 PIPE 1 2 NPT X 6 TBE 1 3 VA 27519 COMBINATION GAS VALVE 1 4 PP 29562 PIPE 1 2 NPT X 15 TBE 1 5 BU 26460 BUSHING 2 6 EB 25543 3 4 FEMALE X 3 4 FEMALE 1 7 PP 27593 PIPE WELD ASSEMBLY 1 8 VA 27516 GAS BURNER VALVE L H OFF 3 9 VA 28444 VALVE CONVERSION KIT PROPANE ONLY 1 2 1 5 4 3 7 6 8 DETAIL A 1 1 NOT SHOWN ...

Page 30: ... 3 11 14 AR 6G Rotisserie Operation Care Manual 28 Part numbers and drawings are subject to change without notice 4 10 11 13 15 24 2 19 20 5 21 26 5 23 9 25 3 31 28 2 22 19 30 12 29 18 17 1 27 14 13 16 8 6 7 B OTTOM ASSEMBLY ...

Page 31: ...28 5005252 GAS PLUMBING ASSEMBLY 1 10 1006511 BOTTOM COVER BACK COVER 1 29 NU 2437 NUT 1 4 20 HEX S S 19 11 1006509 BOTTOM SIDE PANEL RIGHT S S 1 30 1008936 SUPPORT BRACKET 6 PE 27610 BOTTOM SIDE PANEL RIGHT BLK 1 31 SW 34985 SWITCH SPARK 3 12 NU 24613 1 4 20 INSERT NUT 38 5012978 SPARK SWITCH SERVICE KIT for units prior to 2011 contact service with serial 1 13 5008607 CASTER WELD WITH LH BRAKE 2 ...

Page 32: ...d be replaced with an exact replacement or with a factory recommended replacement These bulbs have been treated to resist breakage and must be replaced with similarly treated bulbs in order to maintain compliance with NSF standards DO NOT over tighten bulbs in their receptacles as this can cause damage to the bulb filament CAUTION DO NOT HANDLE NEW BULB WITH BARE HANDS WHITE COTTON GLOVES SHOULD B...

Page 33: ...__________________ UPPER CLEARANCE _______________________ GAS CONNECTIONS Verify that gas connections are 3 4 NPT pipe or 3 4 commercial flexible gas connector Verify incoming gas pressure is at least 7 WC for natural gas and 11 WC for propane Verify that gas valve outlet pressure is 5 WC for natural gas and 10 WC for propane Verify that if a commercial flexible gas connector is used that it is n...

Page 34: ...MN 28648 Rev 3 11 14 AR 6G Rotisserie Operation Care Manual 32 ...

Page 35: ...liday rates or any additional fees To be valid a warranty claim must be asserted during the applicable warranty period This warranty is not transferable THIS WARRANTY DOES NOT APPLY TO 1 Calibration 2 Replacement of light bulbs door gaskets and or the replacement of glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used u...