Alto-Shaam AR-7E, Installation Operation & Maintenance

Page 1: ...ITH AR 7VH VENTLESS HOOD Rotisserie Electric P R I N T E D I N U S A MN 28907 02 09 W164 N9221 Water Street P O Box 450 Menomonee Falls Wisconsin 53052 0450 USA PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com ...

Page 2: ... Shaam service department if you have any questions concerning installation operation or maintenance NOTE All claims for warranty must include the full model number and serial number of the unit U N PA C K I N G 1 Carefully remove the appliance from the carton or crate NOTE Do not discard the carton and other packaging material until you have inspected the unit for hidden damage and tested it for ...

Page 3: ... A U T I O N Used to indicate the presence of a hazard that can or will cause minor personal injury property damage or a potential unsafe practice if the warning included with this symbol is ignored C A U T I O N Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored D A N G E R Used ...

Page 4: ...ian Installation and start up adjustments are the responsibility of the dealer or user These adjustments include but are not limited to thermostat calibration door adjustment leveling electrical hook up and installation of optional casters or legs LEVELING Level the appliance from side to side and front to back with the use of a spirit level We recommend checking the level periodically to make cer...

Page 5: ...8 7 8 859mm 35 13 16 909mm 40 3 16 1020mm 38 3 16 970mm 4 3 8 111mm 32 7 16 824mm 25 1 2 649mm 88 3 4 2255mm WITH PASS THROUGH OPTION 57 1 16 1449mm 32 7 16 824mm WITH PASS THROUGH OPTION PASS THROUGH OPTION 58 3 4 1492mm WITH SOLID BACK 30 3 8 722mm 32 813mm WITH SOLID BACK 59 3 16 1504mm WITH PASS THROUGH OPTION C L Electrical Connection at base of unit Steam Vent at top 25 7 16 646mm 40 3 16 10...

Page 6: ...OPTION PASS THROUGH OPTION 16 404mm 37 1 8 942mm 57 1447mm WITH SOLID BACK 88 7 16 2246mm WITH PASS THROUGH OPTION PASS THROUGH OPTION 29 9 16 750mm WITH SOLID BACK 61 1549mm WITH PASS THROUGH OPTION 25 1 2 646mm 33 5 8 853mm WITH PASS THROUGH OPTION 33 5 8 853mm WITH PASS THROUGH OPTION 29 9 16 750mm WITH SOLID BACK VENTLESS HOOD WITH FLAT DOOR VENTLESS HOOD WITH CURVED DOOR 30 1 4 767mm WITH PAS...

Page 7: ... protection against potential difference The terminal is marked with the following symbol ELECTRICAL CONNECTION THE ROTISSERIE CAN BE HARD WIRED PERMANENT WIRING FOR ALL OVENS MUST BE INSTALLED BY A LICENSED ELECTRICIAN IN ACCORDANCE WITH APPLICABLE LOCAL ELECTRICAL CODES 230V ROTISSERIES FOR HARD WIRING MUST BE EQUIPPED WITH AN EXTERNAL MAIN SWITCH WHICH DISCONNECTS ALL POLES WITH A CONTACT SEPAR...

Page 8: ...ions require 6 152mm leg assembly 5001414 or 5 127mm casters 4007 OVERALL HEIGHT 54 7 16 1384mm AR 7VH ventless hood over AR 7E rotisserie over AR 7H companion holding cabinet Requires 6 152mm legs with flanged feet 5001761 bolted to the floor OVERALL HEIGHT 90 13 16 2307mm C A U T I O N STACKING APPLICATIONS OUTSIDE THE U S REQUIRE FLANGED FEET AND MUST BE BOLTED TO THE FLOOR C A U T I O N MAKE C...

Page 9: ...ith a washer lock washer and nut inside lower unit Securely tighten all four screws 7 Attach a strain relief bushing to the bottom panel of the lower unit to the left of the existing power cord B 8 Route power cord from upper unit through the strain relief bushings then tighten bushings 9 Replace the access panels on both units 10 Attach 4 Support Brackets 1010092 and any required feet or casters ...

Page 10: ...1761 MULTI PURPOSE WIRE BASKET 50 diameter pin BS 26019 SPITS ANGLED SPIT STAINLESS STEEL PIERCING SPIT STAINLESS STEEL TURKEY SPIT STAINLESS STEEL ANGLED SPIT TEFLON COATED SI 25934 SI 25729 SI 26980 5001335 STACKING ASSEMBLY AR 7E OVER AR 7H 208 240V 1PH FACTORY INSTALLED AR 7E OVER AR 7H 208 240V 3PH AR 7E OVER AR 7H 380 415V 5008787 5008948 5008922 STANDS AR 7E W SHELF 36 914mm AR 7E OVER 750 ...

Page 11: ... Temperature Indicator Bar 1 Cook Temperature Indicator Bar 2 ON OFF Power Key Cook Key Start Key Preset Menu Program Keys OPTION Preset Program Cancellation Key Jog Key TO ROTATE SPITS IN INCREMENTS FOR PRODUCT REMOVAL WHEN DOOR IS OPEN Holding Indicator Bar Product Ready Indicator Bar UP Arrow Key LED Display DOWN Arrow Key Preset Key Lock Indicator Bar Time Key Hold Key Indicator Light Undersco...

Page 12: ...ate for TIME 1 Press the TIME key again if 2 step cooking is required Time indicator bar will illuminate for TIME 2 Press the HOLD key The HOLD underscore light will illuminate The display will indicate the last set holding temperature Product programming can be considered complete after the holding temperature has been set or additional browning time can be added if desired Automatic holding time...

Page 13: ...PREHEAT UNTIL THE COOK TEMPERATURE IS REACHED ALWAYS ALLOW THE ROTISSERIE TO PREHEAT TO THE FULL SET COOKING TEMPERATURE When fully preheated the START key and the PRODUCT READY BAR will flash and the control will beep four times LOAD PRODUCT PRESS START The spit motor will begin to rotate The display will alternate between showing the set cook temperature and set cook time When the cooking time a...

Page 14: ...lected Additional programs can be stored in the remaining PRESET Keys if not previously programmed TO COOK WITH PRESET MENU KEYS PRESS AND RELEASE CONTROL ON OFF KEY The control will beep and the green indicator light on the ON OFF key will illuminate The amber hold indicator will illuminate The oven will begin operating in the hold mode The previously set hold temperature will be displayed The gr...

Page 15: ...he preset lock indicator will extinguish Release all keys The preset keys are now unlocked and ready for programming FAHRENHEIT OR CELSIUS SELECTION With the control OFF PRESS AND HOLD the UP arrow key for 2 seconds to toggle the temperature scale When toggled the new temperature scale will appear on the display COOL DOWN To cool down the unit Press the Stop button PRESS AND HOLD the Cool Down key...

Page 16: ...When inserting the basket put the smooth pin A end in first When removing the basket the machined pin B comes out first IMPORTANT NOTE When using a partial quantity of standard or optional spits space the spits evenly as possible around the drive wheel to maintain balance and even rotation SPECIA L ATTENTION A combination of standard piercing and basket spits can be used at the same time but NOT i...

Page 17: ...SI 25729 will accommodate 4 2 1 2 lb 1 1 kg to 3 1 2 lb 1 6 kg whole chickens per spit BASKET SPIT OPTION Basket spits Item BS 26019 with 50 diameter pin are useful for irregular size products denser items or heavier products that need more support than the piercing spits TURKEY SPIT OPTION The optional turkey spit Item SI 26980 will accommodate a turkey up to 25 lb PRODUCT LOADING AR 7E Rotisseri...

Page 18: ...TIONS WHEN LONG TERM HOLDING IN THE ROTISSERIE Press the ON OFF key Press and set the COOK key COOK TEMPERATURE 1 425 F 218 C Press and set the COOK key for 2 step cooking COOK TEMPERATURE 2 NOT REQUIRED Press and set the TIME key TIME 1 20 MINUTES Press and set the TIME key for 2 step cooking TIME 2 NOT REQUIRED Press and set the HOLD key 160 F 71 C Press the HOLD key again to add BROWNING TIME N...

Page 19: ... LONG TERM HOLDING IN THE ROTISSERIE Press the ON OFF key Press and set the COOK key COOK TEMPERATURE 1 375 F 190 C Press and set the COOK key for 2 step cooking COOK TEMPERATURE 2 425 F 218 C Press and set the TIME key TIME 1 20 MINUTES Press and set the TIME key for 2 step cooking TIME 2 20 MINUTES Press and set the HOLD key 160 F 71 C Press the HOLD key again to add BROWNING TIME 5 MINUTES WHEN...

Page 20: ...T Press the ON OFF key Press and set the COOK key COOK TEMPERATURE 1 250 F 121 C Press and set the COOK key for 2 step cooking COOK TEMPERATURE 2 375 F 191 C Press and set the TIME key TIME 1 40 MINUTES Press and set the TIME key for 2 step cooking TIME 2 5 MINUTES Press and set the HOLD key 150 F 66 C Press the HOLD key again to add BROWNING TIME 15 MINUTES WHEN PREHEATED LOAD PRODUCT PRESS START...

Page 21: ... SUGGESTED SPIT PIERCING Press the ON OFF key Press and set the COOK key COOK TEMPERATURE 1 250 F 121 C Press and set the COOK key for 2 step cooking COOK TEMPERATURE 2 350 F 177 C Press and set the TIME key TIME 1 1 1 2 HOURS Press and set the TIME key for 2 step cooking TIME 2 15 MINUTES Press and set the HOLD key 150 F 66 C MEDIUM DONENESS Press the HOLD key again to add BROWNING TIME 15 MINUTE...

Page 22: ...n abrasive cleaning products designed for use on stainless steel surfaces Cleaning agents must be chloride free compounds and must not contain quaternary salts Never use hydrochloric acid muriatic acid on stainless steel surfaces Always use the proper cleaning agent at the manufacturer s recommended strength Contact your local cleaning supplier for product recommendations CLEANING MATERIALS The cl...

Page 23: ... Spray heavily soiled areas with a water soluble degreaser and let stand for 10 minutes After 10 minutes remove soil with a plastic scouring pad 10 Rinse surfaces thoroughly by wiping with sponge and clean warm water 11 Remove excess water with sponge and wipe dry with a clean cloth or air dry Leave door open until interior is completely dry Always replace all removable parts including drip pan an...

Page 24: ...nge can be used to remove the dissolved grease Reinstall fan panel and tighten screws finger tight UNIT MAY BE RUN AFTER CLEANING FOR 30 40 MINUTES TO AID IN DRYING ALTHOUGH THERE MAY BE SOME SMOKING WHICH IS NORMAL Check for physical damage and loose screws Correct any problems before they begin to interfere with the operation of the oven DAILY GASKET CLEANING CLEAN CONVECTION BOX CHECK OVERALL C...

Page 25: ...ut down Defective air sensor AIR SENSOR TEST Test air sensor by placing sensor in ice water bath Use an ohm meter set on the ohm scale The reading should be 100 ohms resistance The sensor must be replaced if the reading is more than 2 ohms higher or lower E 70 Configuration Connector Error Inoperative Oven Check control connections for loose wires E 78 Voltage Low Inoperative Oven If 208 240 VAC v...

Page 26: ...753 FULL ASSEMBLY SERVICE VIEW D A N G E R LOCK OUT OR POST BREAKER PANEL UNTIL SERVICE WORK HAS BEEN COMPLETED D A N G E R DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING D A N G E R ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES C A U T I O N THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHN...

Page 27: ...A B C D C A U T I O N The performance of this unit has been optimized using the factory provided bulbs These bulbs should be replaced with an exact replacement or with a factory recommended replacement These bulbs have been treated to resist breakage and must be replaced with similarly treated bulbs in order to maintain compliance with NSF standards DO NOT over tighten bulbs in their receptacles a...

Page 28: ...Disk Hub S S 1001636 Drive Disk SI 25934 Spit Angled Assembly DV 26108 Slave Disk Hub 1001636 Disk Slave SC 22729 1 4 20 x 1 2 Slot Hex Head Screws WS 2294 Washer 1 4 Lockwasher AD 22591 Adhesive Thread Sealing Compound REV 01 07 SERVICE VIEW 1 AR 7E Rotisserie with AR 7VH Ventless Hood Operation Care Manual 27 SERVICE ...

Page 29: ...SINGLE PANE FLAT GLASS DOOR DOOR REPLACEMENT STEP 1 REMOVE TOP PIN PI 26350 FROM BRACKET A USING A SMALL SCREWDRIVER STEP 2 ASSEMBLE DOOR ON UNIT WITH SPACERS AS SHOWN DETAIL B STEP 3 MAKE CERTAIN DOOR IS ALIGNED AND REINSERT TOP PIN WA R N I N G DO NOT ATTEMPT TO REMOVE THE DOOR WITHOUT ASSISTANCE THE DOOR IS EXTREMELY HEAVY WILL BE DAMAGED IF DROPPED AND MAY CAUSE SERIOUS INJURY AR 7E Rotisserie...

Page 30: ...UCTIONS Assembly 5006214 1 INSTALL 1006652 USING 16 SC 25849 SCREWS IN LOCATIONS MARKED A 2 INSTALL 1006746 INTO 1006652 USING 4 SC 27843 SCREWS 8 SC 2459 AND 4 1002822 SPACERS 3 SEAL COMPLETE PERIMETER OF OPENING WITH SILICONE GS 28123 1002822 4 SC 2459 8 SERVICE VIEW 3 STAINLESS STEEL BACK PA NEL AR 7E Rotisserie with AR 7VH Ventless Hood Operation Care Manual 29 SERVICE ...

Page 31: ...VIEW 4 DOUBLE PA NE CURVED GLASS DOOR DOOR REPLACEMENT STEP 1 REMOVE TOP PIN PI 26350 FROM BRACKET A USING A SMALL SCREWDRIVER STEP 2 ASSEMBLE DOOR ON UNIT WITH SPACERS AS SHOWN DETAIL B STEP 3 MAKE CERTAIN DOOR IS ALIGNED AND REINSERT TOP PIN WA R N I N G DO NOT ATTEMPT TO REMOVE THE DOOR WITHOUT ASSISTANCE THE DOOR IS EXTREMELY HEAVY WILL BE DAMAGED IF DROPPED AND MAY CAUSE SERIOUS INJURY AR 7E ...

Page 32: ...8 32 x 3 8 FASTENERS REQUIRED 1 1002143 WASHER DOOR SPACE BOTTOM 1 WS 22298 WASHER FLAT M8 3 SC 2900 SCREW 5 16 18 x 5 8 1 PI 26350 PIN DOOR TOP 1 PI 26352 PIN DOOR BOTTOM 1 NU 25897 NUT HEX JAM 5 16 18 1 SC 25781 SCREW INSERT 6 SC 22378 SCREW 8 32 x 3 8 5008322 INNER GLASS 5008322 INNER GLASS REV 02 09 HINGE SIDE HINGE SIDE 5007824 OUTER GLASS 5007824 OUTER GLASS HD 26900 DOOR HANDLE SERVICE VIEW...

Page 33: ...ATTACH USING SC 23455 6 32 X 3 8 BA 33554 ATTACH USING SC 23455 6 32 X 3 8 BK 3023 ATTACH USING SC 2071 10 32 X 3 4 PAN HEAD RL 33930 ATTACH USING SC 23455 6 32 X 3 8 FA 33931 ASSEMBLY NUMBERS 5005956 208 240V 1 PH 5005462 208 240V 3 PH 5006459 380 415V 3 PH BU 27388 BU 27387 DETAIL A 1002048 1002261 SN 33540 BK 33546 NOT SHOWN SC 2254 6 32 x 3 8 SERVICE VIEW 5 ELECTRICAL AR 7E Rotisserie with AR ...

Page 34: ...SERVICE VIEW 5A ELECTRICAL AR 7E Rotisserie with AR 7VH Ventless Hood Operation Care Manual 33 SERVICE 1 5 6 4 7 8 9 10 11 13 12 2 3 ...

Page 35: ...WS 2294 DRIVE TUBE ASSEMBLY DV 26863 SCREW HEX HEAD SLOT 1 4 20 X 1 2 SC 22729 SPIT ANGLED SI 25934 SPIT PIERCING OPTION SI 25729 WASHER 1 4 LOCKWASHER WS 2294 SERVICE VIEW 2 AND 3 DOOR ASSEMBLY CONTROL SIDE FLAT 5006806 DOOR ASSEMBLY NON CONTROL SIDE FLAT 5006996 DOOR HINGES NON CONTROL HINGES NOT SHOWN CONTROL SIDE TOP NON CONTROL BOTTOM 1002596 CONTROL SIDE BOTTOM NON CONTROL TOP 1002597 DOOR P...

Page 36: ...23455 SCREW 6 32 x 1 1 4 SC 2365 SENSOR AMBIENT TEMPERATURE SN 33540 SENSOR CLIP 1002261 SENSOR GUARD 1002048 SWITCH FAN FAIL SW 33907 SWITCH BRACKET FAN FAIL 1001913 SWITCH HIGH LIMIT SW 34454 TERMINAL BLOCK BK 3023 TERMINAL BLOCK PORCELAIN NOT SHOWN BK 33546 TRANSFORMER TN 33460 SERVICE VIEW 5A SWITCH FAN FAIL SW 33907 AIR DUCT 1002068 TRANSFORMER TN 33460 RELAY POWER RL 33930 SWITCH HIGH LIMIT ...

Page 37: ...he rotisserie control circuit This switch must also be used to reset hood controls after any problem with the filters See illustrations on following pages of this manual NOTE If the filters are dirty or in need of replacement the hood will not reset and the rotisserie will not operate until they have been cleaned and or replaced VENTLESS HOOD CONTROL HOOD OPERATION ELECTRICAL CONNECTION 1 An ident...

Page 38: ... FRAME PROVIDED WITH THE HOOD GREASE FILTERS METAL HOUSING PLENUM The metal grease filter is located immediately inside the hood Cleaning frequency should be based on oven usage Grease laden products such as red meat poultry etc require cleaning frequency of at least once a week Remove the grease filter by pulling it straight out of the housing from either side Place the filter in the dishwasher o...

Page 39: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 19 20 4 21 22 10 23 24 20 25 10 26 27 28 29 30 31 32 7 35 33 34 36 34 37 15 18 17 16 ELECTRICAL ASSEMBLY CLOSEUP 5008919 AR 7E Rotisserie with AR 7VH Ventless Hood Operation Care Manual 38 VENTLESS HOOD SERVICE ...

Page 40: ...2 1 18 FUSE 15A CLASS G FU 3775 2 19 ELECTRONIC COMPONENT ASSEMBLY 5008919 1 20 CLIP CT HOLDING M6 CL 22196 4 21 CT PRESSURE 29 VHC SW 33538 1 22 PLATE COVER FAN HOUSING 1009737 1 23 FANS CT 208 240V TANS VHC 5 FA 3716 1 24 ASSEMBLY WELD PANEL BOTTOM RIGHT HAND 5009151 1 LEFT HAND 5009504 1 25 PANEL CONTROL SIDE RIGHT HAND 1008459 1 LEFT HAND 1010132 1 26 FILTER ASSEMBLY ODOR 5008976 1 27 FILTER A...

Page 41: ... MODEL CURVED DOOR FLAT DOOR ITEM DESCRIPTION PART NO QTY PART NO QTY 1 HOUSING DEFLECTOR EXHAUST 1010387 1 1010387 1 2 DOOR ASSEMBLY NON CONTROL SIDE 5009542 1 5009805 1 3 HINGE DOOR REAR 1007758 1 1007758 1 4 COVER SIDE 1007843 2 1007843 2 5 HINGE DOOR FRONT 1007756 1 1007756 1 6 DOOR ASSEMBLY CONTROL SIDE 5007184 1 5007184 1 7 COVER TOP 1007841 1 1007841 1 ...

Page 42: ...AR 7E Rotisserie with AR 7VH Ventless Hood Operation Care Manual 41 ...

Page 43: ...AR 7E Rotisserie with AR 7VH Ventless Hood Operation Care Manual 42 ...

Page 44: ...AR 7E Rotisserie with AR 7VH Ventless Hood Operation Care Manual 43 ...

Page 45: ...AR 7E Rotisserie with AR 7VH Ventless Hood Operation Care Manual 44 ...

Page 46: ...warranty claim must be asserted during the applicable warranty period This warranty is not transferable THIS WARRANTY DOES NOT APPLY TO 1 Calibration 2 Replacement of light bulbs and or the replacement of display case glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used under conditions of abuse misuse carelessness or a...