Alto-Shaam ASC-4E Series, Installation Operation & Maintenance

Page 1: ...3800 800 558 8744 U S A CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com Consult instructions for operation and use ASC 2E ASC 4E Electronic Control Convection Oven Electric Installation Operation Maintenance Printed in u s a ASC 2E with Mobile Stand Option 5004687 ASC 4E with Stand Option 5003489 ...

Page 2: ...ry 3 Transportation Damage and Claims 4 Unpacking 5 Safety Procedures 6 Installation 8 Dimensions 10 Accessories 11 Electrical Connection 12 Stacking and Venting 13 Operation 16 Cleaning and Preventative Maintenance 23 Troubleshooting 25 Service 26 Limited Warranty Back cover ...

Page 3: ...to Shaam Tech Team Service Department if you have any questions concerning installation operation or maintenance 1 800 558 8744 servicedept alto shaam com CAUTION Appliance and accessories may be heavy To prevent serious injury always use a sufficient number of trained and experienced workers when moving or leveling appliance and handling accessories Environmental Conditions Operational Environment...

Page 4: ...age and request an inspection Mail a written confirmation to the carrier s office with the time date and the person called 7 Save any packages and packing material for further inspection by the carrier 8 Promptly file a written claim with the carrier and attach copies of all supporting paperwork Alto Shaam will continue our policy of assisting our customers in collecting claims which have been pro...

Page 5: ... for training operators Additional manuals are available from the manufacturer Read all instructions in this manual carefully before installing this appliance using the appliance or performing routine maintenance Following procedures other than those indicated in this guide to use and clean the appliance is considered inappropriate and may cause damage injury or fatal accidents in addition to void...

Page 6: ...eference only and are intended for use by qualified and trained technicians This manual should be considered a permanent part of this appliance This manual and all supplied instructions diagrams schematics parts lists notices and labels must remain with the appliance if the item is sold or moved to another location NOTICE Indicates information considered important but not hazard related e g messag...

Page 7: ...rious injury Be extremely careful when moving appliances because the food trays may contain hot fluids that may spill causing serious injury Always open the appliance door very slowly Escaping hot vapors or steam can cause serious injury or death If the gas appliance is installed under an exhaust hood the hood must be switched On when the appliance is in use to avoid the build up of combustion gas...

Page 8: ...2mm x 765mm Interior 20 x 15 x 21 508mm x 381mm x 533mm ASC 4E Weight Net 490 lb 222 kg Ship 535 lb 243 kg Crate dimensions L x W x H 53 X 45 X 49 1346mm x 1143mm x 1245mm Minimum entry clearance 31 1 2 800mm uncrated ASC 4E Dimensions H x W x D Exterior 57 1 2 x 38 x 44 1 2 1461mm x 965mm x 1130mm Interior 24 x 29 1 8 x 25 610mm x 740mm x 635mm Minimum clearance requirements Back 0 0mm Left side ...

Page 9: ...ntenance instructions thoroughly before installing servicing or operating this equipment CAUTION Appliance and accessories may be heavy To prevent serious injury always use a sufficient number of trained and experienced workers when moving or leveling appliance and handling accessories Restraint Requirements Mobile Equipment Any appliance that is not furnished with a power supply cord but includes ...

Page 10: ... 3 8 86mm 23 1 4 590mm 4 11 16 119mm 1 25mm 21 1 8 536mm 3 1 4 83mm 25 7 16 646mm 30 1 8 765mm Exhaust Electrical 2 51mm from bottom ASC 2E ASC 4E Product Pan Capacity 27 lb 12 kg maximum 17 qts 15 liters Nine 9 18 x 13 x 1 half size sheet pans 5 chrome plated wire shelves with 2 removable side racks and 9 shelf positions spaced at 1 5 8 41mm Product Pan Capacity 72 lb 33 kg maximum 45 qts 43 lite...

Page 11: ...inless Steel Mobile with Cooling Racks Casters 38 H 965mm 5003786 Stationary with Cooling Racks Bullet Feet 5003489 Stationary with Cooling Racks Seismic Feet 5003787 Min 34 1 4 870mm Max 35 1 2 902mm H feet are adjustable Accessories ASC 2E Caster Kit 6 152mm 5013871 Leg Kit 4 102mm Seismic feet 5004688 Leg Kit with Bullet feet 19 1 2 495mm height 5005169 with Seismic feet 19 1 2 495mm height 500...

Page 12: ...he oven for access to the terminal block The oven is wired at the factory for either single phase or three phase service as indicated on the original purchase order Input voltage and phase must match the voltage and phase of the oven Visually check all electrical connections WARNING To prevent serious injury death or property damage All electrical connections must be made by a qualified and traine...

Page 13: ... Shown CAUTION Appliance and accessories may be heavy To prevent serious injury always use a sufficient number of trained and experienced workers when moving or leveling appliance and handling accessories Notice Actual unit may be different than shown Part numbers and drawings are subject to change without notice ...

Page 14: ...ty 1 Riser flue electric 1004984 1 2 Screw 10 SMS 5LG SC 26520 5 NOTE Actual unit may be different than shown 1 2 Remove top elbow vent prior to installing riser Assemble venting components 1 and 2 as shown CAUTION Appliance and accessories may be heavy To prevent serious injury always use a sufficient number of trained and experienced workers when moving or leveling appliance and handling accessor...

Page 15: ...sters Rigid CS 25674 2 Casters Swivel W Brake CS 25675 2 4 Bracket Stand 1004461 1 5 Bracket Attachment 1004369 2 6 Channel Back 1004460 1 7 Shelf Stand 1004466 1 8 Rack Oven Support SR 26551 2 9 Oven Rack SH 26795 6 10 Screws 1 4 20 X 1 2 Hex Head SC 22729 27 11 Nut 1 4 20 Nylon Insert 18 8 S S NU 23984 27 128 Lock Washer 1 4 Stainless Steel WS 2294 27 Not shown Oven stand 5003489 shown Part numb...

Page 16: ...o remove surface oils and the accompanying odor produced during the first use of the oven 1 Wipe all wire shelves side racks and the full oven interior with a clean damp cloth 2 Close the oven doors press the power switch to the ON position and set the thermostat to 300 F 149 C 3 Allow the oven to cycle for approximately 2 hours or until no odor is detected Preheating Always preheat a cold oven fo...

Page 17: ...OSITION 1 5 9 POSITION 1 6 1 The best arrangement for broiling baking cookies and for other baked goods under 2 1 2 65mm in height This arrangement can also be used as the maximum capacity for reconstituting frozen entrées 2 General baking with the use of sheet pans for products under 3 1 2 89mm in height Products include cakes pies muffins or extended dishes in 20 x 12 x 2 1 2 deep pans 530mm x 3...

Page 18: ...ws 4 Cook Indicator 5 Temperature Indicator 6 Probe Indicator 7 Preset Lock Indicator 8 Cook Key 9 Probe Key 10 Time Key 11 Preset Lock Key 12 Start Stop Key 13 Preset Keys 1 7 14 Cancel Key 15 Fan Speed Key 16 Cool Down Key 17 Main Power Switch Control Identification 1 2 4 5 8 12 9 16 3 6 7 15 10 17 13 11 14 ...

Page 19: ... remaining time To cook by probe optional If cooking by probe remove probe from its bracket wipe the probe tip with a disposable alcohol pad and properly insert probe into product When cooking by Probe 11 the Display 2 will alternate between cook temperature probe temperature and elapsed time 2 Close the oven door push Start Stop 12 3 After cook cycle is complete and product is ready The Display 2...

Page 20: ...ock a Preset 13 1 through 7 push Preset Lock 11 simultaneously with the up arrow To unlock push the Preset Lock 11 simultaneously with the down arrow At this point push Start Stop 12 twice This will protect the Preset 13 in case of a power outage Important After programming a specific product into the memory of a preset it is very important to make a written permanent record of the product and the...

Page 21: ...a disposable alcohol pad to clean and sanitize before using Only the tip of the probe senses the internal product temperature therefore it is important the tip be placed correctly in the product for internal temperature accuracy Push the probe tip halfway into the product positioning the tip at the center of the food mass When inserting the probe into solid foods such as meat roast or poultry brea...

Page 22: ...ans should be centered between side racks and each shelf should be loaded evenly to allow proper air circulation within the oven compartment 9 To ensure even cooking when baking weigh or measure the product in each pan 10 ASC 2E When cooking five pans of product start from the bottom of the oven and use side rack positions 1 3 5 7 and 9 ASC 4E When cooking six pans of product start from the bottom...

Page 23: ... Failure to observe this precaution will void the warranty Always use the proper cleaning agent at the manufacturer s recommended strength Contact your local cleaning supplier for product recommendations Cleaning Materials Cleaning can usually be accomplished with the proper cleaning agent and a soft clean cloth When more aggressive methods are needed use a non abrasive scouring pad on difficult a...

Page 24: ... 6 Wipe door gaskets thoroughly since these areas harbor food debris and grease 7 Rinse surfaces by wiping with a clean cloth or sponge and clean warm water 8 Remove excess water with a sponge and wipe dry with a clean cloth or air dry Leave doors open until interior is completely dry Replace side racks and shelves Always follow appropriate state or local health hygiene regulations regarding all a...

Page 25: ... the print replace the control E 78 Voltage low Voltage below 90 VAC on a 125 VAC unit or below 190 VAC on a 208 240 VAC unit Correct voltage E 79 Voltage high Voltage over 135 VAC on a 125 VAC unit or over 250 VAC on a 208 240 VAC unit Correct voltage E 80 EEPROM Error Ensure that all temperatures and times are properly set Contact factory if problem persists E 81 EEPROM Error Contact factory E 8...

Page 26: ...p and side 1005455 1 2 Motor MO 34208 1 3 Panel overlay PE 26977 1 4 Switch ON OFF cool down SW 34112 1 5 Feet See page 11 4 6 Oven rack SH 26894 5 7 Gasket Top Bottom 1005316 2 Side 1005311 2 8 Cover bottom hinge 1005458 1 9 Latch LT 26976 2 10 Door assembly DR 27848 1 11 Side rack SR 26893 2 12 Cover top hinge 1005459 1 Full Assembly ASC 2E ...

Page 27: ...outer 2 5kW 240V EL 34210 1 8 Element outer 2 5kW 208V EL 34211 1 9 Element inner 2 5kW 208V EL 34212 1 10 Fan housing 119mm x 119mm x 38mm FA 3568 1 11 Screw 6 32 x 1 2 flat SC 2239 2 12 Screw 10 32 x 1 2 NF Phil truss m s 18 8 S S SC 2661 4 13 Screw 10 x 1 2 SMS hex head slotted 208 240V 1PH SC 26520 11 Screw 10 x 1 2 SMS hex head slotted 208 240V 3PH SC 26520 12 14 Sensor SN 33541 1 15 Safety 3...

Page 28: ... ASC Series Convection Oven Service 1 3 2 5 4 15 16 14 6 55 40 26 21 20 19 18 49 48 51 52 53 54 28 27 12 29 23 46 45 44 43 37 36 35 38 17 34 39 9 25 22 24 12 10 4 42 41 47 33 56 32 31 30 13 11 50 7 8 Interior Assembly ASC 2E ...

Page 29: ... 16 flat WS 23725 4 40 Door assembly DR 27848 1 13 Motor 1 4HP 1725 1140RPM MO 34208 1 41 Screw 10 32 U C FHMS 18 8 PH SC 25004 4 14 Door panel louver RH 1006602 1 42 Screw 10 x 1 2 SMS hex head slotted SC 23670 25 15 Wheel blower WH 26895 1 43 Spacer SP 27997 1 16 Spacer motor SP 26975 4 44 Hinge plate top universal 1005423 2 17 Panel side RH 1005463 1 45 Bushing 0 63 x 0 63 BU 26433 2 18 Screw 5...

Page 30: ...anel overlay PE 26977 1 5 Switch fan hi lo SW 34101 1 6 Door assembly RH DR 27849 1 7 Feet see page 11 4 8 Gasket Top Bottom 1006606 2 Side 1000605 2 9 Oven rack SH 26795 6 10 Cover bottom hinge 1006678 1 11 Latch LT 26976 2 12 Door assembly LH window DR 27850 1 Door assembly LH solid DR 36068 1 13 Side rack SR 26396 2 14 Cover top hinge 1006679 1 15 Panel louvered access 1006672 1 16 Cord CD 3409...

Page 31: ...ing Bk 24427 1 11 Block 2 terminal porcelain Bk 33546 1 12 Element rear 240V El 34125 1 Element rear 208V El 34128 1 Element rear 480V El 34345 1 13 Element front 208V El 34126 1 Element front 240V El 34129 1 Element front 480V El 34347 1 14 Element middle 208V El 34127 1 Element middle 240V El 34146 1 Element middle 480V El 34346 1 15 Screw 6 32 x 1 2 NC Phil flat Sc 2239 2 16 Sensor Sn 33541 1 1...

Page 32: ...v 5 03 17 ASC Series Convection Oven Service Interior Assembly ASC 4E 42 2 1 40 2 6 5 7 13 13 35 36 26 8 18 21 22 20 19 18 38 37 39 16 29 30 27 28 12 8 17 41 4 3 9 8 10 11 8 23 24 25 15 14 DETAIL A 31 32 34 33 43 43 ...

Page 33: ...ef BU 34606 2 18 Screw 5 16 18 x 5 8 hex cap SC 2900 6 19 Motor mount 1009810 1 20 Convection motor MO 34215 1 21 Washer lock 5 16 dia WS 2867 6 22 Nut hex 5 16 18 NU 2866 4 23 Tube flexible conduit 3ft TU 33178 1 24 Bracket tether BT 26884 1 25 Screw 10 32 x 1 2 NF Phil flat SC 23670 4 26 Box assembly high limit 5003658 1 27 Switch high limit SW 34150 1 28 Screw 10 32 x 1 4 pan head SC 26791 8 29...

Page 34: ...shing 0 63 x 0 63 BU 26433 4 4 12 Spacer SP 27997 2 2 13 Door assy RH DR 27849 1 1 14 Hinge door cam switch HG 27334 1 1 15 Screw set 10 32 x 0 25 lg SC 27433 1 1 16 Screw 10 32 x 1 2 NF Phil truss M S 18 8 S S SC 2661 2 2 17 Bracket door switch 1006712 1 1 18 Switch door roller SW 34164 1 1 19 Spacer door 1005449 2 2 20 Spacer door SP 26442 2 2 21 Door window LH assembly DR 27850 1 22 Door solid ...

Page 35: ...WS 23148 20 7 Chain door drive CH 26623 2 8 Sprocket door SO 26620 2 9 Block key sprocket BK 26625 2 Not shown A A 9 8 7 1 2 3 4 5 6 1 B B 2 1 6 6 7 5 Door Mechanism ASC 4E A A 9 8 7 1 2 3 4 5 6 1 B B 2 1 6 6 7 5 Item Description Part No Qty 1 Chain master link CH 26622 4 2 Linkage assembly short 5003667 2 3 Nut 10 32 UNF hex MS 18 8 SST NU 2215 8 4 Screw 10 32 x 0 75 SCH SC 26704 4 5 Linkage asse...

Page 36: ...3 4 2 Spacer door 1005449 2 3 Spacer door SP 26442 2 4 Door assembly LH window DR 27850 1 Door assembly LH solid DR 36068 1 5 Spacer SP 27997 2 6 Screw 1 4 20 x 1 2 hex head SC 22729 8 7 Nut 1 4 20 nylon insert 18 8 S S NU 23984 4 8 Top plate assembly 5005404 1 9 Door assembly RH DR 27849 1 10 Screw est 10 32 x 0 25 LG SC 27433 1 11 Hinge door cam switch HG 27334 1 4 ...

Page 37: ... MN 28665 Rev 5 03 17 ASC Series Convection Oven 37 Service ...

Page 38: ...38 MN 28665 Rev 5 03 17 ASC Series Convection Oven Service ...

Page 39: ... MN 28665 Rev 5 03 17 ASC Series Convection Oven 39 Service 3 ...

Page 40: ...40 MN 28665 Rev 5 03 17 ASC Series Convection Oven Service 3 ...

Page 41: ... MN 28665 Rev 5 03 17 ASC Series Convection Oven 41 Service 3 3 ...

Page 42: ...but not limited to compounds containing chloride or quaternary salts poor water quality or equipment with missing or altered serial numbers 5 Damage incurred as a direct result of poor water quality inadequate maintenance of steam generators and or surfaces affected by water quality Water quality and required maintenance of steam generating equipment is the responsibility of the owner operator 6 D...