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Alto 7760, Operator'S Manual & Parts List

The Alto 7760 Operator's Manual & Parts List is available for free download from our website. This comprehensive manual provides detailed instructions and essential information for operating and maintaining the Alto 7760. Accessible in a user-friendly PDF format, explore our website to obtain the invaluable manual you need.

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2-104

American-Lincoln

7760

MITSUBISHI S4Q2 DIESEL ENGINE (SUPPORTS, THROTTLE) - PARTS LIST

KEY NO.

PART NUMBER

DESCRIPTION

QTY

1

7-81-00273

Support, Engine

1

2

7-35-00017

Isolator, Engine Mount (Red Dot)

4

3

2-00-05067

Spacer, Snubbing Washer

8

4

7-08-01203

Bracket, Engine Rear

2

5

7-08-01205

Bracket, Engine Front

2

6

2-00-02310

Lock Washer, 3/8 Helical Spring

6

7

2-00-04705

Bolt, 3/8-16 x 1.25 LG Fin. Hex Head

6

8

2-00-02698

Screw, 1/2-20 x 3.50 LG HHC

4

9

2-00-00640

Nut, 1/2-20 Fiber Insert

4

10

2-00-04801

Flat Washer, 1.00 x .39 x .06

6

11

2-00-02312

Lock Washer, 1/2”

2

12

2-00-02360

Nut, 3/8-16 Hex

5

13

7-81-00276

Support, Engine Front

1

14

8-03-04321

Arm, Throttle

1

15

2-00-05043

Washer, 25/64 ID x 3/4 OD Plain

8

16

2-00-05957

Screw, M12 x 1.75 x 25mm HHC

8

17

2-00-05042

Lock Washer, M10 Helical Spring

18

18

2-00-05958

Screw, M10 x 1.25 x 20mm HHC

6

19

7-16-05045

Coupling, Engine

1

20

2-00-05963

Screw, M8 x 1.25 x 15mm 8.8 Blox

8

21

7-33-05144

Casting, Pump Plate

1

22

2-00-05961

Screw, M10 x 1.25 x 30mm HHC

12

23

7-08-01209

Bracket, Forward/Reverse Cable

1

24

8-90-07328

Wire, Ground to Frame

1

25

2-00-00232

Bolt, 3/8-16 Fin. Hex Head

1

26

2-00-03829

Lock Washer, 3/8 Int./Ext. Tooth

2

27

8-13-07094

Clamp, Conduit

1

28

2-00-04794

Screw, #10-24 x .63 BHS

2

29

2-00-00426

Flat Washer, .500 x .219 x .063

2

30

2-00-01246

Nut, #10-24 Elastic Stop

2

31

7-10-00024

Cable, Throttle (80”)

1

32

8-25-02036

Connector, Ball Joint

1

33

2-00-00626

Nut, 10-32

1

34

2-00-00633

Nut, 1/4-28 Fiber Insert

1

35

2-00-05528

Screw, M6 x1.0 x 12mm HHC

2

C2186-1/1-04

Summary of Contents for 7760

Page 1: ...e eingeben oder per Fax unter 0049 0 7351 575801 Heine Vertriebs GmbH WAP ALTO Reinigungssysteme Mettenbergerstr 4 D 88400 Biberach Riss Sitz D 88400 Mettenberg Mettenbergerstr 4 Amtsgericht Biberach Riß HRB 641174 Landgericht Ravensburg Geschäftsführer Jürgen Heine Dipl Ing FH Steuernummer 54 003 31698 FA Biberach ...

Page 2: ...service or maintenance procedure to your machine could result in injury to you or to other personnel damage to the machine or to other property could occur as well you must have training in the operation of this machine before using it If you or your operator s cannot read English have this manual explained fully before attempting to operate this machine Si Ud o sis operadores no pueden leer el In...

Page 3: ...nd Scrub Deck Cylinders and Fittings 2 61 Power Steering Hopper Dump Hopper Lift Cyl s and Fittings 2 62 Rear Wheel Motors and Fittings 2 64 Hydraulic Reservoir Filter and Fittings 2 66 Drive Pump and Fittings 2 68 Vacuum Motor and Fittings 2 69 Dust Control Impeller and Fittings 2 70 Power Steering Unit and Fittings 2 71 Main Control Valve and Fittings 2 72 Cylinder Control Valve and Fittings 2 7...

Page 4: ...pring Pin 3 8 x 1 1 2 2 19 2 00 00221 Screw 1 4 20 x 750 HHC 8 20 7 16 07274 Cover Plate Gasket 2 21 7 29 00148 Broom Arm Gasket 3 22 7 70 05137 Shaft 1 23 7 55 08119 Lift Pin with Cotter Pin 2 24 7 03 04151 RH Arm Assembly 1 7 03 04152 LH Arm Assembly 1 25 7 13 07103 End Clamp 2 26 2 00 02587 Screw 1 4 20 x 1 250 HHC 4 27 2 00 00586 Nut Hex Jam 5 16 18 500 x 187 4 28 2 00 00530 Lock Washer Helica...

Page 5: ...rican Lincoln 2 3 7760 1 2 3 4 5 6 7 8 9 10 34 11 35 37 13 14 15 16 5 4 17 18 22 23 38 SEE BROOM LIFT LINKAGE 36 24 25 26 23 21 21 20 5 4 33 17 18 32 31 30 29 28 27 19 8 P4738 9606 MAIN BROOM EXPLODED VIEW ...

Page 6: ... 5 16 18 x 500 x 265 1 13 7 89 06700 Hopper Valve Bracket 1 14 2 00 02589 Screw 1 4 20 x 2 0 HHC 2 15 2 00 00518 Lock Washer Helical Spring 1 4 Med 2 16 2 00 00594 Nut Hex 1 4 20 x 437 x 218 2 17 7 42 05086 Broom Lift Link 1 18 2 00 03589 Setscrew Collar 1 000 x 5000 x 437 1 19 7 15 01022 Setscrew Collar 750 x 378 x 375 1 20 2 00 04936 Nut Hex Fiber Insert 1 2 13 1 21 2 00 00566 Lubrication Fittin...

Page 7: ...American Lincoln 2 5 7760 1 2 8 9 5 10 11 19 10 12 13 16 26 25 15 14 23 27 24 6 22 17 21 18 7 20 14 5 4 3 8 P 5151 9606 MAIN BROOM LIFT LINKAGE EXPLODED VIEW ...

Page 8: ...0 Int 3 16 7 25 06038 Flange 1 17 2 00 00218 Screw 5 16 18 x 2 000 HHC 3 NS 0880 293 Seal Kit 0885 061 Up to Serial No 750056 1 NS 0780 144 Seal Kit 0885 061 Serial No 750056 Above 1 18 7 08 00841 Bracket Side Broom 1 19 7 79 00092 Strap 1 20 7 03 04153 Side Broom Arm Weldment 1 21 7 09 01134 Bushing 1 22 7 10 00029 Cable 1 23 8 21 04030 Edging 1 24 2 00 02310 Lock Washer Helical Spring 3 8 Med 1 ...

Page 9: ...American Lincoln 2 7 7760 34 22 13 23 11 10 24 20 21 25 26 16 17 2 19 9 3 4 5 1 6 7 8 P5149 9609 14 33 7 15 9 35 13 15 14 12 32 31 28 27 30 7 29 18 SIDE BROOM VARIABLE DUMP EXPLODED VIEW ...

Page 10: ... 7 79 00056 Door Flap Strap 2 13 7 25 08033 Broom Chamber Door Flap 2 14 2 00 00221 Screw 1 4 20 x 750 HHC 25 15 16 17 7 25 08036 Front Broom Chamber Flap 1 18 7 29 00147 Gasket 1 19 7 79 00055 Broom Chamber Strap 4 20 7 25 08034 Broom Chamber Flap 2 21 7 79 00054 Broom Chamber Flap Strap 1 22 7 25 08032 Broom Chamber Flap 1 23 7 08 00487 Flap Bracket Weldment 1 24 25 7 19 08053 Right Hand Broom C...

Page 11: ...American Lincoln 2 9 7760 18 14 5 19 20 19 5 14 10 9 8 7 65 4 2 28 29 12 13 26 27 5 25 14 5 21 22 23 17 P4603 9606 BROOM BRUSH CHAMBER DOOR EXPLODED VIEW ...

Page 12: ...over 1 21 7 16 07339 Left Hand Cover 1 22 2 00 00518 Lock Washer 1 4 Helical Spring 17 23 2 00 00594 Nut Hex 1 4 20 19 24 2 00 01255 Screw 5 16 18 x 875 HHC 11 25 2 00 00530 Lock Washer 5 16 Helical Spring 11 26 2 00 00209 Screw 3 8 16 x 1 250 HHC 8 27 2 00 00402 Flat Washer 3 8 Bs 10 28 2 00 02310 Lock Washer 3 8 Helical Spring 8 29 2 00 02360 Nut Hex 3 8 16 14 30 2 00 02711 Screw 3 8 16 x2 750 H...

Page 13: ...29 28 29 34 16 41 31 32 15 20 19 30 29 28 29 2 22 23 14 13 38 37 12 11 8 17 18 22 23 39 40 6 36 25 24 33 7 6 15 12 11 13 1 2 22 23 3 4 5 24 25 6 2 22 23 26 27 7 8 9 26 10 28 29 20 21 23 C 0355 9606 C LO S E D O P E N HOPPER SYSTEM MANUAL DUMP EXPLODED VIEW ...

Page 14: ...1 44 2 00 00566 Lube Fitting 4 50 8 82 00058 Switch 2 54 2 00 00594 Nut Hex 1 4 20 x 437 x 218 6 55 7 21 04041 Edging Hopper 1 56 2 00 02227 Key 1 57 2 00 04603 Clamp 2 58 7 08 00869 Bracket Safety Arm Stop 1 60 2 00 03702 Washer 625 x 281 x 063 17 61 2 00 00221 Screw 1 4 20 x 750 HHC 33 65 2 00 00518 Lock Washer Helical Spring 16 66 2 00 03575 Carriage Bolt 1 4 20 x 750 12 70 2 00 00585 Hex Nut 1...

Page 15: ...0 61 POSITION CARRIAGE BOLT AS SHOWN 2 PLACES 16 16 66 70 71 72 73 71 72 74 75 76 54 65 60 16 81 82 61 60 65 54 83 61 84 61 60 79 80 79 85 78 65 54 61 65 60 80 78 85 79 77 P5146ecp 1 04 HOPPER SYSTEM VARIABLE DUMP EXPLODED VIEW ...

Page 16: ...0040 Latch 2 39 7 29 00234 Gasket Hopper Access Door 1 40 7 29 00235 Gasket Hopper Access Door 1 45 7 55 08146 Pin Shaker Pivot 1 46 2 00 03589 Collar 4 47 7 08 00643 Bracket 1 48 7 08 07053 Bumper 1 49 7 89 07423 Stud 2 51 25201A Knob 2 52 2 00 04345 Tye Rap 1 53 8 09 01082 Bushing 2 54 2 00 00594 Nut Hex 1 4 20 x 437 x 218 2 59 2 00 02587 Screw 1 4 20 x 1 250 HHC 2 60 2 00 03702 Washer 625 x 281...

Page 17: ...American Lincoln 2 15 7760 16 54 59 16 54 59 69 16 60 66 60 65 61 60 65 61 62 63 64 63 67 60 16 66 68 P5148a ecp 1 04 HOPPER SYSTEM FILTER IMPELLER EXPLODED VIEW ...

Page 18: ...0 00605 Nut Hex MS 10 24 x 375 x 125 2 8 7 41 05084 Lever 2 9 7 42 05089 Link 2 10 2 00 00594 Nut Hex 1 4 20 x 437 x 218 4 11 2 00 00518 Lock Washer Helical Spring 1 4 Med 4 12 2 00 00205 Screw 1 4 20 x 1 000 HHM 4 13 2 00 03702 Flat Washer 625 x 281 x 062 4 14 7 31 06059 Handle 2 15 2 00 00498 Lock Washer 250 Ext 2 16 7 33 02195 Hose Ref 17 8 33 02328 Hose Ref 18 7 33 02225 Hose Ref 19 8 33 02178...

Page 19: ...T OF DUMP DOOR CYLINDER 7 33 02194 TO FRONT PORT OF HOPPER LIFT CYLINDER 7 33 02225 FROM T PORT OF MAIN CONTROL VALVE 8 33 02201 TO RETURN MANIFOLD 7 33 02187 SEE MAIN BROOM LIFT LINKAGE FOR MOUNTING BRACKET AND FASTENERS 14 10 13 15 13 11 12 8 10 11 12 9 7 1 6 2 3 4 17 16 19 18 21 20 5 A C D B HOPPER SYSTEM VALVE DUMP LINKAGE EXPLODED VIEW ...

Page 20: ... Fitting Tee 1 9 2 00 05342 Nipple 3 10 7 33 02323 Hose Water Feed 15 1 11 7 33 02322 Hose Water Feed 12 1 12 7 33 02324 Hose Water Feed 12 5 2 13 2 00 00596 Nut 13 6 14 2 00 02312 Washer 50 Split 6 15 2 00 00405 Flat Washer 1 063 x 531 x 094 s 6 16 2 00 05244 Carriage Bolt Zinc 6 17 2 00 00530 Lockwasher 5 16 3 18 2 00 05087 Screw 5 16 with Nylok 3 19 2 00 00594 Nut Finish Hex 25 20 2 20 2 00 005...

Page 21: ...American Lincoln 2 19 7760 3 4 4 10 1 16 2 17 18 5 11 7 19 9 12 8 20 13 14 TO SOLUTION CONTROL VALVE APPLY NEVER SEIZE P5158 9608 SCRUB DECK BRUSHES EXPLODED VIEW ...

Page 22: ... Flat Washer 750 x 390 x 094 4 16 2 00 00615 Nut Finish Hex 2 17 2 00 02360 Nut 3 8 16 Hex 2 18 2 00 05302 Screw 3 8 16 x 1 25 HHC SS 2 19 2 00 05344 Bolt Hex Tap 5 16 18 x 1 75 SS 2 20 2 00 05343 Bolt Carriage 38 16 x 3 50 2 21 7 86 08034 Weldment RH Bracket 1 22 7 77 00108 Squeegee Rubber Side 1 23 7 79 00086 Strap 1 24 7 55 08145 Pin Lift 1 25 2 00 05320 Hair Pin 1 26 7 55 08121 Pin Lock Up 1 2...

Page 23: ...American Lincoln 2 21 7760 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 P5160 0403 REAR SIDE SQUEEGEE EXPLODED VIEW ...

Page 24: ...7 32 00022 Hinge Ref 13 2 95 04182 Nut Fiber 10 14 7 08 00928 Bracket Squeegee Lift 1 15 7 87 02185 Tube Squeegee Lift 2 16 2 00 00644 Nut 5 16 18 Insert Fiber 2 17 2 00 02708 Screw 5 16 18 x 1 000 HHM 2 18 2 00 05354 Screw Hex Head Cap 1 19 2 00 00410 Flat Washer 875 x 375 x 060 12 20 2 00 00209 Screw 3 8 16 x 1 250 HHC 7 21 2 00 00522 Lock Washer Helical Spring 1 22 2 00 03293 Nut Hex Finish 75 ...

Page 25: ...American Lincoln 2 23 7760 18 12 19 20 13 2 3 21 22 4 8 6 5 24 23 9 24 23 25 7 20 11 13 16 15 14 17 P5154 9907 SQUEEGEE LIFT EXPLODED VIEW ...

Page 26: ...1002 Locking Collar 6 8 7 08 00838 Weldment Bracket RH 1 9 7 08 00837 Weldment Bracket LH 1 10 7 76 00114 Spring 2 11 7 89 08073 Wheel Caster 1 12 7 33 02380 Hose Vacuum 78 50 1 13 7 13 07104 Clamp Hose 4 14 7 76 00050 1 Spring Extension 1 15 2 00 04937 Hose Tie w Eyelet 2 16 2 95 04182 Nut 12 17 7 09 01057 Bushing 8 18 7 33 02381 Hose Vacuum 23 50 1 19 7 08 00916 Bracket Squeegee Lift Ref Part of...

Page 27: ... 25 7760 17 2 4 7 5 10 6 3 16 11 13 1 18 13 19 13 H46 H260 H49 H237 H237 P5159 9907 H38 H45 H46 16 9 H50 8 REF MAIN FRAME 13 14 15 12 APPLY LOCTITE TO SETSCREWS TTP APPLY NEVER SEIZE SWING SQUEEGEE SUPPORT EXPLODED VIEW ...

Page 28: ...02220 Hose Clamp 812 1 500 2 17 7 33 02178 Hose 1 18 7 29 00176 Gasket Solution Tank 1 19 7 32 03020 Holder Hose 1 20 2 00 06529 Elbow 90 1 4 NPT 1 21 2 00 05724 Plug 3 4 NPT Nylon 1 22 7 33 02335 Drain Hose 44 1 23 2 00 02216 Clamp Hose 1 24 2 00 00234 Screw 3 8 16 x 1 50 HHC 1 25 2 00 05686 Fitting 3 4 NPT x 2 Nylon Nipple 1 26 2 00 04590 Washer SS Sealing 4 27 2 00 06528 Reducer 1 4 NPT 1 8 NPT...

Page 29: ...ln 2 27 7760 SEE RECOVERY TANK LID FOR HINGE ASSEMBLY 21 18 30 28 14 26 29 20 27 25 15 16 17 13 TO SOLUTION BRACKET 19 32 33 34 35 32 24 1 22 12 4 31 3 23 2 5 6 7 11 10 8 9 P4735b 11 04 31 SOLUTION TANK EXPLODED VIEW ...

Page 30: ...2 10 2 00 03702 Flat Washer 625 x 281 x 062 2 11 2 00 00518 Lock Washer Helical Spring 1 4 Med 2 12 2 00 00221 Screw 1 4 20 x 750 HHC 2 13 2 00 05132 Fitting 3 4 NPT 3 4 Barbed 90 Nylon 1 14 7 08 00437 Bracket Solution Pipe 1 15 7 88 00027 Ball Valve 1 16 2 00 03382 Spring Washer 875 x 500 x 015 1 17 2 00 00409 Flat Washer 687 x 343 x 0623 2 18 7 41 05085 Solution Valve Lever 1 19 2 00 00600 Nut H...

Page 31: ...1 2 17 17 18 4 5 15 23 8 9 10 22 11 12 8 7 14 13 CONTROL PANEL P 4750 0703 TO SOLUTION TANK 7 33 02178 HOSE REF TO SOLUTION TANK 7 33 02178 HOSE REF TO SCRUB BRUSHES 7 33 02322 HOSE REF TO SCRUB BRUSHES 7 33 02322 HOSE REF SOLUTION FEED LINKAGE EXPLODED VIEW ...

Page 32: ...er 1 4 Med Lock 1 24 7 82 00021 Switch Float 1 25 8 09 01083 Connector Float Switch 1 26 2 00 00644 Nut Insert Fiber 313 18 6 27 2 00 04685 Screw 1 4 20 x 75 HHC S S 9 28 2 00 04590 Washer Sealing 1 4 12 29 2 00 04687 Washer 1 4 Lock Split S S 13 30 2 00 04688 Nut 1 4 20 Hex S S 13 31 7 13 05058 Chain 1 32 2 00 00207 Screw 5 16 18 X 1 250 HHC 2 33 7 34 09018 Sleeve 1 34 7 75 01130 Spacer 500 X 370...

Page 33: ...9 21 22 33 32 14 26 31 34 20 15 13 10 11 8 9 5 4 10 11 8 4 10 11 8 2 3 DRAINAGE HOSE 6 13 23 49 48 48 2 37 38 39 45 46 47 46 50 27 7 40 26 14 16 17 18 12 13 15 14 P 4734 0303 NOTE OPEN LINK TO ACCOMMODATE SPACER NOTE OPEN LINK TO ACCOMMODATE SPACER RECOVERY TANK EXPLODED VIEW ...

Page 34: ...00 00518 Lock Washer 1 4 6 22 2 00 00594 Nut Hex 1 4 20 x 437 x 218 2 23 2 00 04876 Screw 1 4 20 x 500 BHS 8 24 2 00 00221 Screw 1 4 20 x 750 HHC 14 25 2 00 00596 Nut Hex 1 2 13 x 750 x 437 Ref 26 2 00 00530 Lock Washer Helical Spring 5 16 med 8 27 2 00 00585 Nut 5 16 18 6 28 8 41 00033 Latch Assembly 1 29 2 00 00118 Screw 10 24 x 625 RHM 4 30 2 00 01974 Sealing Washer 562 x 10 x 065 2 31 2 00 005...

Page 35: ...ANK 15 9 4 24 29 4 34 UPPER COVER 23 22 21 20 4 27 26 8 13 35 5 7 8 18 19 17 24 26 27 2 10 20 25 27 26 18 19 1718 2627 27 26 29 26 33 28 30 31 32 12 11 1 RECOVERY TANK P4605 9510 16 14 40 41 40 37 37 39 36 40 RECOVERY TANK LID EXPLODED VIEW ...

Page 36: ...x 375 x 046 1 12 2 00 00585 Nut Hex 5 16 18 x 50 x 265 4 13 2 00 00530 Lock Washer Helical Spring 5 16 Med 4 14 7 68 00025 Screen 1 15 7 81 00134 Support 2 16 2 00 00222 Screw 1 4 20 x 1 250 HHC 12 17 7 20 06004 Fan Duct 1 18 2 00 00641 Nut Hex Fiber Insert 1 4 20 12 19 7 75 01159 Spacer 6 20 2 00 02653 Screw 5 16 18 x 3 500 HHC 4 21 7 16 07276 Fan Cover 1 22 0782 145 Vacuum Motor Seal Kit 7 70 00...

Page 37: ...American Lincoln 2 35 7760 VACUUM MOTOR FLOAT EXPLODED VIEW 11 1 2 3 RECOVERY TANK LID 4 5 6 10 7 12 13 22 9 5 21 20 19 18 17 23 15 14 5 4 16 8 P 5150 9606 ...

Page 38: ... 2 00 02079 Roller Bearing 2 328 x 1 250 x 703 1 8 2 00 04621 Roller Bearing Cup Only 2 9 2 00 03051 Screw 1 4 20 750 HSHC 5 10 7 08 02007 Brake Disc 1 11 8 80 05036 Stud 1 2 20 x 1 56 5 12 7 33 09027 Hub Front Wheel 1 13 2 00 04622 Roller Bearing Cone Timke n 1 14 2 00 05024 Washer 1 1 16 x 2 0 1 15 2 00 05026 Nut 1 14 Fin Slotted Hex 1 16 2 00 02436 Cotter Pin 187 x 1 50 1 17 8 23 03065 Lug Nut ...

Page 39: ...American Lincoln 2 37 7760 1 2 1 3 5 6 7 8 8 9 17 18 4 10 11 12 13 15 16 14 71007 5 05 71007 5 05 FRONT WHEEL BRAKE EXPLODED VIEW ...

Page 40: ...Lock Washer Helical Spring 1 2 Med 8 15 2 00 00596 Nut Hex 1 2 13 x 750 x 437 4 16 2 00 00518 Lock Washer Helical Spring 1 4 Med 2 17 2 00 03051 Screw 1 4 20 x 750 SHCS 1 18 2 00 01260 Dowel Pin 250 x 625 2 19 2 00 00240 Screw 1 2 13 x 1 250 HHC 4 20 2 00 00220 Screw 1 4 20 x 625 HHC 1 21 2 00 00566 Lubrication Fitting Straight 1 8 NPT 1 22 7 17 05010 Power Steering Hydraulic Cylinder 1 23 2 00 00...

Page 41: ...American Lincoln 2 39 7760 71020 5 05 REAR WHEEL EXPLODED VIEW ...

Page 42: ...8 60 00140 Pulley 1 15 7 10 00019 Parking Brake Cable 1 16 2 00 04873 Cable Clamp 500 1 17 2 00 02310 Lock Washer Helical Spring 3 8 Med 1 18 2 00 02360 Nut Hex 3 8 16 x 562 x 328 1 19 7 08 00502 Brake Cross Shaft Bracket 1 20 7 55 00009 Brake Pedal 1 21 7 50 05145 Brake Pedal Pad 1 22 7 76 00102 Spring 1 23 2 00 01770 Screw 5 16 18 x 2 750 HHC 1 24 7 08 00501 Brake Pulley Bracket 1 25 2 00 00644 ...

Page 43: ...n Lincoln 2 41 7760 6 7 8 9 1 10 DIESEL ONLY 25 26 27 10 28 11 19 5 3 2 25 5 27 26 11 25 23 32 30 21 20 528 FRAME 22 15 13 12 3 2 14 24 4 3 2 2 3 17 18 28 16 31 3 2 6 7 8 9 29 P4737 BRAKE LINKAGE EXPLODED VIEW ...

Page 44: ...ering Control 1 20 2 00 00585 Nut 5 16 18 x 500 x 265 Hex 4 21 2 00 00641 Nut 25 20 Fiber Insert 1 22 8 08 00327 Bracket Forward Reverse Pedal 2 23 7 55 00010 Forward Reverse Pedal 1 24 2 00 00402 Flat Washer 750 x 390 x 093 2 25 2 00 03569 Carriage Bolt 5 16 18 x 75 4 26 7 08 01200 Bracket Foot Pedal Prox Switch 1 27 7 82 00047 Proximity Switch 2 28 2 00 00244 Screw 1 4 20 x 1 00 HHC 1 31 2 00 04...

Page 45: ...43 31 32 11 33 34 35 2 1 15 40 14 19 40 18 16 41 42 33 11 13 13 37 10 11 14 14 11 12 21 44 1 17 3 4 5 6 7 8 17 45 9 1 2 3 10 P5068ecp 1 04 TRANS PUMP INBOARD ENGINE MOUNT BRACKET FLYWHEEL HOUSING ENGINE SUPPORT FORWARD REVERSE CONTROL FORD 425EFI EXPLODED VIEW ...

Page 46: ...250 HHC 1 19 7 08 00583 Centering Control Bracket 1 20 2 00 00585 Nut Hex 5 16 18 x 500 x 265 4 21 2 00 00208 Screw 5 16 18 x 750 HHC 2 22 8 08 00327 Forward Reverse Pedal Bracket 2 23 7 55 00010 Forward Reverse Pedal 1 24 2 00 00402 Flat Washer 750 x 390 x 093 2 25 2 00 03569 Carriage Bolt 5 16 18 x 75 4 26 7 08 01200 Bracket Foot Pedal Prox Switch 1 27 7 82 00047 Switch Proximity 2 31 2 00 04563...

Page 47: ...5 22 22 3 20 26 27 31 11 3 21 19 10 43 2 1 40 33 1 2 35 34 10 36 32 39 24 24 23 11 13 1 17 38 42 17 11 7 9 41 4 18 16 15 14 37 44 11 12 1 17 5 6 10 8 17 11 13 37 3 P5118ecp 0401 FORWARD REVERSE CONTROL MITSUBISHI DIESEL EXPLODED VIEW ...

Page 48: ...0 2 00 03702 Flat Washer 562 x 265 x 062 4 11 7 21 04030 Edging 1 12 7 21 04031 Edging 5 13 7 16 07386 Steering Gear Cover 1 14 2 00 00221 Screw 20 x 750 HHC 4 14 2 00 01490 Screw 1 4 20 x 75 HHC 5 15 2 00 04378 Clamp 281 1 16 2 00 00221 Screw 20 x 750 HHC 1 17 2 00 00530 Lock Washer 5 16 Med HS 8 18 2 00 00225 Screw 5 16 18 x 1 50 Lg HHC 4 20 7 81 00189 Safety Arm 1 21 7 75 01167 Spacer 1 22 2 00...

Page 49: ...American Lincoln 2 47 7760 18 3 17 8 7 7 9 16 15 5 4 12 13 14 10 6 5 DIESEL FUEL LINE FUEL LINE DIESEL ONLY 20 21 22 24 1 P5153 0007 19 23 11 MAIN FRAME EXPLODED VIEW ...

Page 50: ... 500 x 265 1 22 2 00 00530 Lock Washer Helical Spring 5 16 Med 1 23 7 55 08116 Striker Pin 1 24 2 00 04794 Screw 10 24 x 625 BHS 2 25 8 41 00037 Rotary Latch 1 26 7 31 06061 Grip 1 27 7 31 06076 Handle 1 28 2 00 00519 Lock Washer Helical Spring 10 Med 6 29 2 00 00605 Nut Hex MS 10 24 x 375 x 125 4 30 7 16 07281 Cover 1 31 2 00 00220 Screw 1 4 20 x 625 HHC 8 32 7 69 00003 Seat 1 33 2 00 06046 Check...

Page 51: ... 38 31 36 39 29 8 4 6 7 4 5 9 28 47 P5145 0401 33 34 11 50 51 45 14 9 1 2 3 32 43 44 31 30 24 27 26 11 11 11 11 14 10 10 12 12 46 41 13 14 15 18 19 20 16 23 22 48 47 49 22 21 20 17 25 28 29 31 37 49 14 DRIVER COMPARTMENT EXPLODED VIEW ...

Page 52: ...r 42 1 17 7 33 02225 Hydraulic Hose ORS 4 Str to 90 38 LG 1 18 8 33 02218 Hydraulic Hose ORS 4 Str Ends 60 1 19 8 33 02320 Hydraulic Hose ORS 4 90 to Str 64 2 20 7 33 02327 Hydraulic Hose ORS 8 90 to Str 15 25 1 21 7 33 02334 Hydraulic Hose ORS 4 90 to Str 52 25 1 22 7 33 02546 Hydraulic Hose ORS 8 90 to Str 42 5 1 24 8 33 02214 Hydraulic Hose ORS 8 Str Ends 29 2 26 7 33 02403 Hydraulic Hose ORS 4...

Page 53: ...D A B A C P P T T 1 1 1 2 4 3 4 12 TO DOUBLE GEAR PUMP SECONDARY PORT BOTTOM TO VAC MOTOR RECOVERY TANK 20 B A C C C B D C C 1 1 2 2 3 3 4 T P 29 12 22 15 17 34 32 18 9 38 A P4813 nm 0703 12 10 TO DOUBLE GEAR PUMP PRIORITY PORT TOP C TO POWER STEERING UNIT HYDRAULIC HOSE SYSTEM VARIABLE DUMP EXPLODED VIEW ...

Page 54: ...33 02197 Hydraulic Hose ORS 8 45 to 8 Str 52 50 1 15 7 33 02327 Hydraulic Hose ORS 8 90 to 12 Str 15 25 1 16 7 33 02191 Hydraulic Hose ORS 4 90 to Str 42 2 17 7 33 02331 Hydraulic Hose ORS 16 Str Ends 46 1 18 7 33 02225 Hydraulic Hose ORS 4 90 to Str 38 1 19 7 33 02189 Hydraulic Hose ORS 4 90 to Str 26 2 20 8 33 02218 Hydraulic Hose ORS 4 Str Ends 60 1 21 8 33 02189 Hydraulic Hose ORS 4 Str Ends 5...

Page 55: ...C B A D 6 17 7 16 18 28 15 13 14 9 11 23 A T1 P 1 P 1 2 4 3 T B T P A B C1 C3C2 C4 R P T TOP 19 19 20 21 22 22 1 26 C0356i 0803 FROM RESERVOIR TO RETURN MANIFOLD SIDE BROOM OPTIONAL SIDE BROOM VALVE FITTINGS ADDED WITH OPTION 8 HYDRAULIC HOSE SYSTEM MANUAL DUMP EXPLODED VIEW ...

Page 56: ... 23 8 33 02184 Hydraulic Hose ORS 4 Str Ends 50 5 1 25 7 33 02197 Hydraulic Hose ORS 8 45 to Str 52 5 1 30 7 33 02224 Hydraulic Hose ORS 4 90 to Str 155 1 34 7 33 02331 Hydraulic Hose ORS 16 Str Ends 46 1 35 7 33 02244 Hydraulic Hose 1 00 ID Hydraulic 33 1 36 7 33 02180 Hydraulic Hose ORS 4 Str Ends 37 1 37 8 33 02183 Hydraulic Hose ORS 4 Str 49 1 39 8 33 02200 Hydraulic Hose ORS 4 90º to Str 55 1...

Page 57: ...L VALVE HOPPER CONTROL VALVE CYLINDER CONTROL VALVE SIDE BROOM VALVE POWER STEERING UNIT STRAINER FILTER SCRUB DECK CYLINDER DRIVE AUXILIARY PUMP RETURN MANIFOLD SCRUB BRUSH MOTOR POWER STEERING CYLINDER SQUEEGEE DECK CYLINDER DRIVE WHEEL MOTOR RESERVOIR 30 2 37 16 6 39 36 14 25 34 35 15 23 8 P4803g 0703 SUCTION RETURN HOSES VARIABLE DUMP EXPLODED VIEW ...

Page 58: ... 4 90 to Str 55 2 8 8 33 02214 Hydraulic Hose ORS 4 Str to 4 Str 29 3 9 8 33 02184 Hydraulic Hose ORS 4 Str to 4 Str 50 5 1 10 11 12 13 14 7 33 02197 Hydraulic Hose ORS 8 45 to 8 Str 52 50 1 15 16 17 7 33 02331 Hydraulic Hose ORS 16 Str Ends 46 1 18 7 33 02225 Hydraulic Hose ORS 4 90 to Str 38 1 19 20 21 22 23 24 25 7 33 02244 Hydraulic Hose 1 000 dia x 33 000 long 1 26 27 7 33 02180 Hydraulic Hos...

Page 59: ...RUB BRUSH MOTOR POWER STEERING CYLINDER DRIVE WHEEL MOTOR SCRUB DECK CYLINDER SQUEEGEE DECK CYLINDER FILTER RESERVOIR STRAINER POWER STEERING UNIT OPTION SIDE BROOM VALVE CYLINDER CONTROL VALVE SQUEEGEE VACUUM MOTOR 7 29 14 C0379f 0803 9 17 25 5 27 8 9 18 SUCTION RETURN HOSES MANUAL DUMP EXPLODED VIEW ...

Page 60: ...RFS 90 Elbow 3 4 16 to 13 16 16 2 3 8 33 02214 Hose Ref 4 2 00 04895 ORFS Connector 7 16 20 to 9 16 18 1 5 8 33 02200 Hose Ref 6 2 00 04987 ORFS Union 13 16 16 Ref P 4381 2 9609 4 2 1 5 6 3 TO PRESSURE PORT OF DUST CONTROL MOTOR TO RETURN MANIFOLD TO UNION FITTING THEN TO PRESSURE PORT OF DUST CONTROL MOTOR P 4381 2 9607 TO 1 PORT ON MAIN CONTROL VALVE MAIN BROOM FITTINGS ...

Page 61: ...tting Union 9 16 18 ORS 2 5 7 33 02330 Hose Ref 6 2 00 03702 Washer Flat 6 7 2 00 04926 Fitting 90 3 8 7 88 00077 Valve Housing 3 way 1 9 2 00 05162 Fitting Run tee 1 10 2 00 02589 Screw 2 11 2 00 00518 Lock Washer 2 P 4379 1 9809 A B TO PORT 3 ON SIDE BROOM CONTROL VAVLE TO PORT 1 ON SIDE BROOM CONTROL VALVE 1 3 4 5 5 4 2 P4379A 9809 FROM P1 MAIN CONTROL BLOCK 10 11 9 TO TOP OF RETURN BLOCK TO B ...

Page 62: ...ng 10 SAE 90 8 ORS 4 3 2 00 04990 Fitting 10 SAE 8 ORS 1 4 2 00 04970 Fitting 8 SAE 8 ORS 1 5 7 33 02326 Hose 17 90 End 1 6 7 33 02327 Hose 15 25 90 End 1 7 0782 111 Scrub Motor Hyd 3 0780 070 Seal Kit for Motor 0782 111 P 3810 B 0603 P3810b 0603 1 2 3 4 5 7 7 6 7 REF SCRUB DECK FRONT OF MACHINE SCRUB MOTORS FITTING ...

Page 63: ...CONTROL VALVE TO C1 PORT ON CYLINDER CONTROL VALVE P1824 SQUEEGEE SCRUB DECK CYLINDERS FITTINGS KEY NO PART NUMBER DESCRIPTION QTY 1 2 00 04892 ORFS 90 Elbow 7 16 20 to 9 16 18 4 2 7 17 05019 Hydraulic Cylinder Squeegee 1 3 7 17 05011 Hydraulic Cylinder Scrub Deck 1 4 8 33 02189 Hose Ref 5 8 33 02218 Hose Ref 6 7 33 02189 Hose Ref P 4824 9609 ...

Page 64: ...mp and Steering Cylinders Seal Kit 2 8 7 17 05013 Lift Cylinder 1 NS 0880 506 Lift Cylinder Seal Kit 1 9 2 00 04895 ORFS Connector 7 16 20 to 9 16 18 1 10 8 33 02178 Hose Ref 11 12 7 33 02225 Hose Ref 13 2 00 04927 Run Tee Fitting 2 14 15 8 88 00045 Fitting Check Valve 1 16 2 00 04997 Fitting Adapter 9 16 18 ORFS 1 4 18 NPT 17 2 00 04994 Adapter Fitting 1 18 2 00 05054 Adapter Fitting 1 19 7 33 02...

Page 65: ... DUMP VALVE TO WORK PORT B ON HOPPER DUMP VALVE TO PORT R ON POWER STEERING UNIT TO PORT L ON POWER STEERING UNIT TO RETURN MANIFOLD POWER STEERING HOPPER DUMP VARIABLE DUMP ONLY HOPPER LIFT VARIABLE DUMP ONLY 12 13 8 6 4 9 10 1 10 10 13 3 18 17 15 16 19 5 2 7 P4878 POWER STEERING HOPPER DUMP HOPPER LIFT CYLINDERS FITTINGS ...

Page 66: ... 13 07110 Hose Clamping Unit 1 6 7 09 01121 Split Hose Bushing 2 7 2 00 01770 Screw 5 16 18 x 2 750 HHC 1 8 2 00 05358 Fitting 2 9 8 03 02035 Fitting 1 10 7 03 00054 Fitting 1 11 2 00 04620 Seal 2 12 2 00 04895 Fitting 1 13 0885 051 1 Rear Wheel Motor 1 0880 238 Motor Seal 0880 237 Shaft Seal for Eaton P N 110 1085 004 0880 586 Shaft Seal for Eaton P N 110 1085 006 14 7 33 02223 Hose 2 15 8 33 021...

Page 67: ...ln 2 65 7760 13 REAR PORT FRONT PORT TO RETURN MANIFOLD TO LEFT WORK PORT OF TRANSMISSION TO RIGHT WORK PORT OF TRANSMISSION RESERVOIR 12 15 11 9 14 10 8 7 5 6 5 4 3 2 1 P5092 REAR WHEEL MOTOR FITTINGS EXPLODED VIEW ...

Page 68: ...00 02474 Pipe Plug 1 2 NPT 1 11 2 00 04895 ORFS Connector 7 16 20 to 9 16 18 3 12 7 24 04031 Return Filter Assembly 1 NS 7 24 04032 Return Filter Replacement Filter 1 13 2 00 05073 Straight Barbed Stem 1 11 1 2 to 1 375 x 2 87 1 14 2 00 02708 Screw 5 16 18 x 1 000 HHC 2 15 2 00 02220 Hose Clamp 812 1 500 1 16 2 00 03940 Screw 10 24 x 500 TC HH 6 17 7 33 02244 Hose 1 18 19 7 33 02331 Hose 1 20 7 33...

Page 69: ...TO AUX PUMP ON TRANSMISSION TO DUST CONTROL MOTOR CASE DRAIN TO SQUEEGEE VAC MOTOR CASE DRAIN TO CYLINDER CONTROL VALVE T PORT 16 17 19 1 2 3 5 6 15 14 4 13 12 22 21 11 20 24 10 23 8 9 7 P 5088 9607 HYDRAULIC RESERVOIR FILTER FITTINGS EXPLODED VIEW ...

Page 70: ... 90 Elbow 1 1 16 12 to 13 16 16 1 5 2 00 04978 Tee Fitting 1 6 7 60 05027 Auxiliary Pump Double Gear 1 7 7 33 02197 Hose Ref 8 7 33 02223 Hose Ref 9 2 00 00209 Screw 375 16 x 1 25 HHC 2 10 7 33 02186 Hose Ref 11 0880 685 Kit Pump Assembly 1 12 2 00 02310 Lock Washer Helical Spring 2 13 7 33 02433 Hose ORS 8 STR 74 1 14 2 00 00402 Flat Washer 750 x 391 x 093 2 P5070ecp 1 04 DRIVE PUMP FITTINGS ...

Page 71: ...OUBLE GEAR 7 5 1 4 3 6 2 7 33 02433 Ref VAC MOTOR FITTINGS KEY NO PART NUMBER DESCRIPTION QTY 1 7 29 00192 Gasket Oil Cooler 4 2 8 62 01010 Oil Cooler 1 3 8 13 07088 Clip 2 4 2 00 01980 Screw 1 4 200 x 1 25 HHC 2 5 2 00 00641 Nut 0 1 4 20 Fibre Lock Hex 2 6 7 29 00207 Gasket 2 7 2 00 04822 Fitting Elbow 3 8 2 00 04975 Fitting 45º Elbow 1 9 2 00 04976 Fitting 45º Elbow Case Drain Port 1 10 2 00 048...

Page 72: ...FITTING P4837 9608 DUST CONTROL IMPELLER FITTINGS KEY NO PART NUMBER DESCRIPTION QTY 1 2 00 04892 Fitting 90 4 SAE x 4 ORS 1 2 2 00 04885 Fitting 90 8 SAE x 8 ORS 1 3 0882 041 Dust Control Motor 1 4 7 33 02332 Hose Ref 5 7 33 02333 Hose Ref 6 2 00 04970 Fitting STRT 8 SAE x 8 ORS 1 P 4837 1 9609 ...

Page 73: ...YLINDER T L P R 1 2 4 6 3 9 9 8 P4834 9705 POWER STEERING UNIT FITTINGS KEY NO PART NUMBER DESCRIPTION QTY 1 7 60 05029 Power Steering Unit 1 2 2 00 04932 ORFS Boss Reducer 3 4 16 to 9 16 18 2 3 2 00 05264 Fitting Straight 2 4 2 00 04918 ORFS Connector 9 16 18 1 5 6 7 33 02334 Hose Ref 7 8 7 33 00225 Hose Ref 9 7 33 02192 Hose 67 Ref P 4834 9705 ...

Page 74: ...ing Straight 1 13 2 00 04986 Screw 1 4 20 x 4 500 HHC 2 14 2 00 00518 Lock Washer 1 4 Split 2 15 2 00 00594 Nut Hex 1 4 20 x 437 x 218 2 16 2 00 03702 Flat Washer For 1 4 Bolt 6 18 2 00 04895 Fitting Straight 1 2 00 04885 ORFS 90 Elbow 3 4 16 to 13 16 16 1 Diesel Only Gas Only P 4833A 0603 TO HOPPER DUMP VALVE TO DUST CONTROL MOTOR TO MAIN BROOM MOTOR BOTTOM PORT TO PORT 2 ON SIDE BROOM VALVE TO A...

Page 75: ... 13 6 9 10 7 8 P4831A 9809 CYLINDER CONTROL VALVE FITTINGS KEY NO PART NUMBER DESCRIPTION QTY 1 2 00 04596 Screw 1 4 20 x 3 500 HHC 2 2 7 88 00069 Valve 1 3 2 00 04895 Straight Fitting 6 4 2 00 04892 ORFS 90 Elbow 7 16 20 to 9 16 18 2 5 2 00 00518 Lock Washer 1 4 Split 2 6 7 12 02032 Cavity Plug 1 7 8 33 02184 Hose Ref 8 9 7 33 02189 Hose Ref 10 8 33 02218 Hose Ref 11 2 00 05177 Plug 2 12 7 12 020...

Page 76: ... 7 33 02197 Hose Ref 12 7 33 02187 Hose Ref 12 8 33 02214 Hose Ref 13 8 33 02245 Hose Ref 13 7 33 02202 Hose Ref 14 7 33 02244 Hose Ref 15 8 33 02184 Hose Ref 16 8 33 02200 Hose Ref 18 7 33 02180 Hose Ref 19 7 33 02186 Hose Ref Variable Dump Hopper Only Manual Dump Hopper Only P 5087 9705 FROM OIL COOLER FROM MAIN VALVE T PORT FROM DRIVE PUMP FROM RESERVOIR FROM FRONT PORT OF HOPPER LIFT CYLINDER ...

Page 77: ...L COOLER FITTINGS KEY NO PART NUMBER DESCRIPTION QTY 1 2 00 04822 Fitting Elbow 3 2 2 00 00641 Nut 1 4 20 Fiber Lock Hex 2 3 7 29 00192 Gasket Oil Cooler 4 4 2 00 01980 Screw 1 4 20 x 1 250 HHC 2 5 8 13 07088 Clip 2 6 7 33 02201 Hose Ref 7 7 33 02433 Hose Ref 8 8 62 01010 Oil Cooler 1 9 7 29 00207 Gasket 2 P4383b 0603 ...

Page 78: ...n Tee 13 16 16 1 6 2 00 04957 ORFS Cap 8 ORS 1 7 8 33 02202 Hose Ref 8 2 00 04932 Fitting Reducer 1 9 7 33 02331 Hose 16ORS 46 Ref 10 2 00 04926 Fitting 90 Elbow 1 11 7 33 02334 Hose 52 25 Ref 12 8 33 02327 Hose 94 Ref P5163 9609 4 8 10 6 1 1 9 3 2 2 12 5 5 7 6 TO RESERVOIR TO PORT P ON MAIN CONTROL VALVE TO RELIEF VALVE IN RECOVERY TANK LID TO PORT P ON POWER STEERING UNIT AUXILIARY PUMP FITTINGS...

Page 79: ...KEY NO PART NUMBER DESCRIPTION QTY 1 2 00 05353 Fitting 90 Elbow 1 2 2 00 04921 Fitting 90 Elbow 2 3 7 60 05027 Auxiliary Pump 1 4 7 60 05026 Drive Pump Ref 5 2 00 04928 ORFS Run Tee 13 16 16 1 6 2 00 04957 ORFS Cap 8 ORS 1 7 8 33 02202 Hose Ref 8 2 00 04932 Fitting Reducer 1 9 7 33 02331 Hose 16ORS 46 Ref 10 2 00 04926 Fitting 90 Elbow 1 11 7 33 02334 Hose 52 25 Ref 12 8 33 02195 Hose 69 5 Ref P5...

Page 80: ... 1 10 2 00 03702 Flat Washer 625 x 281 x 062 1 11 2 00 00518 Lock Washer Helical Spring Med 1 12 2 00 00594 Nut Hex 20 x 437 x 218 1 13 14 7 23 03108 Receptacle Bracket 1 15 7 23 00023 Hinge 1 16 2 00 00409 Flat Washer 687 x 343 x 062 6 17 2 00 00530 Lock Washer Helical Spring 5 16 Med 6 18 2 00 00585 Nut Hex 5 16 18 x 500 x 265 6 19 20 21 7 90 07262 Wire to Ground Ford 423 1 22 2 00 00196 Screw 5...

Page 81: ...American Lincoln 2 79 7760 18 16 17 23 17 22 1 24 26 21 25 2 3 18 17 16 15 14 3 2 12 11 10 9 8 5 12 11 10 9 8 7 6 5 4 TO STARTER TO GROUND GAS LP DIESEL ENGINE P 5086a 9611 BATTERY EXPLODED VIEW ...

Page 82: ... 7 81 00138 Center Support 1 15 2 00 00518 Lock Washer Helical Spring 1 4 Med 6 16 2 00 00594 Nut 1 4 20 x 437 x 218 4 17 2 00 03702 Flat Washer 625 x 281 x 062 3 18 2 00 00233 Screw 3 8 16 x 1 000 HHC 6 19 7 32 00022 Hinge 1 20 2 00 00209 Screw 3 8 16 x 1 250 HHC 6 21 7 29 00157 Gasket 1 22 7 76 00106 Spring 1 23 8 32 09013 Horn 1 24 2 00 00585 Nut Hex 5 16 18 x 500 x 265 3 25 2 00 00530 Lock Was...

Page 83: ...erican Lincoln 2 81 7760 31 28 32 28 25 24 5 1 33 17 15 16 5 6 7 8 9 10111213 14 15 5 17 22 21 3 15 16 20 24 25 4 19 4 3 18 31 4 2 23 24 25 26 27 28 29 30 34 2 3 4 P5152ecp 1 04 ENGINE COVER EXPLODED VIEW ...

Page 84: ... Flat Washer 1 062 x 265 x 062 10 11 2 00 04494 Fitting 1 8 90 Male Elbow Compression 1 12 7 87 02182 Fuel Line Gas 1 7 87 02160 Fuel Line Diesel 1 13 2 00 03878 Grommet 1 125 x 625 x 437 x 187 Gas Only 1 14 7 11 00029 Fuel Cap 1 15 8 08 07050 Bumper Fuel Line 2 16 2 00 04618 Fitting Barbed Female 45 Swivel Hose Gas Only 1 17 8 56 05021 Fitting Tank Gas Only 1 REF Plug Tank Diesel comes w tank 1 1...

Page 85: ... 17 5 6 20 7 9 1 2 10 19 1 1 1 2 2 2 10 10 10 10 9 18 2 10 14 15 13 11 12 P4747ecp PP Gas only return line 7 33 02619 runs down side of tank to hole in plate see 13 Gas only return line Gas only Gas Diesel FUEL TANK GAS DIESEL EXPLODED VIEW ...

Page 86: ...ex Head 1 18 7 87 02235 Tube Exhaust 1 19 7 11 04038 Catalytic Converter 1 20 7 87 02228 Tube Exhaust 1 21 7 49 00042 Muffler 1 22 7 31 07033 Hanger Muffler 2 7 31 07033 Hanger Muffler 1 23 8 33 02371 Hose Lower Radiator 1 24 8 33 02370 Hose Upper Radiator 1 25 2 00 03404 Clamp 4 26 2 00 04040 Clamp 1 25 Muffler 2 2 00 04040 Clamp 1 25 Muffler 3 27 7 56 05030 Tail Pipe 1 28 7 75 01245 Spacer Ford ...

Page 87: ...American Lincoln 2 85 7760 C2185 1revE 6 04 FORD 425EFI GAS ENGINE FAN EXHAUST HOSES EXPLODED VIEW ...

Page 88: ... 16 x 1 25 LG Fin Hex Head 9 16 2 00 02698 Screw 1 2 20 x 3 50 LG HHC 4 17 2 00 00640 Nut 1 2 20 Fiber Insert 4 18 2 00 00221 Flat Washer 1 00 x 39 x 06 2 19 2 00 02360 Nut 3 8 16 Hex 2 20 7 81 00276 Support Engine Front 1 21 7 33 02624 Hose Intake 1 22 7 13 07231 Band Air Cleaner Assy 1 23 7 24 04083 Filter Assy Air Cleaner 1 24 2 00 00409 Flat Washer 687 x 344 x 062 2 25 2 00 00207 Screw 5 16 18...

Page 89: ...American Lincoln 2 87 7760 C2185 2revE 6 04 FORD 425EFI GAS ENGINE AIR INTAKE FILTRATION EXPLODED VIEW ...

Page 90: ... 40 long 1 14 7 33 02625 Hose Gas Fuel 25 long 1 15 7 33 02626 Hose Gas Fuel 20 long 1 16 2 00 03589 Collar Set Screw 2 17 2 00 00644 Nut 5 16 18 Fiber Insert Hex 2 18 2 00 00409 Flat Washer 687 x 344 x 062 2 19 2 00 00207 Screw 5 16 18 x 1 25 Hex Head 2 20 2 00 02587 Screw 1 4 20 x 1 25 Hex Head Cap 3 21 2 00 03702 Washer 625 x 281 x 063 11 22 2 00 00641 Nut 1 4 20 Fiber Insert 9 23 2 00 01769 Sc...

Page 91: ...American Lincoln 2 89 7760 C2185revE FORD 425EFI GAS ENGINE FUEL SYSTEM EXPLODED VIEW ...

Page 92: ... 7 11 04038 Catalytic Converter 1 19 7 87 02228 Tube Exhaust 1 20 7 49 00042 Muffler 1 21 7 31 07033 Hanger Muffler 2 7 31 07033 Hanger Muffler 1 22 8 33 02371 Hose Lower Radiator 1 23 8 33 02370 Hose Upper Radiator 1 24 2 00 03404 Clamp 4 25 2 00 05149 Clamp 1 75 Muffler 1 26 2 00 04040 Clamp 1 25 Muffler 2 2 00 04040 Clamp 1 25 Muffler 3 27 7 56 05030 Tail Pipe 1 28 7 75 01245 Spacer Ford 425 Fa...

Page 93: ...American Lincoln 2 91 7760 C2184revE FORD 425EFI LP ENGINE FAN EXHAUST HOSES EXPLODED VIEW ...

Page 94: ... 8 16 x 1 25 LG Fin Hex Head 5 16 2 00 02698 Screw 1 2 20 x 3 50 LG HHC 4 17 2 00 00640 Nut 1 2 20 Fiber Insert 4 18 2 00 04801 Flat Washer 875 x 38 x 120 2 19 2 00 02360 Nut 3 8 16 Hex 2 20 7 81 00276 Support Engine Front 1 21 7 13 07231 Band Air Cleaner Assy 1 22 7 24 04083 Filter Assy Air Cleaner 1 23 2 00 00409 Flat Washer 687 x 344 x 062 2 24 2 00 00207 Screw 5 16 18 x 1 25 Hex Head 2 25 2 00...

Page 95: ...American Lincoln 2 93 7760 C2184 1revE FORD 425EFI LP ENGINE AIR INTAKE FILTRATION EXPLODED VIEW ...

Page 96: ...sure 15 long 1 16 7 33 02621 Hose 3 4 ID LP Low Pressure 38 long 1 17 7 33 02622 Hose 1 4 ID Vapor 38 long 1 18 7 33 02616 Hose 5 8 ID Heater 53 long 1 19 7 33 02617 Hose 5 8 ID Heater 48 long 1 20 2 00 00518 Lock Washer 1 4 Helical Spring 11 21 2 00 00220 Screw 1 4 20 x 625 HHC 11 22 2 00 00641 Nut 1 4 20 Fiber Insert 8 23 2 00 00409 Flat Washer 687 x 344 x 062 2 24 2 00 00207 Screw 5 16 18 x 1 2...

Page 97: ...American Lincoln 2 95 7760 SEE LP TANK ASSEMBLY WIRING HARNESS FUSE BLOCK C2184 2revD FORD 425EFI LP ENGINE FUEL SYSTEM N AMERICA EXPLODED VIEW ...

Page 98: ...crew 1 4 20 x 625 HHC 7 15 2 00 00641 Nut 1 4 20 Fiber Insert 8 16 2 00 00409 Flat Washer 687 x 344 x 062 2 17 2 00 00207 Screw 5 16 18 x 1 25 Hex Head 2 18 2 00 03407 Clamp Wittek 10P 6 19 2 00 00644 Nut 5 16 18 Fiber Insert Hex 2 20 2 00 01769 Screw 1 4 20 x 1 75 HHC 4 21 2 00 03702 Washer 625 x 281 x 063 7 22 2 00 00221 Bolt 1 4 20 x 3 4 lg Fin Hex 1 23 2 00 03589 Collar Set Screw 2 24 7 33 026...

Page 99: ...American Lincoln 2 97 7760 FORD 425EFI LP ENGINE FUEL SYSTEM EX MODELS EXPLODED VIEW SEE LP TANK ASSEMBLY WIRING HARNESS FUSE BLOCK C2184 4 7 04 ...

Page 100: ...3407 Clamp Wittek 10P 6 17 2 00 00644 Nut 5 16 18 Fiber Insert Hex 2 18 2 00 01769 Screw 1 4 20 x 1 75 HHC 4 19 2 00 03702 Washer 625 x 281 x 063 7 20 2 00 00221 Bolt 1 4 20 x 3 4 lg Fin Hex 1 21 2 00 03589 Collar Set Screw 2 22 7 33 02645 Hose 3 8 ID Vapor 22 long 1 23 7 33 02646 Hose 3 4 ID LP Low Pressure 44 long 1 24 7 33 02647 Hose 1 4 ID Vapor 44 long 1 25 7 11 04046 LP Regulator 1 26 7 88 0...

Page 101: ...American Lincoln 2 99 7760 FORD 425EFI LP ENGINE FUEL SYSTEM CE MODELS EXPLODED VIEW SEE LP TANK ASSEMBLY WIRING HARNESS FUSE BLOCK C2184 2b revE ...

Page 102: ... Spring 2 13 8 83 04016 LP Tank 1 14 2 00 00233 3 8 16 x 1 00 LG 7 15 2 95 04182 Nut 3 8 16 Fiber Insert 3 16 2 00 03702 Washer 625 x 281 x 063 2 17 7 50 05143 Pad 2 18 2 00 02708 5 16 18 x 1 00 LG 4 19 2 00 00585 Nut 5 16 18 Hex 4 20 2 00 00530 Lock Washer 5 16 4 21 2 00 00409 Flat Washer 687 x 344 x 062 4 22 2 00 02310 Lock Washer 3 8 Helical Spring 4 23 7 11 04035 Light Low LP Indicator 1 24 RE...

Page 103: ...American Lincoln 2 101 7760 LP FUEL TANK EXPLODED VIEW C2184 3revE ...

Page 104: ...pper Radiator 1 6 7 87 02239 Tube Exhaust Downpipe 1 7 7 49 00031 Muffler 1 8 7 56 04055 Tailpipe 1 9 2 00 04040 Clamp 1 4 Muffler 3 10 7 75 01248 Spacer S4Q2 Engine Fan 1 11 7 23 00022 Fan S4Q2 Engine 1 12 2 00 00530 Lock Washer 5 16 12 13 2 00 00183 Screw 1 4 20 Round Head 1 14 2 00 00518 Lock Washer 1 4 Helical Spring 1 15 2 00 00594 Nut 1 4 20 Hex 1 16 2 00 05964 Nut M8 x 1 25 4 17 2 00 05981 ...

Page 105: ...American Lincoln 2 103 7760 C2186revD 6 04 MITSUBISHI S4Q2 DIESEL ENGINE FAN EXHAUST HOSES EXPLODED VIEW ...

Page 106: ...1 15 2 00 05043 Washer 25 64 ID x 3 4 OD Plain 8 16 2 00 05957 Screw M12 x 1 75 x 25mm HHC 8 17 2 00 05042 Lock Washer M10 Helical Spring 18 18 2 00 05958 Screw M10 x 1 25 x 20mm HHC 6 19 7 16 05045 Coupling Engine 1 20 2 00 05963 Screw M8 x 1 25 x 15mm 8 8 Blox 8 21 7 33 05144 Casting Pump Plate 1 22 2 00 05961 Screw M10 x 1 25 x 30mm HHC 12 23 7 08 01209 Bracket Forward Reverse Cable 1 24 8 90 0...

Page 107: ...American Lincoln 2 105 7760 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 C2186 1 1 04 MITSUBISHI S4Q2 DIESEL ENGINE SUPPORTS THROTTLE EXPLODED VIEW ...

Page 108: ...er 625 x 281 x 062 5 16 2 00 02587 Cap Screw 1 4 20 x 1 25 Hex Head 1 17 2 00 00594 Nut 1 4 20 Hex 1 18 8 08 00936 Bracket Murphy 1 19 2 00 00641 Nut 1 4 20 Fiber Insert 3 20 2 00 00512 Star Washer 2 21 7 64 00040 Relay Glow Plug 1 22 2 00 00052 Screw 10 24 x 38 RHMS 2 23 8 08 00939 Bracket Murphy 1 24 2 00 00530 Lock Washer 5 16 4 25 2 00 00503 Lock Washer 1 4 20 2 26 7 64 00041 Relay Murphy 1 27...

Page 109: ...American Lincoln 2 107 7760 C2186 2revD 6 04 MITS S4Q2 DIESEL ENGINE FUEL SYSTEM EXPLODED VIEW ...

Page 110: ...Air Cleaner 1 4 7 33 02613 Hose Air Intake 1 5 2 00 05042 Lock Washer M10 Helical Spring 4 6 2 00 05958 Screw M10 x 1 25 x 20mm HHC 4 7 2 00 00409 Flat Washer 687 x 344 x 062 2 8 2 00 00644 Nut 5 16 18 Fiber Insert Hex 2 9 2 00 00207 Screw 5 16 18 x 1 25 Hex Head 2 10 2 00 02216 Clamp Hose 1 11 2 00 02217 Clamp Hose 1 12 2 00 05004 Fitting 1 8 NPT Nipple 1 13 7 24 04087 Filter Service Indicator 20...

Page 111: ...American Lincoln 2 109 7760 C2186 3 6 04 MITS S4Q2 DIESEL ENGINE AIR INTAKE FILTRATION EXPLODED VIEW ...

Page 112: ...7 08 01238 Bracket Radiator Mounting 1 10 2 00 00518 Lock Washer 1 4 Helical Spring 5 11 2 00 00220 Screw 1 4 20 x 625 HHC 1 12 7 07 02002 Overflow Bottle Assy 1 liter 1 13 2 00 00409 Flat Washer 687 x 344 x 062 4 14 2 00 00530 Lock Washer 5 16 4 15 2 00 00208 Screw 5 16 18 x 75 HHC 4 16 7 33 02342 Hose Black 1 4 ID x 18 long Gas LP 1 7 33 02343 Hose Black 1 4 ID x 36 long Diesel 1 17 7 33 02344 H...

Page 113: ...American Lincoln 2 111 7760 P4607ecp RADIATOR EXPLODED VIEW ...

Page 114: ... Up Alarm see Chapt 3 1 6 8 31 06090 Latch Key not shown 2 7 2 00 00233 Screw 375 16 x 1 00 HHC 1 8 2 00 02310 Lock Washer Helical Spring 1 9 2 00 00402 Flat Washer 750 x 391 x 093 2 10 2 00 03829 Lock Washer Int Ext Tooth 1 11 2 00 02360 Nut 38 16 Fin Hex 1 12 2 00 01246 Insert 10 24 Nylon 2 13 2 00 00426 Flat Washer 500 x 219 x 063 2 14 2 00 03062 Screw 10 24 x 63 THM 2 P library CE Kit 2 04 CE ...

Page 115: ...less than 3 16 Leave original engine cover latch in machine Position holes where latch catches and holds on tank by as much as possible but no less than 3 16 Leave original engine cover latch in machine P library CE Kit 2 04 P library CE Kit 2 04 1 7 50 dia 50 dia 8 9 9 10 11 Frame Front Left Side Frame Front Left Side Broom Chamber Broom Chamber 3 0 25 25 CE KIT EXPLODED VIEW ...

Page 116: ...6 9 7 16 07283 Panel Cover 1 10 7 60 05029 Steering Control Unit Pump 1 0880 675 Seal Kit 1 11 2 00 04688 Nut Hex 1 4 20 Ss 10 12 2 00 04687 Lock Washer 1 4 SS 10 13 2 00 04590 Sealing Washer 63 x 250 8 14 2 00 04876 Screw 1 4 20 x 500 BHS 4 15 7 52 00081 Circuit Breaker Panel 1 16 7 52 00080 Instrument Panel 1 17 7 52 00083 Blank Panel 1 18 7 33 05096 Console Housing 1 19 2 00 03702 Flat Washer 4...

Page 117: ...American Lincoln 2 115 7760 1 2 3 4 5 6 7 10 14 19 8 21 11 12 20 22 9 17 23 16 22 7 18 15 8 13 11 12 13 P 4717 9606 STEERING INSTRUMENT PANEL EXPLODED VIEW ...

Page 118: ... Pinch Point Stay Clear 6 19 REF Cover Hopper Could Close 2 20 REF No Step 3 21 8 18 00487 Blank Square Option Covers 1 22 8 18 00527 Division of Alto 1 8 18 00549 American Lincoln Technology export only 1 23 8 18 00526 American Lincoln large 1 8 18 00528 Alto export only 1 24 8 18 00524 American Lincoln small 2 8 18 00548 American Lincoln Technology export only 1 25 8 18 00541 7760 1 8 18 00561 7...

Page 119: ...American Lincoln 2 117 7760 21 15 18 16 3 12 13 7 8 23 22 19 16 24 WITH COVER CLOSED 25 24 25 26 27 1 18 19 20 30 18 10 9 18 18 5 14 4 29 28 2 6 11 20 17 P5169A 2 04 DECALS EXPLODED VIEW ...

Page 120: ...10 24 x 625 THM 1 15 2 00 00519 Washer 10 Lock Med Helical Spring 4 16 2 00 00605 Nut 10 24 Hex 6 17 8 90 07357 Wire WTG to FG Gas Diesel Only 2 18 8 48 05032 Gauge Fuel Gas Diesel Only 1 19 8 64 05009 Relay 1 20 8 64 00012 Relay 3 21 2 00 03063 Screw 10 24 x 750 THM 3 22 2 00 00466 Flat Washer 833 x 250 x 031 1 23 8 82 00045 Switch Shaker Motor SM SW 1 24 2 00 04757 Hole Plug 2 25 2 00 04942 Hole...

Page 121: ...M SWITCH MAIN BROOM SWITCH SHAKER MOTOR SWITCH SHAKER MOTOR SWITCH SQUEEGEE DECK SWITCH SQUEEGEE DECK SWITCH BRUSH DECK SWITCH BRUSH DECK SWITCH REC HIGH LIGHT REC HIGH LIGHT SOL LOW LIGHT SOL LOW LIGHT SCRUB ROTATION SWITCH SCRUB ROTATION SWITCH SCRUB PRESSURE SWITCH SCRUB PRESSURE SWITCH DIESEL ONLY LP ONLY GAS DIESEL ONLY GAS DIESEL ONLY NOTE IF ALL OPTIONS ARE NOT ORDERED PLUG ONE OF 8 11 0001...

Page 122: ... 07433 Wire Assembly Hopper HO WA 1 19 2 00 04551 Terminal 156 Bullet 2 20 2 00 04602 Clamp 3 21 2 00 03061 Screw 10 24 x 500 RHM Ref 22 2 00 04345 Ty Rap 30 23 2 00 00056 Screw 10 24 x 750 THM Ref 24 2 00 00233 Screw 3 8 16 x 1 00 HHC Ref 25 2 00 03829 Lock Washer 3 8 Int Ext Ref 26 2 00 02360 Nut 3 8 16 Hex Ref 27 2 00 00519 Lock Washer 10 2 28 2 00 00460 Flat Washer 10 Ref 29 0875 087 Diode Ass...

Page 123: ...ING DIAGRAM PAGE 121 ELECTRICAL SCHEMATIC PAGE 122 CONNECTION DIAGRAM PAGE 123 ENGINE FRAME SIDE CONNECTION DRAWING FORD 425 PAGE 124 ENGINE FRAME SIDE CONNECTION DRAWING MITSUBISHI S4Q2 PAGE 125 HYDRAULICS SCHEMATIC VARIABLE DUMP PAGE 126 HYDRAULICS SCHEMATIC MANUAL DUMP PAGE 127 ...

Page 124: ...19 Debris Basket Option 3 20 Suspension Seat Option 3 21 Detergent Solution Tank ESP Option 3 22 Recovery Tank Detergent Pump ESP Option 3 24 Instrument Panel ESP Option 3 26 Wiring ESP Option 3 28 Tire Options 3 30 Vacuum Wand Option 3 31 Wet Sweep Bypass 3 32 Cabs 3 34 Spare Parts Kit Gas LP Variable Dump 3 50 Spare Parts Kit Diesel Variable Dump 3 51 Spare Parts Kit Gas LP Manual Dump 3 52 Spar...

Page 125: ...ment 1 3 7 81 00121 Support Weldment 1 4 7 81 00188 Support Weldment Ref 5 2 00 00239 Screw 1 2 13 x 1 000 HHC 12 6 2 00 02352 Nut Hex 1 2 13 x 875 x 484 12 7 2 00 02312 Lock Washer Helical Spring 1 2 Med 16 8 2 00 01444 Flat Washer 750 x 520 x 062 16 9 2 00 00240 Screw 1 2 13 x 1 250 HHC 4 P 4621 9703 OVERHEAD GUARD OPTION PARTS LIST ...

Page 126: ...American Lincoln 3 3 7760 OVERHEAD GUARD OPTION EXPLODED VIEW P4621A 9703 5 1 3 9 8 7 8 7 6 2 5 8 6 7 ...

Page 127: ...Spring 6 Plastic Back 5 7 08 03207 1 Super Grit 18 5 7 08 03173 1 Straight Wire 18 5 7 08 03194 1 Nylon Black 18 5 7 08 03248 1 Soft Nylon 18 5 7 08 03196 1 Polyprolene Amerfil 040 18 5 7 08 03197 1 Amergrit 18 6 2 00 02706 Screw 1 4 20 x 1 000 HHM 6 7 2 00 00518 Washer Helical Spring 1 4 Med 6 8 2 00 00594 Nut Hex 1 4 20 x 437 x 218 6 Pad Driver Assembly 0772 074 Individual service pieces which c...

Page 128: ...American Lincoln 3 5 7760 8 7 9 6 5 4 3 2 Top View 2 1 P4195d BRUSH OPTIONS EXPLODED VIEW ...

Page 129: ...04154 Side Broom Arm 1 16 7 08 00859 Side Broom Bracket 1 17 2 00 03029 Screw 5 16 18 x 1 00 HSFHC 3 18 0885 061 Hydraulic Broom Drive Motor w Key 1 19 7 25 06038 Adapter Flange 1 20 8 08 03107 Side Broom 1 21 2 00 00447 Flat Washer 1 25 x 25 1 22 2 00 00518 Lock Washer 1 4 4 23 2 00 03537 Screw 1 4 28 x 2 000 HHC 1 24 2 00 03564 Screw 5 16 18 x 1 000 5 25 2 00 02310 Lock Washer Helical Spring 3 8...

Page 130: ...rican Lincoln 3 7 7760 27 28 2 1 3 4 5 30 31 B A CONTROL BLOCK 19 14 18 A 17 24 32 B 16 15 14 13 8 7 12 29 8 7 25 22 11 10 9 8 7 6 20 21 22 23 7 8 14 C0360 9609 SIDE BROOM OPTION MANUAL DUMP EXPLODED VIEW ...

Page 131: ...nd Wire 1 1 8 08 03190 Proex 1 1 8 08 03191 Natural Fiber and Wire 1 1 8 08 03193 Nylon 1 1 8 08 03200 Poypro Prolene 1 1 8 08 03196 Nylon High Density 1 1 8 08 03198 Fiber and Wire High Density 1 2 8 08 03107 Poly Prolene 1 2 8 08 03177 Nylon 1 P 4195a 9609 2 1 P4195a BROOM OPTIONS ...

Page 132: ... Plug 1 2 2 00 00221 Screw 1 4 20 x 750 HHC 2 3 2 00 00501 Lock Washer 1 4 Int 1 4 2 00 00828 Terminal 1 5 8 32 09009 BackupAlarm 1 6 2 00 00409 Flat Washer 687 x 343 x 062 2 7 2 00 00518 Lock Washer Helical Spring 1 4 Int 2 8 2 00 00594 Nut Hex 1 4 20 2 P4899ecp 2 04 5 WHT 48 4 8 7 6 3 2 1 BACK UP ALARM ...

Page 133: ...01 Lock Washer 1 4 Int 32 4 2 00 00594 Nut Hex 1 4 20 x 437 x 218 16 5 8 40 05028 Headlight 2 6 2 00 04578 Male Bullet Plug 4 7 8 90 07358 Ground Wire 4 8 8 40 05030 Instrument Light and Lead 4 9 2 00 04588 Wire Nut 1 10 8 82 00027 Light Switch Push Pull 1 11 8 40 05029 Taillight 2 12 7 90 07229 Wire 1 13 2 00 00409 Flat Washer 687 x 343 x 062 2 14 2 00 04876 Screw 1 4 20 x 500 BHS 16 15 8 28 0501...

Page 134: ...American Lincoln 3 11 7760 15 10 12 2 7 3 4 6 5 1 3 8 9 14 13 2 6 6 7 3 13 4 11 1 3 14 P4822 9609 24 A MAIN HARNESS FRONT HM OP VM FG WT REAR PANEL HARNESS LIGHT SWITCH LIGHTS OPTION EXPLODED VIEW ...

Page 135: ...h Pull 1 12 2 00 00501 Lock Washer 1 4 Int 16 13 2 00 04876 Screw 1 4 20 x 500 BHS 16 14 2 00 04578 Bullet Plug Male 11 15 8 90 07358 Ground Wire for Lights 8 16 7 90 07229 Wire 1 17 8 64 00008 Circuit Breaker 15Amp 1 18 8 11 00044 Boot 1 19 8 11 00015 Terminal 1 20 8 82 00039 Switch Brake 1 21 2 00 00519 Lock Washer 10 24 2 22 2 00 00605 Nut Hex MS 1 4 20 x 437 x 187 2 23 2 00 00006 Screw 10 24 H...

Page 136: ...PANEL USE RED WIRE FROM TURN SIGNAL LIGHT MOUNT ON LEFT SIDE OF STEERING COLUMN BUTT SPLICE FUSE HOLDER FLASHER TO BE USED IF MATING CONNECTOR IS NOT OF THE MOLDED TYPE BACKSIDE OF CIRCUIT BREAKER PANEL FROM CB8 CB9 FROM HARNESS CB5 6A 6B 23 22 47 6 5 7 48 22 24 23 1 8 3 4 22 21 21A 21B 21A 24C 22A 47 24B 24A 24 24C 47A 47A 23A 24A 25 TURN SIGNAL OPTION EXPLODED VIEW ...

Page 137: ...10 24 x 375 x 125 2 STROBE LIGHT KEY NO PART NUMBER DESCRIPTION QTY 11 8 40 05033 Red 1 8 40 05041 Yellow 1 12 2 00 00838 Terminal 1 13 2 00 00491 Grommet 1 14 2 00 00512 Lock Washer 10 Int 2 15 2 00 04578 Connector 1 16 2 00 04341 Grommet 1 17 2 00 03063 Screw 10 24 x 750 THM 2 18 2 00 00605 Nut Hex MS 10 24 x 375 x 125 2 LIGHT SUPPORT KEY NO PART NUMBER DESCRIPTION QTY 19 8 81 00145 Weldment 1 2...

Page 138: ...American Lincoln 3 15 7760 20 21 19 1 3 2 4 5 6 9 7 8 10 23 22 24 17 11 12 13 14 18 15 16 P4902 WARNING LIGHTS STANDARD EXPLODED VIEW ...

Page 139: ...0491 Grommet 1 14 2 00 00512 Lock Washer 10 Int 2 15 2 00 04578 Connector 1 16 2 00 00605 Nut Hex MS 10 24 x 375 x 125 2 17 2 00 03063 Screw 10 24 x 750 THM 2 GUARD WIRE SUPPORT ASSEMBLY KEY NO PART NUMBER DESCRIPTION QTY 18 8 58 05228 Light Support 1 19 2 00 00221 Screw 1 4 20 x 750 HHC 4 20 8 90 07363 Wire Assembly 1 21 2 00 00491 Grommet 1 22 2 00 00518 Lock Washer Helical Spring 1 4 Med 4 23 2...

Page 140: ...coln 3 17 7760 1 3 7 2 6 4 8 5 9 26 17 11 12 13 14 16 10 15 R E D B LA C K 19 18 28 27 26 25 24 21 22 25 26 28 27 24 21 20 30 29 31 C B 9 C B 5 6 B 6 A 21 P4901 9511 WARNING LIGHTS with OVERHEAD GUARD EXPLODED VIEW ...

Page 141: ...ER DESCRIPTION QTY 1 8 83 04033 Fire Extinguisher 1 2 2 00 00221 Screw 1 4 20 x 750 HHC 4 3 980657 1 Lock Washer 1 4 Split 4 4 2 00 00594 Nut Hex 1 4 20 x 437 x 218 4 P 4872 3 9704 P4872 3 9704 H15 1 2 H25 DRIVER S COMPARTMENT FIRE EXTINGUISHER ...

Page 142: ...American Lincoln 3 19 7760 KEY NO PART NUMBER DESCRIPTION QTY 1 8 11 00024 Protecto Seal Gas Cap 1 P4875 3 04 1 P4875 PROTECTO SEAL GAS CAP ...

Page 143: ...7156 Debris Basket Frame 1 3 2 00 04685 Screw 1 4 20 x 750 HHC 2 4 2 00 04590 Sealing Washer 1 4 2 5 2 00 04686 Lock Washer 1 4 2 6 2 00 04688 Nut Hex 1 4 20 2 7 3 73 00024 Edging 3 75 ft C 0354 9609 6 6 4 4 DRILL 281 DIA HOLE 2 PLACES USE PUNCH MARKS FOR LOCATION C0354 9609 3 3 5 7 1 2 DEBRIS BASKET ...

Page 144: ...09 Flat Washer 687 x 343 x 062 4 4 8 71 00016 Shim Block 4 5 2 00 02322 Lock Washer 5 16 4 6 2 00 00644 Nut 5 16 18 Lock 4 7 8 03 04320 Armrest Kit Includes both Armrests 1 0780 109 Suspension Seat Option Includes all the Above P 5080 9601 WEIGHT ADJUSTMENT LEVER BACKREST ADJUSTMENT FORWARD BACKWARD ADJUSTMENT LEVER 7 1 2 3 4 6 P5080 SUSPENSION SEAT ...

Page 145: ...1 25 2 00 04590 Sealing Washer 1 4 x 063 4 26 2 00 04687 Lock Washer 1 4 Med HS SS 4 27 2 00 04688 Nut Hex 1 4 20 x 437 x 218 SS 4 28 2 00 01246 Nut 10 24 x 1 500 RHM 6 29 2 00 00089 Screw 10 24 x 1 500 RHM 4 30 7 87 02129 Tube 1 31 2 00 05019 O Ring Seal 1 32 2 00 05003 Fitting Reducer 1 33 2 00 00641 Nut Fiber 1 34 2 00 04655 Fitting 90º Elbow 1 35 2 00 03261 Grommet 1 36 2 00 05412 Fitting Unio...

Page 146: ... 22 1 1 15 14 19 14 10 H108 H107 21 21 H28 H107 H108 H206 19 18 18 4 24 DETERGENT TANK TO FLOAT 7 23 6 5 4 3 2 1 SOLUTION TANK 15 8 22 9 16 1 2 TO DETERGENT PUMP 15 P5170 1 9704 1 2 STRAINER 24 8 9 12 11 13 20 17 FROM PUMP DETERGENT SOLUTION TANK ESP OPTION EXPLODED VIEW ...

Page 147: ...5 Ty Rap 1 17 7 60 055031 Pump Peristaltic Metering 1 18 2 00 02848 Screw 10 32 x 500 RHM 3 19 2 00 00519 Lock Washer 10 Med HS 3 20 2 00 00426 Flat Washer 7 21 8 11 00015 Terminal 1 4 Male Blade Covered 1 22 2 00 02296 Washer 10 Star 1 23 2 00 01081 Screw 8 32 x 500 RHPH 1 24 2 00 00506 Lock Washer 8 Int 2 25 2 00 00842 Terminal 1 26 0780 071 Tubing Connector Service Parts Kit Ref 28 0780 073 Bel...

Page 148: ...0 04626 NOTE USE PST PIPE SEALANT ON STEEL PIPE CONNECTIONS USE TEFLON TAPE ON PLASTIC CONNECTIONS RIGHT HAND SIDE MAIN BROOM CHAMBER CAMEL WIRING HARNESS RECOVERY TANK 5 4 8 11 20 8 9 10 7 33 34 2 32 31 30 29 4 3 4 8 TO SOLUTION TANK TO RECOVERY TANK TO PUMP INLET MOVE EXISTING HWD CLAMP TO TOP HOLE CUT EXISTING SLEEVE IN 1 2 APPROX 3 50 REF 7 08 00437 19 18 16 13 17 20 25 RECOVERY TANK DETERGENT...

Page 149: ...7233 Wire Assembly Gr for Detergent Low Solution High 1 5 7 40 05028 Light 2 6 7 39 00021 Knob 1 7 2 00 03059 Screw 10 24 x 375 RHM 2 8 2 00 02296 Lock Washer 10 Ext 2 9 7 30 05057 Guard Rheostat 1 10 2 00 00529 Lock Washer Helical Spring 8 Med 2 11 2 00 00602 Nut Hex MS 8 32 x 375 x 125 2 12 7 18 00136 Decal Detergent Flow 1 C1231 INSTRUMENT PANEL ESP OPTION PARTS LIST ...

Page 150: ... 3 27 7760 EXISTING INSTRUMENT PANEL HARNESS INSTRUMENT PANEL 1 41 A 44 19 B 3 5 6 K1 7 8 2 5 9 6 4 3 1 1 4 2 3 6 5 H191 H191 H190 H190 H124 8 7 6 5 3 2 4 C1231 1 9704 12 H124 INSTRUMENT PANEL ESP OPTION EXPLODED VIEW ...

Page 151: ... Carriage Bolt 2 9 2 00 00407 Flat Washer 562 x 265 x 062 2 10 8 08 00532 Bracket 1 11 2 00 00426 Flat Washer 500 x 218 x 062 2 12 2 00 00518 Lock Washer Helical Spring 1 4 Med 2 13 2 00 00594 Nut Hex MS 10 24 x 375 x 125 2 14 2 00 00519 Lock Washer HS 10 Med 2 15 2 00 00605 Nut Hex MS 10 24 x 375 x 125 2 16 2 00 04749 Radial Locking Spring Pin 125 x 1 375 1 17 2 00 03059 Screw 10 24 x 375 THM 2 1...

Page 152: ... DL SW EXISTING SH SW RH SW 12 5 ESP HARNESS SECTION B ESP HARNESS SECTION A 1 11 7 H9 H86 H72 H10 H25 H206 H11 2 9 8 10 3 C1217 1 9704 3 GND DETG PUMP 4 6 RED 5 GPM PUMP BLK LS DMP MACHINE WIRING HARNESS REMOVE EXISTING TERMINALS SOLUTION CONTROL LINKAGE WIRING ESP OPTION EXPLODED VIEW ...

Page 153: ...3 30 American Lincoln 7760 KEY NO PART NUMBER DESCRIPTION QTY 1 7 89 08071 Siped Rear Drive Tire 1 1 0780 098 Front Tire Urethane 2 P4554 TIRE OPTIONS ...

Page 154: ... DESCRIPTION QTY 1 7 13 07097 Clip 10 2 2 00 04312 Screw 10 24 x 625 T C HH 10 3 7 03 00040 Adapter 1 4 634118 4 Clarke Hose 1 5 639804 4 Clarke 1 1 2 Wand Assembly 1 6 638828 4 14 Squeegee 1 7 7 18 00121 Decal Warning 1 P 4930 9601 1 2 3 4 6 5 7 VACUUM WAND OPTION ...

Page 155: ...20 x 2 500 HHC 2 6 8 33 02190 Hose Gas 1 6 7 33 02205 Hose Diesel 1 7 2 00 03702 Flat Washer 625 x 281 x 062 1 8 2 00 00501 Lock Washer 1 4 Int 1 9 2 00 00518 Lock Washer Helical Spring 1 4 Med 2 10 2 00 00594 Nut Hex 1 4 20 x 437 x 218 2 11 7 15 01031 Spacer 2 12 2 00 05046 Fitting 90 Elbow 1 13 7 33 02192 Hose Ref 14 8 33 02214 Hose Ref 15 7 82 00020 Switch 1 16 7 90 07228 Wire Jumper 1 P 4881 9...

Page 156: ...SIDE OF DUST CONTROL MOTOR 10 9 8 1 12 2 13 14 WIRING HARNESS 7 11 4 3 5 6 15 TO MAIN BROOM MOTOR TO RETURN SIDE OF DUST CONTROL VALVE TO NO 2 PORT MAIN CONTROL VALVE 16 1 2 1 2 3 SHAKER MOTOR SWITCH DUST CONTROL SWITCH 37 15 B WET SWEEP BYPASS OPTION EXPLODED VIEW ...

Page 157: ...00 00518 Lock Washer 1 4 Helical Spring 8 9 2 00 00220 Screw 1 4 20 x 625 HHC 8 10 7 16 07488 Soft Cover RH 1 11 7 16 07486 Soft Cover Rear for LP Engine 1 12 7 16 07489 Soft Cover LH 1 13 3 73 00082 Seal Window 11 ft 14 8 03 04315 Arm Wiper 1 15 8 06 03004 Blade Wiper 1 16 7 16 07491 Soft Cover Rear for Gas Engine 1 17 8 11 00044 Boot 1 18 8 64 00008 Circuit Breaker 15 amp 1 19 2 00 03418 Termina...

Page 158: ...American Lincoln 3 35 7760 1 2 3 4 5 6 7 8 8 9 9 10 11 12 13 14 15 16 17 18 19 20 C2204 3 04 SOFT CAB OPTION EXPLODED VIEW ...

Page 159: ...LP ONLY KEY NO PART NUMBER DESCRIPTION QTY 1 7 16 07469 Cover LPTank 1 2 7 32 00053 Hinge 1 5 x 6 1 3 2 00 00049 Screw 10 24 x 1 2 RHM 4 4 2 00 01246 Nut 10 24 Elastic Stop 2 C2204 3 04 LP ENGINE ONLY C2204 1 3 04 SOFT CAB OPTION LP ENGINE ONLY ...

Page 160: ...E ONLY OPTIONS 0780 603 0780 604 LP ONLY KEY NO PART NUMBER DESCRIPTION QTY 1 7 16 07469 Cover LP Tank 1 2 7 32 00053 Hinge 1 5 x 6 1 3 2 00 00049 Screw 10 24 x 1 2 RHM 4 4 2 00 01246 Nut 10 24 Elastic Stop 2 5 7 16 07486 Soft Cap Rear 1 C2205 3 04 C2205 3 04 LP ENGINE ONLY ...

Page 161: ...00 00228 Screw 5 16 18 x 2 5 Hex 2 7 2 00 00644 Nut 5 16 18 Fiber Insert Hex 2 8 2 00 00518 Lock Washer 1 4 Helical Spring 8 9 2 00 00220 Screw 1 4 20 x 625 HHC 8 10 7 16 07488 Soft Cover RH 1 11 7 16 07490 Soft Cover LH 1 12 3 73 00082 Seal Window 11 ft 13 7 16 07491 Soft Cover Rear for Gas Engine 1 14 8 03 04315 Arm Wiper 1 15 8 06 03004 Blade Wiper 1 Must be assembled on Overhead Guard 0780 379...

Page 162: ...American Lincoln 3 39 7760 C2205 1 3 04 SOFT CAB w PRESSURIZED FAN OPTION EXPLODED VIEW ...

Page 163: ...Nut 1 4 20 Fiber Insert 8 7 2 00 00208 Screw 5 16 18 x 75 HHC 3 8 2 00 00644 Nut 5 16 18 Fiber Insert Hex 3 9 8 23 00015 BlowerAssembly 1 10 8 75 01205 Spacer Blower Mounting 4 11 8 18 03025 Cover Ajustable Louvered Vent 1 12 2 00 03042 Screw 1 4 20 x 1 5 HSHC 4 13 2 00 00501 Flat Washer 25 ID x 44 OD x 046 4 14 2 00 00594 Nut 1 4 20 Hex 4 15 0882 055 Motor Blower 1 16 3 73 00075 Seal 3 ft C2205 2...

Page 164: ...American Lincoln 3 41 7760 C2205 2 3 04 SOFT CAB w PRESSURIZED FAN OPTION con t EXPLODED VIEW ...

Page 165: ... OPTIONS 0780 603 0780 604 KEY NO PART NUMBER DESCRIPTION QTY 1 8 11 00044 Boot 1 2 8 64 00008 Circuit Breaker 15 amp 1 3 2 00 03418 Terminal 25 Fisco Female 3 4 3 61 00189 Wire 16 gauge Black 6 ft 5 7 82 00011 Switch 4 position Rotary 1 6 7 33 05096 Housing Console REF C2205 3 3 04 ...

Page 166: ...American Lincoln 3 43 7760 1 2 3 4 5 6 C2205 3 3 04 SOFT CAB w PRESSURIZED FAN OR HEATER WIRING EXPLODED VIEW ...

Page 167: ...w 1 4 2 00 00409 Flat Washer 687 x 344 x 062 3 5 2 00 00228 Screw 5 16 18 x 2 5 Hex 2 6 2 00 00644 Nut 5 16 18 Fiber Insert Hex 1 7 2 00 00518 Lock Washer 1 4 Helical Spring 8 8 2 00 00220 Screw 1 4 20 x 625 HHC 8 9 7 16 07488 Soft Cover RH 1 10 7 16 07490 Soft Cover LH 1 11 3 73 00082 Seal Window 11 ft 12 7 16 07491 Soft Cover Rear for Gas Engine 1 Must be assembled on Overhead Guard 0780 379 C22...

Page 168: ...American Lincoln 3 45 7760 C2206 3 04 1 2 3 4 5 6 7 7 8 8 9 10 11 12 SOFT CAB w HEATER OPTION EXPLODED VIEW ...

Page 169: ...5 ID x 44 OD x 046 4 14 2 00 00594 Nut 1 4 20 Hex 4 15 0882 055 Motor Blower 1 16 3 73 00075 Seal 3 ft 17 8 08 00893 Baffle HeaterAir 1 18 8 62 01015 Heater Core 1 19 2 00 01994 Screw 8 15 x 3 4 TF PRH 4 20 2 00 03702 Washer 625 x 281 x 063 2 21 2 00 03407 Clamp Witteck 10P Hose 2 22 8 32 00052 Hinge RH 1 23 8 32 00053 Hinge LH 1 24 2 00 00426 Flat Washer 50 x 219 x 063 4 25 2 00 01246 Nut 10 24 E...

Page 170: ...American Lincoln 3 47 7760 C2206 1 3 04 SOFT CAB w HEATER OPTION con t EXPLODED VIEW ...

Page 171: ...lbow Barbed Hose 3 4 2 00 04497 Fitting Branch Tee Male 1 5 7 25 02040 Fitting 1 2 NPT x 62 Hose 1 6 2 00 03407 Clamp Witteck 10P Hose 4 7 2 00 00426 Flat Washer 50 x 219 x 063 3 8 2 00 00519 Lock Washer 10 24 Helical Spring 2 9 2 00 03059 Screw 10 24 x 3 8 THMS 2 C2206 2 3 04 SOFT CAB w HEATER OPTION con t GAS LP FORD 425EFI GAS ENGINE FORD 425EFI LP ENGINE C2206 2 3 04 ...

Page 172: ...2206 3 3 04 SOFT CAB w HEATER OPTION con t DIESEL OPTION 0780 604 KEY NO PART NUMBER DESCRIPTION QTY 1 2 00 05127 Fitting 1 2 NPT x 3 8 ID Barbed Hose 2 2 2 95 04388 Clamp Hose 2 3 3 71 00085 Hose 3 8 ID x 62 OD 9 ft C2206 3 3 04 ...

Page 173: ... Door 1 SQUEEGEECOMPONENTS 7 77 00107 Rubber Rear Squeegee Outer 1 7 77 00108 Rubber Side Squeegees 2 7 77 00105 Rubber Rear Squeegee Inner 1 FILTERS 7 24 04086 EngineAir Filter Safety 1 7 24 04085 EngineAir Filter Main 1 7 24 04032 Hydraulic Return Filter Element 1 7 24 04046 Hopper Panel Filter 1 Both filters should be changed at the same time ENGINE RELATEDCOMPONENTS Ford 425EFI Gas LP Engine 8...

Page 174: ...r 1 SQUEEGEECOMPONENTS 7 77 00107 Rubber Rear Squeegee Outer 1 7 77 00108 Rubber Side Squeegees 2 7 77 00105 Rubber Rear Squeegee Inner 1 FILTERS 7 24 04086 EngineAir Filter Safety 1 7 24 04085 EngineAir Filter Main 1 7 24 04032 Hydraulic Return Filter Element 1 7 24 04046 Hopper Panel Filter 1 Both filters should be changed at the same time ENGINE RELATEDCOMPONENTS Mitsubishi S4Q2 Diesel Engine 7...

Page 175: ...NENTS 7 77 00107 Rubber Rear Squeegee Outer 1 7 77 00108 Rubber Side Squeegees 2 7 77 00105 Rubber Rear Squeegee Inner 1 FILTERS 7 24 04086 EngineAir Filter Safety 1 7 24 04085 EngineAir Filter Main 1 7 24 04032 Hydraulic Return Filter Element 1 ENGINE RELATEDCOMPONENTS Ford 425EFI Engine 8 24 04156 Oil Filter 1 7 24 04080 Fuel Filter 1 2 00 05404 Belt Alternator Water Pump 1 SPARE PARTS GAS LP MA...

Page 176: ... 7 77 00107 Rubber Rear Squeegee Outer 1 7 77 00108 Rubber Side Squeegees 2 7 77 00105 Rubber Rear Squeegee Inner 1 FILTERS 7 24 04086 EngineAir Filter Safety 1 7 24 04085 EngineAir Filter Main 1 7 24 04032 Hydraulic Return Filter Element 1 ENGINE RELATEDCOMPONENTS Mitsubishi S4Q2 Diesel Engine 7 24 04089 Oil Filter 1 7 24 04078 Fuel Filter Assy 1 2 00 05968 Belt Alternator Water Pump 1 SPARE PART...

Page 177: ... 425 Breeza 1 7 75 01245 Spacer 425 Fan 7760 Gas 1 7 82 00053 Switch Oil Pressure 1 8 69 00005 Oil Pressure Sender Am Lin Instrument Panel 1 7 11 04040 Fuel Rail 1 7 11 04039 Injector 4 7 11 04041 Throttle Body 1 7 11 04044 LP Mixer CERTIFIED 1 7 11 04072 LP Mixer EXPORT 1 8 33 02377 Intake Hose 1 0895 135 Wiring Harness 1 7 63 05003 Filter HP Fuel w bypass 1 7 60 05051 Fuel Injection Pump 1 7 24 ...

Page 178: ... Plug installed on wire harness 1 7 64 00040 Relay Murphy installed on wire harness 1 0769 029 Injector 1 7 56 04079 Pipe Balance 1 7 56 04071 Pipe Cylinder 1 1 7 56 04072 Pipe Cylinder 2 1 7 56 04073 Pipe Cylinder 3 1 7 56 04074 Pipe Cylinder 4 1 7 56 04079 Pipe Fuel Leak Off 1 7 29 00312 Gasket Thermostat 1 7 84 08016 Thermostat 1 0775 285 Starter 1 7 24 04078 Fuel Filter Assy 1 7 24 04088 Prima...

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