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AL1012X220 Series

Installation Guide

Overview:

AL1012X220 is a power supply that converts a nominal 220VAC (working range 198VAC-256VAC) 50/60Hz input to a 

12VDC output (see specifications).

AL1012X220 is a base unit for a series of multi-output power supply/chargers including: AL1012XPD4220, 

AL1012XPD4CB220, AL1012XPD8220, AL1012XPD8CB220, AL1012XPD16220, AL1012XPD16CB220 

(Refer to 

AL1012X220 Series Power Supply Configuration Reference Chart

).

AL1012X220 Series Power Supply Configuration Reference Chart:

Altronix 

Model Number

Accessory Power

Distribution

Module(s)

Number of 

Outputs

Fused

Outputs

PTC Outputs 

(auto-resettable)

Individual Output 

Rating (A)

AL1012X220

-

1

-

-

10A

AL1012XPD4220

PD4

4

P

-

3.5A

AL1012XPD4CB220

PD4CB

-

P

2.5A

AL1012XPD8220

PD8

8

P

-

3.5A

AL1012XPD8CB220

PD8CB

-

P

2.5A

AL1012XPD16220

Two (2) PD8

16

P

-

3.5A

AL1012XPD16CB220

Two (2) PD8CB

-

P

2.5A

Specifications:

Installation Instructions:

Wiring methods should be in accordance with the National Electrical Code/NFPA 70/NFPA 72/ANSI and with all local 

codes and authorities having jurisdiction. Product is intended for indoor use only. 

1.  Mount unit in the desired location. Mark and predrill holes in the wall to line up with the top two keyholes in the

 

enclosure. Install two upper fasteners and screws in the wall with the screw heads protruding. Place the enclosure’s    

 

upper keyholes over the two upper screws; level and secure. Mark the position of the lower two holes. Remove the    

 

enclosure. Drill the lower holes and install the fasteners. Place the enclosure’s upper keyholes over the two

 

upper screws. Install the two lower screws and make sure to tighten all screws 

(Enclosure Dimensions, pg. 4)

.

 

Secure enclosure to earth ground. 

2.  Connect AC circuit (220VAC, 50/60Hz) as follows: Green branch wire connects to earth (safety) ground lug    .  

 

 

Line and Neutral to the connector on power supply board marked [L, N] respectively 

(Fig. 1, pg. 3)

 

Use 14 AWG or larger for all power connections (Battery, DC output, AC input).

 

Use 22 AWG to 18 AWG for power-limited circuits (AC Fail/Low Battery reporting).

3.  Mea sure output voltage before connecting devices. This helps avoiding potential damage. 

 

Keep power-limited wiring separate from non power-limited wiring (220VAC 50/60Hz Input, Battery Wires).  

 

Minimum 0.25” spacing must be provided.

 

CAUTION: Do not touch exposed metal parts. Shut branch circuit power before installing or servicing equipment. 

 

There are no user serviceable parts inside. Refer installation and servicing to qualified service personnel.

4.  Connect devices to be powered:

 

a.  For Power Supply Board: connect to the terminals marked [– DC +] 

(Fig. 1, pg. 5).

 

 

b.  For Power Distribution Module(s): connect devices to be powered to the terminal pairs 1 to 4 marked  

 

 

[1P & 1N] through [4P & 4N] 

(Fig. 2, pg. 6)

 or 1 to 8 marked [1P & 1N] through [8P & 8N] 

(Fig. 3, pg. 6),

 

 

 

carefully observing correct polarity.

Input:

•  Input 220VAC (working range 198VAC - 256VAC),  

  50/60Hz, 1.3A.

•  AC input and DC output LED indicators.

Output:

•  12VDC output. 

•  10A total supply current at 12VDC. 

•  Filtered and electronically regulated outputs.

•  Short circuit and thermal overload protection.

Battery Backup:

•  Maximum charge current 0.7A.

•  Built-in charger for sealed lead acid or gel type batteries.

Battery Backup

 

(cont’d)

:

•  Automatic switch over to stand-by battery when AC fails.

•  Zero voltage drop when switched over to battery backup.

Supervision:

•  AC fail supervision (form “C” contacts). 

•  Low battery supervision (form “C” contacts).

Added Features:

•  Power supply, enclosure, cam lock, and battery leads.

Enclosure Dimensions

 

(H x W x D)

:

  15.5” x 12” x 4.5” (393.7mm x 304.8mm x 114.3mm)

INPUT

1

2

DC Output to devices

Door

Wire Strap
(from
Enclosure
to Door)

220 power mains

Divider

CAUTION: De-energize unit prior to servicing. For continued protection 

against risk of electric shock and fire hazard replace fuse with the same type 

and rating 15A, 32V.

Power Distribution Module

Battery and AC 

Supervision Circuit 

Use separate knockout

 NC  C  NO  NC   C     NO

BAT FAIL

AC FAIL

VR1

15

5A 250V

AC DELA

Y

Provide 0.25"

separation between

all other circuits

12VDC Rechargeable Battery

(optional)

Ground Lug

Summary of Contents for AL1012X220 Series

Page 1: ...t 220VAC 50 60Hz as follows Green branch wire connects to earth safety ground lug Line and Neutral to the connector on power supply board marked L N respectively Fig 1 pg 3 Use 14 AWG or larger for all power connections Battery DC output AC input Use 22 AWG to 18 AWG for power limited circuits AC Fail Low Battery reporting 3 Mea sure output voltage before connecting devices This helps avoiding pot...

Page 2: ...n AC Power Supply Status ON ON Normal operating condition ON OFF Loss of AC Stand by battery supplying power OFF ON No DC output OFF OFF Loss of AC Discharged or no stand by battery No DC output PD4 PD4CB PD8 PD8CB Power Distribution Module Green Power Distribution Module Status ON Normal operating condition OFF No Power Output Terminal Identification AL1012XB220 Power Supply Board Terminal Legend...

Page 3: ...AIL AC FAIL VR1 15 5A 250V AC DELAY Provide 0 25 separation between all other circuits 12VDC Rechargeable Battery optional Ground Lug Fig 1 INPUT LED PD4 POWER DISTRIBUTING UNIT 1P 2P 3P 4P FUSED OUTPUTS 1N 2N 3N 4N COMMON OUTPUTS F1 F1 F2 F3 F4 COMMON POWER OUTPUTS 1P 1N 2P 2N 3P 3N 4P 4N DC Output to devices From Power Supply Board Factory Installed Used on PTC Models PD8 N COMMON POWER OUTPUTS ...

Page 4: ...ER Enclosure Dimensions BC400 15 5 x 12 x 4 5 393 7mm x 304 8mm x 114 3mm 1 5 38 1mm 1 5 38 1mm 1 5 38 1mm 5 0 127 0mm 5 0 127 0mm 1 5 38 1mm 2 0 50 8mm 2 0 50 8mm 1 75 44 45mm 1 75 44 45mm 4 5 114 3mm 1 25 31 75mm 4 5 114 3mm 1 25 31 75mm 1 25 31 75mm 1 25 31 75mm 1 1 27 94mm 1 1 27 94mm 0 79 20 06mm 1 1 27 94mm 0 91 23 114mm 0 91 23 114mm 1 375 34 925mm 1 125 28 575mm 15 5 393 7mm 4 615 117 22mm...

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