ALUP Kompressoren SCK 21, Maintenance And Operating Instructions

Page 1: ...Ident number 195 02022 BA 101 04 01 03 GB Screw type Compressors SCK 21 SCK 52 Maintenance and Operating Instructions Spare Parts List Quality Assurance DIN ISO 9001 certified...

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Page 3: ...se of this brochure you will find our address telephone number and fax number p In case of further inquiries please specify the data shown on the compressor nameplate electric box back side Validity T...

Page 4: ...rk to be carried out on the compressor is to be done in cut off and pressure relieved condition The compressor system is to be protected against unauthorized reconnection Attention caution The sound a...

Page 5: ...in the oil tank 11 The oil leaves the compressor stage 04 mixed with the compressed air The placed according to the regulations safety valve 12 protects the machine against excess pressure The oil wil...

Page 6: ...d the compressor unit The pipe end of the piping system is to be thoroughly secured In order to avoid that the condensate collected in the compressed air recooler 09 is fed into the piping system or i...

Page 7: ...key to shut down the compressor via idling for input of codes for acknowledgement of errors INFO Information can be obtained on the set values by pressing several times 1x Cut in pressure bar 2x Cut...

Page 8: ...ith a lead lag control unit Remote appears in the display Code 21 Maintenance acknowledgement Relaised maintenance can be acknowledged by immediately pressing the ENTER key and after that the O key Co...

Page 9: ...un for one hour every week in idle mode to prevent corrosion damage 5 5 Direction of rotating refer to section 1 3 F The direction of rotation must comply with the arrow on the electric motor 01 When...

Page 10: ...the oil filter 15 Warning 12 with flashing red lamp Loosen the oil filter 15 with a strap wrench p order n 180 06075 and remove it Remove residues of the old sealing from the housing Lubricate the sea...

Page 11: ...once a year Checking dismount the safety valve 12 from the unit and check it in a suitable device If no device is available the safety valve 12 can be checked by us p Remove the residues from the thr...

Page 12: ...external high pressure source Upper pressure switch point too high Interruption in the control circuit Ambient temperature below 1 C the symbol for temperature flashes Line pressure above upper switc...

Page 13: ...gnal An operating signal showing whether the main compressor motor is running can be connected to the central controller for example using a floating contact or can also be used for example to control...

Page 14: ...A gL A A A gL 973 1270 waste air dashboard power supply PG 36 M10 int M10 int compr air outlet fresh air compr air outlet 412 65 677 795 1070 exhaust shaft connection 669 219 4 x M5 int cooling air o...

Page 15: ...e is to be indicated in any spare parts order The required part number can be defined by the following views 136 00185 136 00064 176 00163 K1 132 00602 132 00603 132 00607 K3 132 00600 132 00602 132 0...

Page 16: ...87 273 00040 273 00041 213 00490 226 00376 226 00377 120 00110 172 00222 136 00103 137 00462 174 00007 228 00851 228 00852 154 00150 154 00154 172 11102 172 58111 273 01578 273 01579 278 00222 278 002...

Page 17: ...00 176 00095 131 00301 131 00302 131 00303 131 00304 131 00305 260 00047 174 00013 278 00237 173 00003 278 00277 278 00338 278 00339 163 00009 163 00026 163 00029 163 00044 163 00051 163 00066 163 000...

Page 18: ...rts Lines and gaskets 173 00199 165 01332 165 04418 167 00077 173 00011 173 00286 173 00039 165 00168 165 00246 167 00077 167 01249 165 83202 165 00017 173 00290 173 00292 173 00107 165 83202 167 0802...

Page 19: ...19 Spare parts Lines and gaskets 173 00286 165 00331 165 00330 173 08176 173 00291 165 00120 167 00077 165 83202 165 03416 229 00038 229 00039 167 00077 165 83202 173 00288 173 00289 165 83202...

Page 20: ...20 Spare parts Suction control and temperature control 173 04001 173 04003 165 15101 172 00222 273 02055 212 00211 212 00210 212 00211 212 00213...

Page 21: ...parts Separator box 172 01017 172 01036 273 00552 273 01529 167 02228 167 03036 169 02110 169 02250 165 00015 165 00247 165 00329 273 00578 273 00579 165 00449 273 02513 273 04018 172 11102 172 58111...

Page 22: ...00603 Power relais 52 132 00607 Power relais 52 132 05001 Relais option 21 26 31 42 52 136 00064 Emergency button 21 26 31 42 52 136 00103 Temperature sensor 21 26 31 42 52 136 00120 Pressure sensor 2...

Page 23: ...al oil separator 42 52 167 08026 Oil separator 21 26 31 42 52 169 02110 Injection nozzle 21 26 31 169 02250 Injection nozzle 42 52 172 00222 Oil filter cartridge 21 26 31 42 52 172 01017 Oil separator...

Page 24: ...alve service kit 21 26 31 42 52 212 00211 Suction control service kit 21 26 31 42 52 212 00213 Temperature control service kit 21 26 31 42 52 212 00215 Minimum pressure valve service kit 21 26 31 42 5...

Page 25: ...1 273 01579 Separator box 42 52 273 01852 Temperature control unit 21 26 31 42 52 273 02055 Temperature control housing 21 26 31 42 52 273 02513 Non return valve set 21 26 31 42 52 273 04018 Minimum p...

Page 26: ...26 Operating Date Servicing work completed Name Signature hours Services completed...

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Page 28: ...28 ALUP Kompressoren GmbH Postfach 1161 D 73253 K ngen Adolf Ehmann Str 2 D 73257 K ngen Phone 49 0 1 80 5 25 87 00 Fax 49 0 1 80 5 25 87 01 E mail service alup com Internet www alup com...