Assembly instructions BR 133-3 to 139-3
Status 03/2022
Former instructions lose their validity.
3 / 14
•
The seating faces of the module assemblies must be free from
contamination and dirt.
•
Never apply screws diagonally, they must not tilt.
Consider the tor-
ques
(2.3). Undershooting weakens the strength of the system, a
clear overshooting can lead to damage to component parts!
•
Connect the component parts directly with the supplied screws.
They may be used one-time only. External or used screws endanger
operational safety.
Always use new AluTeam screws
also for repairs.
1.3 Safety instructions
Pay attention to your own safety and to that of your employees.
Working with kits involves hazards. Therefore caution is always advised,
in particular you should absolutely:
... Use a lifting beam when unloading or transporting of the packed kit
with a crane.
... Secure the kit against inclination, tilting and toppling over when
unloading/transporting the packed kit with a forklift.
... Only place transportation frames onto flat surfaces, and secure them
against inclination, tilting and toppling over (Fig. 132).
... Always wear a helmet during crane work and only lift module assem-
blies vertically and not at an angle. Never step under raised loads.
The suspension in the crane must always be above the centre of
gravity of the assembly.
... Remove all the packaging straps at the time of installation in the
specified sequence, and remove the white packing straps first. The
individual components or groups are attached with a red packing
strap. Secure the part to be taken out against tipping over before
cutting the packing strap (Fig. 133/134).
... In case of utilisation of an assembly carriage, secure it against
rolling away.
... Provided that you raise the floor over the airline rails, using a mini-
mum of 2 double-stud fittings for that with sufficient load-bearing
capacity.
... Only lift the roof with a lifting beam or vacuum suction-unit! The mount-
ing brackets (airline rails) are used for this purpose only as an assembly
aid. Assembled boxes may not be lifted with them.
Risk of pulling out!
... Comply with the legal specifications, such as StVZO, BGV D 29, BGV
A1, BGG 915, BGG 916. This is the responsibility of the vehicle manu
facturer.
... For cleaning and sealing work, make sure there is sufficient aeration
and ventilation, and observe the processing specifications and the
safety and disposal regulations of the adhesive/ sealant manu-
facturer. Please request the safety sheet and the processing
specifications from the manufacturer printed on the cartridge or under
+49 (0)521 4173-1110.
1.4 Copyright
The copyright of these instructions belongs to AluTeam.
They are only intended for the professional assembly company and its
staff and, either in total or in parts, may not be:
•
reproduced
•
disseminated or
•
disclosed in any other way.
Contraventions can have civil and criminal legal consequences!
Excessive torque
1
2
Fig. 122
Suspended loads
on the crane
Falling
objects
Hazardous
substances
Tumbling parts or
module assemblies
Hazard from
high-pressure
cleaners
Risk of scalding
Fig. 131
Fig. 132
Fig. 133
Fig. 134
Fig. 14
