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Dust explosion hazards

Dust from laser cutting presents dust explosion hazards as well as fire hazards. Dust explosions 

occur the instant three conditions, oxygen, dust above the lower explosion concentration and 

minimum ignition energy, are all met. If dust is accumulated, the first dust explosion scatters the 

accumulated dust and may develop into a secondary explosion of greater scale.

- Clean scrap boxes, pre-boxes, and dust collector dust boxes every day.

- Dust from the laser cutting of magnesium and magnesium alloys has the highest risk of dust 

explosion. Do not laser cut magnesium and magnesium alloys.

Thermite reaction hazards

When a mixture of dust with aluminum and iron oxide or other oxide ignites from some cause, 

the aluminum generates high heat and explodes. This is called the thermite reaction and is a 

very dangerous chemical reaction.

- Dust from the laser cutting of titanium, aluminum, zinc and their alloys causes the dangerous 

thermite reaction when mixed with dust of oxidized iron or copper. Use dedicated machines for 

laser cutting specific materials, completely remove the dust before and after laser cutting other 

materials, and control so that dusts from laser cutting of different materials do not mix together. 

When these metal dusts react with water, they generate high heat and hydrogen gas and also 

present the risk of explosion. Never use water on metal fires. Be sure to install fire extinguishers 

for metal fires.

Hazards of machine’s moving parts to human body

Enclosures, fences, light curtains and other safeguarding devices are required to prevent the 

moving parts of the laser cutting machine from impacting or crushing the operator’s body parts 

while the laser cutting machine is operating. When worksheets overhang the table during 

repositioning, for example, it is necessary to install an auxiliary table. Optional safeguarding 

devices are available. Contact AMADA.

Summary of Contents for Ensis 3015 AI

Page 1: ...mployers and employees Fourth A edition April 2018 This safety guide is an English translation of Japanese safety guide based on Japanese laws and regulations Please comply with your country s laws and regulations if you are outside of Japan ...

Page 2: ...n cleaning and maintenance and other associated tasks Implement risk reduction initiatives to suit the environment of your shop and the methods of using your machine and conduct safety education for your workers at your responsibility as employer The Industrial Safety and Health Act states that employers must take machine safeguarding measures See Responsibilities of employer on the next page When...

Page 3: ...ecords Inspect and maintain personal protective equipment and monitor the usage conditions of personal protective equipment Conduct occupational safety and health education and keep the education records Take measures for preventing laser beam hazards When you must appoint a health and safety officer at the workplace you must have the duties of the above mentioned laser safety officer performed un...

Page 4: ...aintenance of the laser cutting machine Operate the laser cutting machine by following the precautions and procedures described in the operator s manual supplied with the laser cutting machine Installation and repair tasks not described in the operator s manual are potentially hazardous Do not allow such tasks to be performed by unqualified operators Report these tasks to the laser safety officer ...

Page 5: ...he following health disorders Article 22 of Industrial Safety and Health Act 1 Health disorders due to raw materials gases fume dust oxygen deficient air pathogens etc 2 Health disorders due to radiation high temperature low temperature ultrasonics noise vibration abnormal air pressure etc 3 Health disorders due to instrument monitoring precision machining etc 4 Health disorders due to exhaust gas...

Page 6: ...le Roles of assist gas The assist gas has the roles of generating the heat of oxidation reaction and removing the molten metal from the cut groove kerf It also prevents the contamination of the cutting lens and cools the cutting lens If spatter metal particles scattered at high speed from the molten puddle and fume metal vapor build up on the cutting lens the laser beam is absorbed by the contamin...

Page 7: ...avelengths Visible He Ne and semiconductor lasers are used as guide lasers for checking the cutting position during setup etc Hazards of lasers to human body The carbon dioxide laser has a wavelength of 10 6 µm and is invisible to the human eye The CO2 laser light is absorbed well by water When it enters the eye it may burn the cornea When direct or scattered CO2 laser light shines on the skin it ...

Page 8: ...e to eliminate the combustible material Do not bring combustible materials around the laser cutting machine Constantly watch for the occurrence of a fire during laser cutting Install a fire extinguisher against fire emergency Oil dust and protective film powder built up on the brush table and conveyor may burn Check and clean the brush table and conveyor every day Failure to clean the dust collect...

Page 9: ...tion Dust from the laser cutting of titanium aluminum zinc and their alloys causes the dangerous thermite reaction when mixed with dust of oxidized iron or copper Use dedicated machines for laser cutting specific materials completely remove the dust before and after laser cutting other materials and control so that dusts from laser cutting of different materials do not mix together When these meta...

Page 10: ...9 ...

Page 11: ...hat this safety guide book will help you to provide a safe workplace for your laser cutting machine operators If you have something to know about the safeguarding of laser cutting machines or need other information or proposals contact AMADA You can also see this safety guide on our website http www amada co jp ...

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