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On new installations, or if a major component has been re-

placed, the operation of the unit must be checked.
Check unit operation as outlined in the following instructions. 

If any sparking, odors, or unusual sounds are encountered, 

shut off electrical power and check for wiring errors, or ob

-

structions in or near the blower motors. 

Duct covers must 

be removed before operating unit.

Rollout Protection Control

The rollout protection device opens, cutting power to the gas 

valve, if the flames from the burners are not properly drawn 

into the heat exchanger. The rollout protection device is lo-

cated on the burner bracket. The reason for elevated tem-

peratures at the control must be determined and repaired 

prior to resetting this manual reset control.

WARNING

To avoid property damage, personal injury or death due to 

fire or explosion, a qualified servicer must investigate the 

reason for the rollout protection device to open BEFORE 

manually resetting the rollout protection device.

Rollout Protection

Rollout Protection on Burner Bracket

Secondary Limit Control

The secondary limit control is located on the top of the blower 

scroll assembly. This control opens when elevated tempera-

tures are sensed. Elevated temperatures at the control are 

normally caused by blower failure. The reason for the opening 

should be determined and repaired prior to resetting.
If the power to the unit is interrupted during the heating cy-

cle, it may cause the secondary limit to trip. Once the blower 

compartment temperature drops below the limit reset tem-

perature, the limit will automatically reset.

Secondary

Control Limit

Back of Unit

Secondary Control Limit

Pre-Operation Checks

1.  Close the manual gas valve external to the unit.

2.  Turn off the electrical power supply to the unit.

3.  Set the room thermostat to its lowest possible setting.

4.  Remove the heat exchanger door on the side of the 

unit by removing screws.

5. This unit is equipped with an ignition device which 

automatically lights the main burner. DO NOT try to 

light burner by any other method.

6.  Move the gas control valve switch to the OFF position. 

Do not force.

7.  Wait five minutes to clear out any gas.

8. Smell for gas, including near the ground. This is 

important because some types of gas are heavier than 

air. If you have waited five minutes and you do smell 

gas, immediately follow the warnings on page 3 of this 

manual. If having waited for five minutes and no gas 

smell is noted, move the gas control valve switch to 

the ON position.

9.  Replace the heat exchanger door on the side of the 

unit.

10. Open the manual gas valve external to the unit.

11. Turn on the electrical power supply to the unit.

12. Set the thermostat to desired setting.

On/Off Switch

Inlet

Pressure Boss

High Fire

Coil Terminal (HI)

Low Fire

Regulator Adjust

Manometer

Manometer

Hose

A

High Fire Regulator

Adjust

Regulator

Vent

Common

Terminal (C)

Coaxial Coil

Terminal (M)

Outlet

Pressure Boss

Open to

Atmosphere

White-Rodgers Model 36G54 connected to Manometer

Gas Supply And Manifold Check

Gas supply pressure and manifold pressure with the burners 

operating must be as specified on the rating plate. 

Gas Inlet Pressure Check

Gas inlet pressure must be checked and adjusted in accor-

dance to the type of fuel being consumed.

With Power And Gas Off:
NOTE:

 Use adapter kit #0151K00000S to measure gas 

pressure on White-Rodgers 36G54 gas valves.

1.  Back inlet pressure test screw (inlet pressure boss) 

out one turn (counterclockwise, not more than one 

turn).

  Alternately, inlet gas pressure may be measured by 

removing the cap from the dripleg and installing a 

predrilled cap with a hose barb fitting.

2.  Connect a water manometer or adequate gauge to 

the inlet pressure tap of the gas valve (or hose barb 

fitting on predrilled cap).

Summary of Contents for APG 16 M Series

Page 1: ...anada shown below ANSI Z21 47 CSA 2 3 Gas Fired Central Furnaces IMPORTANT This product has been designed and manufactured to meet ENERGY STAR criteria for energy efficiency when matched with appropri...

Page 2: ...bcooling 18 TROUBLESHOOTING 18 Ignition Control Error Codes 18 Fault Recall 18 Abnormal Operation Heating 18 Internal Control Failure 18 External Lockout 18 Pressure Switch Stuck Open 19 Pressure Swit...

Page 3: ...for use with this unit Serious property damage personal injury reduced unit performance and or hazardous conditions may result from the use of such non approved devices WARNING Heating unit should not...

Page 4: ...hen Tested As Outlined Above Return Doors Windows Exhaust Fans Fireplace Dampers And Any Other Gas fired Burning Appliance To Their Previous Conditions Of Use RISQUE D INTOXICATION AU MONOXYDE DE CARB...

Page 5: ...0259 216 El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cual...

Page 6: ...maintained The combustion air inlet and flue outlet hoods on the unit must never be obstructed If used do not allow the economizer manual fresh air damper motorized fresh air damper to become blocked...

Page 7: ...the Installation Manual provided with the LP kit for conversion from natural gas to propane gas Natural Min 5 0 W C Max 10 0 W C Propane Min 11 0 W C Max 13 0 W C INLET GAS PRESSURE Inlet Gas Pressure...

Page 8: ...metallic fittings Aluminum alloy tubing must not be used in exterior locations Listedgasapplianceconnectorsusedinaccordance with the terms of their listing that are completely in the same room as the...

Page 9: ...0 161 365 679 1 149 1 769 961 2 009 150 130 293 546 923 1 421 772 1 613 200 111 251 467 790 1 216 660 1 381 250 90 222 414 700 1 078 585 1 224 300 89 201 378 634 976 530 1 109 350 82 185 345 584 898 4...

Page 10: ...Two FAN ONLY speeds are possible with these mo tors To utilize the LOW HEAT blower speed for FAN ONLY operation connect the wire from the thermostat s G terminal to the ignition control board s G term...

Page 11: ...r HACR circuit breaker that is in excess of the circuit ampacity but less than or equal to the maximum overcurrent protection device DO NOT EXCEED THE MAXIMUM OVERCURRENT DEVICE SIZE SHOWN ON UNIT DAT...

Page 12: ...aintained The supply duct should be provided with an access panel large enough to inspect the air chamber downstream of the heat exchanger A cover should be tightly attached to prevent air leaks For d...

Page 13: ...indoor blower is de energized NOTE A 180 second anti short cycle is integral to the con trol and prevents recycling of the compressor Fan Only 1 Thermostat calls for FAN ONLY by energizing G 2 The ind...

Page 14: ...t 3 Set the room thermostat to its lowest possible setting 4 Remove the heat exchanger door on the side of the unit by removing screws 5 This unit is equipped with an ignition device which automatical...

Page 15: ...3 w c 2 0 w c High Stage 3 2 3 8 w c 3 5 w c Low Stage 5 7 6 3 w c 6 0 w c High Stage 9 7 10 3 w c 10 0 w c Gas Manifold Gas Pressure Natural Propane Manifold Gas Pressure 8 Remove regulator cover sc...

Page 16: ...uct at the inlet of the unit Negative Pressure Total External Static 2 Measure the Static pressure of the supply duct Positive Pressure 3 Add the two readings together NOTE Both readings may be taken...

Page 17: ...n the unit 7 If cooling and or air circulation will be desired turn ON the electrical power Cooling Startup NOTE The outdoor temperature must be 60 F or higher before making adjustments to charge Comp...

Page 18: ...ing to heating is desired 3 Set the room thermostat to the desired temperature TROUBLESHOOTING Ignition Control Error Codes The following presents probable causes of questionable unit operation Refer...

Page 19: ...tem peratures This can be caused by a dirty filter excessive duct static insufficient air flow or a faulty limit Check filters total external duct static blower motor blower motor speed tap see wirin...

Page 20: ...as frequently as necessary to keep the finned areas free of lint hair and debris Condenser Evaporator and Induced Draft Motors Bearings on the air circulating blower motor condenser mo tor and the com...

Page 21: ...at the thermostat Wait a few minutes since any dislodged dust will alter the normal flame appearance Flames should be predominantly blue and directed into the tubes They should not be yellow They shou...

Page 22: ...uck Closed 4 Flashes Thermal Protection Device Open 5 Flashes Flame Detected with Gas Valve Closed 6 Flashes Short Cycle Compressor Delay Cooling Only Amber Light Signal Refer to Abnormal Heating or C...

Page 23: ...120 150 180 Circulator Blower HIGH OFF Seconds Gas Valve Igniter Induced Draft Blower Thermostat 0 15 22 27 52 0 30 LOW HIGH OFF LOW OFF ON HIGH OFF LOW HIGH OFF LOW Circulator Blower Compressor Outd...

Page 24: ...PPLY ENTRANCE CONDENSATE DRAIN CONNECTION 3 4 NPT FEMALE 16 1 8 19 1 8 EVAPORATOR CONTROL PANEL ACCESS PANEL 4 3 4 B 7 15 16 16 B 5 1 2 1 3 8 16 2 3 4 A 18 7 16 FLUE EXHAUST 51 47 BLOWER ACCESS PANEL...

Page 25: ...HES CHECK FOR SHORTS IN FLAME SENSOR WIRING CHECK GAS VALVE CHECK ROLLOUT LIMIT SW CHECK AUXILIARY LIMIT SW CHECK MAIN LIMIT SWITCH CHECK WIRING FOR SHORTS CHECK PRESSURE SWITCH PRESSURE SWITCH CLOSED...

Page 26: ...on 4 Ton Min Filter Size 1 20 x 25 x1 1 25 x 25 x 1 1 25 x 25 x 1 2 20 x 20 x 1 2 20 x 20 x 1 Clearance in accordance with local installation codes the requirements of the gas supplier and the manufac...

Page 27: ...X Not recommended for heating application NOTE The shaded area indicates ranges in excess of maximum external static pressure allowable when heating For satisfactory operation external static pressure...

Page 28: ...28 CFM OUTPUT AND DIP SWITCH SETTINGS...

Page 29: ...motor is hermetically sealed and does not require additional oiling Annual Inspection Qualified Servicer Only Your package unit should be inspected by a qualified install er or service agency at leas...

Page 30: ...Type NG Natural Gas LP Liquid Propane Residential Package Outdoor Section ELECTRICAL Supply Voltage Measure L1 and L2 Voltage L1 L2 Compressor Amps Condenser Fan Amps PRESSURES TEMPERATURES Suction Ci...

Page 31: ...31 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 32: ...in all product comments Please fill out the feedback form on one of the following links Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for...

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