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16

4.  Relight all other appliances turned off in step 1. Be 

sure all pilot burners are operating.

Main Burner Flame Check 

Flames should be stable, soft and blue (dust may cause or-

ange tips but they must not be yellow) and extending directly 

outward from the burner without curling, floating or lifting off.

Temperature Rise Check 

Check the temperature rise through the unit by placing ther-

mometers in supply and return air registers as close to the 

unit as possible. Thermometers must not be able to sample 

temperature directly from the unit heat exchangers, or false 

readings could be obtained.

1. All registers must be open; all duct dampers must be 

in their final (fully or partially open) position and the 

unit operated for 15 minutes before taking readings.

2. The temperature rise must be within the range specified 

on the rating plate.

NOTE:

 Air temperature rise is the temperature difference be

-

tween supply and return air.

Checking Temperature Rise

With a properly designed system, the proper amount of tem-

perature rise will normally be obtained when the unit is op-

erated at rated input with the recommended blower speed.
If the correct amount of temperature rise is not obtained, it 

may  be necessary to change the blower speed. A higher 

blower speed will lower the temperature rise. A slower blow-

er speed will increase the temperature rise.

NOTE: 

Blower speed MUST be set to give the correct air 

temperature rise through the unit as marked on the rating 

plate. 

External Static Pressure Check 

The total external static pressure must be checked on this 

unit to determine if the airflow is proper.

1.  Using a digital manometer measure the static 

pressure of the return duct at the inlet of the unit, 

(Negative Pressure).

Total External Static

2.  Measure the Static pressure of the supply duct, 

(Positive Pressure).

3.  Add the two readings together.  

NOTE: 

Both readings may be taken simultaneously 

and read directly on the manometer if so desired. 

4.  Consult proper table for quantity of air. 

If the external static pressure exceeds the minimum or max-

imum allowable statics, check for closed dampers, dirty  fil

-

ters, undersized or poorly laid out ductwork. 

Blower Speed Adjustments

WARNING

To avoid personal injury or death due to electric shock, 

remove electrical power from the unit before changing 

speed taps on the blower motor.

The APG16 models are equipped with ECM circulating 

blower  motors. ECM circulating blower motors are constant 

airflow motors with very low power consumption. The ECM 

motor is controlled by 24VAC signals passed from an ECM 

interface module.
The ignition control board has four blower speed outputs: 

LOW HEAT, HI HEAT, LOW COOL and HIGH COOL. These 

are 24VAC outputs and are passed to the ECM interface 

module. Depending on applied thermostat inputs, the igni-

tion control will energize the appropriate blower speed out-

put with 24VAC. This signal is passed to the ECM interface 

module, which in turn passes the signal to the ECM motor. 

The ECM motor then operates at the correct speed, deliver-

ing the appropriate airflow.

NOTE:

 The FAN ONLY blower speed is the same as the 

LOW HEAT speed unless the Alternate FAN ONLY speed is 

used (see “Alternate FAN ONLY Speed” section).
The blower speed as shipped from the factory should deliver 

the correct airflow. However, if installation conditions require 

a different airflow, the blower speed may be adjusted using 

the DIP switches on the ECM interface module (located in the 

blower compartment. Use the following figure and the airflow 

tables in the 

Appendix 

to set the desired blower speed.

Summary of Contents for APG 16 M Series

Page 1: ...anada shown below ANSI Z21 47 CSA 2 3 Gas Fired Central Furnaces IMPORTANT This product has been designed and manufactured to meet ENERGY STAR criteria for energy efficiency when matched with appropri...

Page 2: ...bcooling 18 TROUBLESHOOTING 18 Ignition Control Error Codes 18 Fault Recall 18 Abnormal Operation Heating 18 Internal Control Failure 18 External Lockout 18 Pressure Switch Stuck Open 19 Pressure Swit...

Page 3: ...for use with this unit Serious property damage personal injury reduced unit performance and or hazardous conditions may result from the use of such non approved devices WARNING Heating unit should not...

Page 4: ...hen Tested As Outlined Above Return Doors Windows Exhaust Fans Fireplace Dampers And Any Other Gas fired Burning Appliance To Their Previous Conditions Of Use RISQUE D INTOXICATION AU MONOXYDE DE CARB...

Page 5: ...0259 216 El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cual...

Page 6: ...maintained The combustion air inlet and flue outlet hoods on the unit must never be obstructed If used do not allow the economizer manual fresh air damper motorized fresh air damper to become blocked...

Page 7: ...the Installation Manual provided with the LP kit for conversion from natural gas to propane gas Natural Min 5 0 W C Max 10 0 W C Propane Min 11 0 W C Max 13 0 W C INLET GAS PRESSURE Inlet Gas Pressure...

Page 8: ...metallic fittings Aluminum alloy tubing must not be used in exterior locations Listedgasapplianceconnectorsusedinaccordance with the terms of their listing that are completely in the same room as the...

Page 9: ...0 161 365 679 1 149 1 769 961 2 009 150 130 293 546 923 1 421 772 1 613 200 111 251 467 790 1 216 660 1 381 250 90 222 414 700 1 078 585 1 224 300 89 201 378 634 976 530 1 109 350 82 185 345 584 898 4...

Page 10: ...Two FAN ONLY speeds are possible with these mo tors To utilize the LOW HEAT blower speed for FAN ONLY operation connect the wire from the thermostat s G terminal to the ignition control board s G term...

Page 11: ...r HACR circuit breaker that is in excess of the circuit ampacity but less than or equal to the maximum overcurrent protection device DO NOT EXCEED THE MAXIMUM OVERCURRENT DEVICE SIZE SHOWN ON UNIT DAT...

Page 12: ...aintained The supply duct should be provided with an access panel large enough to inspect the air chamber downstream of the heat exchanger A cover should be tightly attached to prevent air leaks For d...

Page 13: ...indoor blower is de energized NOTE A 180 second anti short cycle is integral to the con trol and prevents recycling of the compressor Fan Only 1 Thermostat calls for FAN ONLY by energizing G 2 The ind...

Page 14: ...t 3 Set the room thermostat to its lowest possible setting 4 Remove the heat exchanger door on the side of the unit by removing screws 5 This unit is equipped with an ignition device which automatical...

Page 15: ...3 w c 2 0 w c High Stage 3 2 3 8 w c 3 5 w c Low Stage 5 7 6 3 w c 6 0 w c High Stage 9 7 10 3 w c 10 0 w c Gas Manifold Gas Pressure Natural Propane Manifold Gas Pressure 8 Remove regulator cover sc...

Page 16: ...uct at the inlet of the unit Negative Pressure Total External Static 2 Measure the Static pressure of the supply duct Positive Pressure 3 Add the two readings together NOTE Both readings may be taken...

Page 17: ...n the unit 7 If cooling and or air circulation will be desired turn ON the electrical power Cooling Startup NOTE The outdoor temperature must be 60 F or higher before making adjustments to charge Comp...

Page 18: ...ing to heating is desired 3 Set the room thermostat to the desired temperature TROUBLESHOOTING Ignition Control Error Codes The following presents probable causes of questionable unit operation Refer...

Page 19: ...tem peratures This can be caused by a dirty filter excessive duct static insufficient air flow or a faulty limit Check filters total external duct static blower motor blower motor speed tap see wirin...

Page 20: ...as frequently as necessary to keep the finned areas free of lint hair and debris Condenser Evaporator and Induced Draft Motors Bearings on the air circulating blower motor condenser mo tor and the com...

Page 21: ...at the thermostat Wait a few minutes since any dislodged dust will alter the normal flame appearance Flames should be predominantly blue and directed into the tubes They should not be yellow They shou...

Page 22: ...uck Closed 4 Flashes Thermal Protection Device Open 5 Flashes Flame Detected with Gas Valve Closed 6 Flashes Short Cycle Compressor Delay Cooling Only Amber Light Signal Refer to Abnormal Heating or C...

Page 23: ...120 150 180 Circulator Blower HIGH OFF Seconds Gas Valve Igniter Induced Draft Blower Thermostat 0 15 22 27 52 0 30 LOW HIGH OFF LOW OFF ON HIGH OFF LOW HIGH OFF LOW Circulator Blower Compressor Outd...

Page 24: ...PPLY ENTRANCE CONDENSATE DRAIN CONNECTION 3 4 NPT FEMALE 16 1 8 19 1 8 EVAPORATOR CONTROL PANEL ACCESS PANEL 4 3 4 B 7 15 16 16 B 5 1 2 1 3 8 16 2 3 4 A 18 7 16 FLUE EXHAUST 51 47 BLOWER ACCESS PANEL...

Page 25: ...HES CHECK FOR SHORTS IN FLAME SENSOR WIRING CHECK GAS VALVE CHECK ROLLOUT LIMIT SW CHECK AUXILIARY LIMIT SW CHECK MAIN LIMIT SWITCH CHECK WIRING FOR SHORTS CHECK PRESSURE SWITCH PRESSURE SWITCH CLOSED...

Page 26: ...on 4 Ton Min Filter Size 1 20 x 25 x1 1 25 x 25 x 1 1 25 x 25 x 1 2 20 x 20 x 1 2 20 x 20 x 1 Clearance in accordance with local installation codes the requirements of the gas supplier and the manufac...

Page 27: ...X Not recommended for heating application NOTE The shaded area indicates ranges in excess of maximum external static pressure allowable when heating For satisfactory operation external static pressure...

Page 28: ...28 CFM OUTPUT AND DIP SWITCH SETTINGS...

Page 29: ...motor is hermetically sealed and does not require additional oiling Annual Inspection Qualified Servicer Only Your package unit should be inspected by a qualified install er or service agency at leas...

Page 30: ...Type NG Natural Gas LP Liquid Propane Residential Package Outdoor Section ELECTRICAL Supply Voltage Measure L1 and L2 Voltage L1 L2 Compressor Amps Condenser Fan Amps PRESSURES TEMPERATURES Suction Ci...

Page 31: ...31 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 32: ...in all product comments Please fill out the feedback form on one of the following links Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for...

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