background image

25

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

WIRING DIAGRAM

0140G04534-B

PU

RD

BK

BK

RD

BL

PU

PU

PU

PU

OR

BL

BK

PU

IGN

ALS

SOL

BK

YL

RD

GR

SEE NOTE 3

EM

208

BK

PU

L1

G

L2

240

3

TR

2

RD

24V

C

1

YL

BL

208-230/1/60

POWER SUPPLY

GND

PU

PU

RD

BK

BR

PU

BK

R

S

COMP

C

T2

T1

CC L2

L1

CM

PU

SEE NOTE 3

BL

BK

SEE NOTE 2

YL

YL

YL

YL

YL

YL

YL

YL

FS

RD

HI COOL

LO COOL

HI HEAT

LO HEAT

P2

MVC

MVH

MVL

PSW

PSW

HLO

TH

2

3

5

6

4

1

5

7

9

8

6

3

1

2

L1

L1

HI

LO

HI

SOL

GV

CC

C

H

M

RS

PS

LS

ALS

TR

EM

VM

H

F

RCCF C

L2

T2

208-230/1/60

CM

L1

R

T1

S

COMP

C

L1

SUPPLY VOLTAGE

P1

IN

TE

G

R

AT

ED 

IG

N

IT

IO

N

 C

O

N

TR

O

L

CC

CC

COM

HLI

SEE NOTE 2

IN

TE

R

G

RA

TE

D

 IG

N

IT

IO

N

C

O

N

TR

O

L

F

Y1

R

C

Y2

W2

W1

TO

MICRO

IN

TE

G

R

AT

ED 

IG

N

IT

IO

N

 C

O

N

TR

O

L

L1

LO

L2

L2

L2

L2

HPS

1

2

3

SEE

 NO

TE

 5

RUN CAPACITOR FOR COMPRESSOR/FAN

FACTORY WIRING

SOLENOID (2ND STAGE COOL)

SOL

RCCF

FUSE

F

VARIABLE SPEED TERMINAL BOARD

VSTB

COMPRESSOR

COMP

     LINE VOLTAGE

     OPTIONAL HIGH VOLTAGE

     HIGH VOLTAGE

FIELD WIRING

     LOW VOLTAGE

     LOW VOLTAGE

BK   BLACK

WIRE CODE

PK   PINK

OR   ORANGE

GR   GREEN

BR   BROWN

BL   BLUE

RD   RED

WH   WHITE

YL    YELLOW

PU   PURPLE

ALS

CC

COMPONENT LEGEND

CONTACTOR

AUXILLARY LIMIT SWITCH

GAS VALVE

GV

FS

GND

IGNITOR

PS

LS

IGN

IIC

EQUIPMENT GROUND

PRESSURE SWITCH

LIMIT SWITCH

INTEGRATED IGNITION CONTROL

FLAME SENSOR

TR

TRANSFORMER

ROLLOUT SWITCH

RS

EM

EVAPORATOR MOTOR

ODF

OUTDOOR FAN

HIGH PRESSURE SWITCH

HPS

NOTES

1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF

    INSULATION AS ORIGINAL.(USE COPPER CONDUCTOR ONLY).

2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE

    FROM TERMINAL  3  TO TERMINAL  2  ON TRANSFORMER.

3. USE COPPER CONDUCTORS ONLY

4. FOR 208V OPERATION, REMOVE BLUE LEAD FROM INDUCER LOW

    TERMINAL.  MOVE BLACK LEAD FROM PARK TERMINAL ONTO

    INDUCER LOW TERMINAL.  PLACE BLUE LEAD ON PARK TERMINAL.

5. USE NEC CLASS 2 WIRE FOR THERMOSTAT FIELD WIRING.

6. FOR ALTERNATE CONTINUOUS FAN SPEED, CONNECT FAN TERMINAL

    FROM ROOM THERMOSTAT TO GREEN WIRE FROM VSTB; SEE

    INSTALLATION INSTRUCTIONS FOR DETAILS.

7. FOR DEHUMIDIFICATION, CONNECT A 24VAC DEHUMIDISTAT THAT

    OPENS ON HUMIDITY RISE TO GRAY WIRE FROM THE VSTB AND TO

    R ON IIC; SEE INSTALLATION INSTRUCTIONS FOR DETAILS.  CUT

    "HUM" JUMPER ON VSTB.

REPLACE CONTROL

3 MIN COMP. SHORT

CYCLE DELAY

COMPR. SHORT CYCLE DELAY

6 FLASHES

FLASHES

CHECK FOR SHORTS IN

FLAME SENSOR WIRING

CHECK GAS VALVE

CHECK ROLLOUT LIMIT SW.

CHECK AUXILIARY LIMIT SW.

CHECK MAIN LIMIT SWITCH

CHECK WIRING FOR SHORTS

 CHECK PRESSURE SWITCH

PRESSURE SWITCH CLOSED

CHECK VENT MOTOR

CHECK TUBING

CHECK FUSE(S)

CHECK INPUT POWER

-

GAS PRESSURE

FLAME SENSOR

GAS VALVE

GAS FLOW

 CHECK PRESSURE SWITCH

OFF

ON

1 FLASH

3 FLASHES

2 FLASHES

4 FLASHES

5 FLASHES

FALSE FLAME DETECTED

OPEN LIMIT SWITCH

WITHOUT INDUCER ON

PRESSURE SWITCH OPEN

IGNITION FAILURE

NORMAL OPERATION

NO POWER OR

INTERNAL CONTROL

FAULT

STATUS

CHECK

CHECK FOR SHORTS IN

FLAME SENSOR WIRING

-

NORMAL FLAME PRESENT

-

GAS PRESSURE

FLAME SENSOR

GAS VALVE

GAS FLOW

 CHECK GAS VALVE

ON

OFF

1 FLASH

2 FLASHES

FALSE FLAME DETECTED

LOW FLAME SIGNAL

NO FLAME PRESENT

PSW/LOC OPEN

9 FLASHES

CHECK JUMPER BETWEEN 1

AND 4 ON 6-CIRCUIT

CONNECTOR

IDT/ODT OPEN

8 FLASHES

CHECK MAIN LIMIT SWITCH

LIMIT OPEN 5 TIMES IN SAME

CALL FOR HEAT

7 FLASHES

CHECK  REFRIGERANT

SWITCHES FOR LOSS OF

CHARGE OR HIGH HEAD

PRESSURE

EQUIPMENT GROUND

FIELD GROUND

FIELD SPLICE

SWITCH (TEMP)

IGNITER

SWITCH (PRESS.)

OVERCURRENT

PROT. DEVICE

JUNCTION
TERMINAL

INTERNAL TO

INTEGRATED CONTROL

PLUG CONNECTION

CM

CONDENSER MOTOR

VENT MOTOR

VM

GY   GRAY

DIAGNOSTIC

LED

RED

AMBER

HPS

HI

LOW

ODF

L1

HIGH

FS

T1

LOW

INDUCER

L2

PARK

F

OR

OR

YL

PU

BR

NONE

5 MIN

10 MIN

180

150

120

90

Y2

Y1

G

W2

W1

C

R

BLOWER

OFF DELAY

STAGE

DELAY

ECON

LO HEAT

HI HEAT

HI COOL

LO COOL

24VAC COM

5

4

3

2

1

1
2
3

4
5
6

7
8
9

P1

BL

P2

5
4

2
1

3

6

YL

YL

YL

YL

SEE NOTE 5

H

C

F

H

C

M

GV

GAS

VALVE

W. R.

PS

LS

RS

1 2

1 2

RCCF

OR

OR

YL

YL

PU

PU

PU

PU

BL
BR

YL
YL
PU

PU

BL

YL

BR

WH

RD YL

BR

PU

PU

RD

BL

BK

BK

YL

SEE

NOTES

6 & 7

E/W1

W/W2

Y1

Y/Y2

HUM

G

C

R

F

SEE NOTE 4

GY GR

SEE

NOTES

6 & 7

VSTB

RD

RD

BL

GY

YL

GR

PU

BR
WH

VM

BK

BK

BL

RD

RD

VSTB

SEE

NOTE 4

BK

ECON

SW

ITC

H

8

7

6

5

4

3

2

1

W

1

O

T1

O

T2

HU

M

PJ6

PJ2

PJ4

W

2

C

R

9

H

EA

TE

R

W

1

W

2

C

R

24

 V

AC

C

R

8

C

R

7

C

R

6

J3

C

R

5

C

2

4

1

J2

C

R

2

DS1

C

R

1

R

5

OFF

ON

DIP

E

F1

 3

 A

M

P

C

R

10

R

3

PN

. P

C

B0010

2

(C

FM

)

C

O

N

FI

G

UR

A

TI

O

N

.

D

IP

 S

W

IT

C

H

FO

R

 P

R

O

PE

R

TO

 M

AN

U

AL

PL

EA

SE

 RE

FE

R

R

1

R

2

ED

W

2

O

C

O

M

YC

O

N

R

H

EA

TP

U

M

P

CONDENS

ER

O

U

TD

OO

R

TH

ER

M

O

S

TA

TS

HU

M

ID

IS

TA

T

HU

M

Y/

Y2

G

Y1

R

C

O

T2

O

T1

O

TC

O

W

/W

2

E\

W

1

J1

1

Y1

5

HLO     HI LIMIT OUTPUT

HLI       HI LIMIT INPUT

PSW     PRESSURE SWITCH

MVL      MAIN GAS VALVE LOW

MVH      MAIN GAS VALVE HIGH

TH       TRANSFORMER HIGH

MVC      MAIN GAS VALVE COMMON

HIGH VOLTAGE!

Disconnect ALL power before servicing or installing this unit. Multiple

power sources may be present. Failure to do so may cause property

damage, personal injury or death.

Summary of Contents for APG 16 M Series

Page 1: ...anada shown below ANSI Z21 47 CSA 2 3 Gas Fired Central Furnaces IMPORTANT This product has been designed and manufactured to meet ENERGY STAR criteria for energy efficiency when matched with appropri...

Page 2: ...bcooling 18 TROUBLESHOOTING 18 Ignition Control Error Codes 18 Fault Recall 18 Abnormal Operation Heating 18 Internal Control Failure 18 External Lockout 18 Pressure Switch Stuck Open 19 Pressure Swit...

Page 3: ...for use with this unit Serious property damage personal injury reduced unit performance and or hazardous conditions may result from the use of such non approved devices WARNING Heating unit should not...

Page 4: ...hen Tested As Outlined Above Return Doors Windows Exhaust Fans Fireplace Dampers And Any Other Gas fired Burning Appliance To Their Previous Conditions Of Use RISQUE D INTOXICATION AU MONOXYDE DE CARB...

Page 5: ...0259 216 El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cual...

Page 6: ...maintained The combustion air inlet and flue outlet hoods on the unit must never be obstructed If used do not allow the economizer manual fresh air damper motorized fresh air damper to become blocked...

Page 7: ...the Installation Manual provided with the LP kit for conversion from natural gas to propane gas Natural Min 5 0 W C Max 10 0 W C Propane Min 11 0 W C Max 13 0 W C INLET GAS PRESSURE Inlet Gas Pressure...

Page 8: ...metallic fittings Aluminum alloy tubing must not be used in exterior locations Listedgasapplianceconnectorsusedinaccordance with the terms of their listing that are completely in the same room as the...

Page 9: ...0 161 365 679 1 149 1 769 961 2 009 150 130 293 546 923 1 421 772 1 613 200 111 251 467 790 1 216 660 1 381 250 90 222 414 700 1 078 585 1 224 300 89 201 378 634 976 530 1 109 350 82 185 345 584 898 4...

Page 10: ...Two FAN ONLY speeds are possible with these mo tors To utilize the LOW HEAT blower speed for FAN ONLY operation connect the wire from the thermostat s G terminal to the ignition control board s G term...

Page 11: ...r HACR circuit breaker that is in excess of the circuit ampacity but less than or equal to the maximum overcurrent protection device DO NOT EXCEED THE MAXIMUM OVERCURRENT DEVICE SIZE SHOWN ON UNIT DAT...

Page 12: ...aintained The supply duct should be provided with an access panel large enough to inspect the air chamber downstream of the heat exchanger A cover should be tightly attached to prevent air leaks For d...

Page 13: ...indoor blower is de energized NOTE A 180 second anti short cycle is integral to the con trol and prevents recycling of the compressor Fan Only 1 Thermostat calls for FAN ONLY by energizing G 2 The ind...

Page 14: ...t 3 Set the room thermostat to its lowest possible setting 4 Remove the heat exchanger door on the side of the unit by removing screws 5 This unit is equipped with an ignition device which automatical...

Page 15: ...3 w c 2 0 w c High Stage 3 2 3 8 w c 3 5 w c Low Stage 5 7 6 3 w c 6 0 w c High Stage 9 7 10 3 w c 10 0 w c Gas Manifold Gas Pressure Natural Propane Manifold Gas Pressure 8 Remove regulator cover sc...

Page 16: ...uct at the inlet of the unit Negative Pressure Total External Static 2 Measure the Static pressure of the supply duct Positive Pressure 3 Add the two readings together NOTE Both readings may be taken...

Page 17: ...n the unit 7 If cooling and or air circulation will be desired turn ON the electrical power Cooling Startup NOTE The outdoor temperature must be 60 F or higher before making adjustments to charge Comp...

Page 18: ...ing to heating is desired 3 Set the room thermostat to the desired temperature TROUBLESHOOTING Ignition Control Error Codes The following presents probable causes of questionable unit operation Refer...

Page 19: ...tem peratures This can be caused by a dirty filter excessive duct static insufficient air flow or a faulty limit Check filters total external duct static blower motor blower motor speed tap see wirin...

Page 20: ...as frequently as necessary to keep the finned areas free of lint hair and debris Condenser Evaporator and Induced Draft Motors Bearings on the air circulating blower motor condenser mo tor and the com...

Page 21: ...at the thermostat Wait a few minutes since any dislodged dust will alter the normal flame appearance Flames should be predominantly blue and directed into the tubes They should not be yellow They shou...

Page 22: ...uck Closed 4 Flashes Thermal Protection Device Open 5 Flashes Flame Detected with Gas Valve Closed 6 Flashes Short Cycle Compressor Delay Cooling Only Amber Light Signal Refer to Abnormal Heating or C...

Page 23: ...120 150 180 Circulator Blower HIGH OFF Seconds Gas Valve Igniter Induced Draft Blower Thermostat 0 15 22 27 52 0 30 LOW HIGH OFF LOW OFF ON HIGH OFF LOW HIGH OFF LOW Circulator Blower Compressor Outd...

Page 24: ...PPLY ENTRANCE CONDENSATE DRAIN CONNECTION 3 4 NPT FEMALE 16 1 8 19 1 8 EVAPORATOR CONTROL PANEL ACCESS PANEL 4 3 4 B 7 15 16 16 B 5 1 2 1 3 8 16 2 3 4 A 18 7 16 FLUE EXHAUST 51 47 BLOWER ACCESS PANEL...

Page 25: ...HES CHECK FOR SHORTS IN FLAME SENSOR WIRING CHECK GAS VALVE CHECK ROLLOUT LIMIT SW CHECK AUXILIARY LIMIT SW CHECK MAIN LIMIT SWITCH CHECK WIRING FOR SHORTS CHECK PRESSURE SWITCH PRESSURE SWITCH CLOSED...

Page 26: ...on 4 Ton Min Filter Size 1 20 x 25 x1 1 25 x 25 x 1 1 25 x 25 x 1 2 20 x 20 x 1 2 20 x 20 x 1 Clearance in accordance with local installation codes the requirements of the gas supplier and the manufac...

Page 27: ...X Not recommended for heating application NOTE The shaded area indicates ranges in excess of maximum external static pressure allowable when heating For satisfactory operation external static pressure...

Page 28: ...28 CFM OUTPUT AND DIP SWITCH SETTINGS...

Page 29: ...motor is hermetically sealed and does not require additional oiling Annual Inspection Qualified Servicer Only Your package unit should be inspected by a qualified install er or service agency at leas...

Page 30: ...Type NG Natural Gas LP Liquid Propane Residential Package Outdoor Section ELECTRICAL Supply Voltage Measure L1 and L2 Voltage L1 L2 Compressor Amps Condenser Fan Amps PRESSURES TEMPERATURES Suction Ci...

Page 31: ...31 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 32: ...in all product comments Please fill out the feedback form on one of the following links Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for...

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