background image

17

DIP

SWITCH

1 2 3 4 5 6 7 8

ON

• • • • • • • •

OFF

• • • • • • • •

Factory Dipswitch Settings

Switches

Function

1, 2

Heating Speeds

3

Unused

4

OFF for Two-Stage

5, 6

Cooling Speeds

7, 8

Airflow Adjust

DIP Switch Functions

NOTE:

 Heating airflow must be adjusted to provide the tem

-

perature rise shown on rating plate. Blower speeds are pro-

grammed to deliver adequate airflow at rated external static 

pressure (ESP). Refer to airflow table provided in the 

Ap

-

pendix

 for details.

Limit Check 

Check limit control operation after 15 minutes of operation 

by blocking the return air grille(s).

1.  After several minutes the main burners must go 

OFF.  Blower will continue to run.

2.  Remove air restrictions and main burners will relight 

after a cool down period of a few minutes.

Adjust the thermostat setting below room temperature.

1.  Main burners must go OFF.

2.  Circulating Air Blower will continue to run for 90, 

120, 150 or 180 seconds, depending on the setting.

NOTE:

  If necessary, adjust fan OFF delay settings to obtain 

satisfactory comfort level.

LO COOL

HI COOL

LO HEAT

HI HEAT

U6

U7

U4

U5

U3

K2

K1

P1

ECON

STAGE

DELAY

SPEEDUP

SW1

FAULT

RECALL

BLOWER

OFF DELAY

F1

R C W1 W2 G Y1 Y2

Control Board (Top)

WARNING

This unit must not be used as a “construction heater” during 

the finishing phases of construction on a new structure. This 

type of use may result in premature failure of the unit due 

to extremely low return air temperatures and exposure to 

corrosive or very dirty atmosphere.

Unit Shutdown

1.  Set the thermostat to lowest setting.

2.  Turn off the electrical power supply to the unit.

3.  Remove the heat exchanger door on the side of the 

unit by removing screws.

4.  Move the gas control valve switch to the OFF position.  

Do not force.

5.  Close manual gas shutoff valve external to the unit.

6.  Replace the heat exchanger door on the unit.

7.  If cooling and/or air circulation will be  desired, turn 

ON the electrical power.

Cooling Startup

NOTE:

 The outdoor temperature must be 60°F or higher 

before making  adjustments to charge.

Compressor Protection Devices

The compressor includes components which are designed to 

protect the compressor against abnormal operating conditions.

WARNING

To prevent personal injury or death, always disconnect 

electrical power before inspecting or servicing the 

unit. NOTE: All compressor protection devices reset 

automatically, energizing the contactor and outdoor fan.

Cooling Refrigerant Charging

Check unit charge before putting the cooling section into full 

operation. The unit has a thermostatic expansion valve me-

tering device. To ensure the unit is properly charged for the 

intended application, check the unit refrigerant sub-cooling at 

the condenser. The refrigerant sub-cooling is a function of out-

door ambient temperature and return air temperature of the 

conditioned space. It is the installing contractors responsibility 

to ensure the proper refrigerant sub-cooling at the condenser 

is adjusted for each application. As the outdoor ambient tem-

perature rises the sub-cooling decreases and as the outdoor 

ambient temperature lowers, the sub-cooling increases. 

NOTE:

 Proper sub-cooling adjustment optimizes cooling 

performance. Models equipped with thermostatic expansion 

valve, charge the system to  sub-cooling, range shown on 

chart, when necessary, adjust expansion valve stem for su-

perheat setting.

SUPERHEAT

Checking Superheat

Refrigerant gas is considered superheated whenever its 

temperature is higher than the saturation temperature cor-

responding to its pressure. The degree of superheat equals 

the degrees of temperature increase above the saturation 

temperature at existing pressure. 

1.  Run system at least 10 minutes to allow pressure to 

stabilize.

2.  Temporarily install thermometer on suction (large) line 

near compressor with adequate contact and insulate 

for best possible reading.

Summary of Contents for APG 16 M Series

Page 1: ...anada shown below ANSI Z21 47 CSA 2 3 Gas Fired Central Furnaces IMPORTANT This product has been designed and manufactured to meet ENERGY STAR criteria for energy efficiency when matched with appropri...

Page 2: ...bcooling 18 TROUBLESHOOTING 18 Ignition Control Error Codes 18 Fault Recall 18 Abnormal Operation Heating 18 Internal Control Failure 18 External Lockout 18 Pressure Switch Stuck Open 19 Pressure Swit...

Page 3: ...for use with this unit Serious property damage personal injury reduced unit performance and or hazardous conditions may result from the use of such non approved devices WARNING Heating unit should not...

Page 4: ...hen Tested As Outlined Above Return Doors Windows Exhaust Fans Fireplace Dampers And Any Other Gas fired Burning Appliance To Their Previous Conditions Of Use RISQUE D INTOXICATION AU MONOXYDE DE CARB...

Page 5: ...0259 216 El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cual...

Page 6: ...maintained The combustion air inlet and flue outlet hoods on the unit must never be obstructed If used do not allow the economizer manual fresh air damper motorized fresh air damper to become blocked...

Page 7: ...the Installation Manual provided with the LP kit for conversion from natural gas to propane gas Natural Min 5 0 W C Max 10 0 W C Propane Min 11 0 W C Max 13 0 W C INLET GAS PRESSURE Inlet Gas Pressure...

Page 8: ...metallic fittings Aluminum alloy tubing must not be used in exterior locations Listedgasapplianceconnectorsusedinaccordance with the terms of their listing that are completely in the same room as the...

Page 9: ...0 161 365 679 1 149 1 769 961 2 009 150 130 293 546 923 1 421 772 1 613 200 111 251 467 790 1 216 660 1 381 250 90 222 414 700 1 078 585 1 224 300 89 201 378 634 976 530 1 109 350 82 185 345 584 898 4...

Page 10: ...Two FAN ONLY speeds are possible with these mo tors To utilize the LOW HEAT blower speed for FAN ONLY operation connect the wire from the thermostat s G terminal to the ignition control board s G term...

Page 11: ...r HACR circuit breaker that is in excess of the circuit ampacity but less than or equal to the maximum overcurrent protection device DO NOT EXCEED THE MAXIMUM OVERCURRENT DEVICE SIZE SHOWN ON UNIT DAT...

Page 12: ...aintained The supply duct should be provided with an access panel large enough to inspect the air chamber downstream of the heat exchanger A cover should be tightly attached to prevent air leaks For d...

Page 13: ...indoor blower is de energized NOTE A 180 second anti short cycle is integral to the con trol and prevents recycling of the compressor Fan Only 1 Thermostat calls for FAN ONLY by energizing G 2 The ind...

Page 14: ...t 3 Set the room thermostat to its lowest possible setting 4 Remove the heat exchanger door on the side of the unit by removing screws 5 This unit is equipped with an ignition device which automatical...

Page 15: ...3 w c 2 0 w c High Stage 3 2 3 8 w c 3 5 w c Low Stage 5 7 6 3 w c 6 0 w c High Stage 9 7 10 3 w c 10 0 w c Gas Manifold Gas Pressure Natural Propane Manifold Gas Pressure 8 Remove regulator cover sc...

Page 16: ...uct at the inlet of the unit Negative Pressure Total External Static 2 Measure the Static pressure of the supply duct Positive Pressure 3 Add the two readings together NOTE Both readings may be taken...

Page 17: ...n the unit 7 If cooling and or air circulation will be desired turn ON the electrical power Cooling Startup NOTE The outdoor temperature must be 60 F or higher before making adjustments to charge Comp...

Page 18: ...ing to heating is desired 3 Set the room thermostat to the desired temperature TROUBLESHOOTING Ignition Control Error Codes The following presents probable causes of questionable unit operation Refer...

Page 19: ...tem peratures This can be caused by a dirty filter excessive duct static insufficient air flow or a faulty limit Check filters total external duct static blower motor blower motor speed tap see wirin...

Page 20: ...as frequently as necessary to keep the finned areas free of lint hair and debris Condenser Evaporator and Induced Draft Motors Bearings on the air circulating blower motor condenser mo tor and the com...

Page 21: ...at the thermostat Wait a few minutes since any dislodged dust will alter the normal flame appearance Flames should be predominantly blue and directed into the tubes They should not be yellow They shou...

Page 22: ...uck Closed 4 Flashes Thermal Protection Device Open 5 Flashes Flame Detected with Gas Valve Closed 6 Flashes Short Cycle Compressor Delay Cooling Only Amber Light Signal Refer to Abnormal Heating or C...

Page 23: ...120 150 180 Circulator Blower HIGH OFF Seconds Gas Valve Igniter Induced Draft Blower Thermostat 0 15 22 27 52 0 30 LOW HIGH OFF LOW OFF ON HIGH OFF LOW HIGH OFF LOW Circulator Blower Compressor Outd...

Page 24: ...PPLY ENTRANCE CONDENSATE DRAIN CONNECTION 3 4 NPT FEMALE 16 1 8 19 1 8 EVAPORATOR CONTROL PANEL ACCESS PANEL 4 3 4 B 7 15 16 16 B 5 1 2 1 3 8 16 2 3 4 A 18 7 16 FLUE EXHAUST 51 47 BLOWER ACCESS PANEL...

Page 25: ...HES CHECK FOR SHORTS IN FLAME SENSOR WIRING CHECK GAS VALVE CHECK ROLLOUT LIMIT SW CHECK AUXILIARY LIMIT SW CHECK MAIN LIMIT SWITCH CHECK WIRING FOR SHORTS CHECK PRESSURE SWITCH PRESSURE SWITCH CLOSED...

Page 26: ...on 4 Ton Min Filter Size 1 20 x 25 x1 1 25 x 25 x 1 1 25 x 25 x 1 2 20 x 20 x 1 2 20 x 20 x 1 Clearance in accordance with local installation codes the requirements of the gas supplier and the manufac...

Page 27: ...X Not recommended for heating application NOTE The shaded area indicates ranges in excess of maximum external static pressure allowable when heating For satisfactory operation external static pressure...

Page 28: ...28 CFM OUTPUT AND DIP SWITCH SETTINGS...

Page 29: ...motor is hermetically sealed and does not require additional oiling Annual Inspection Qualified Servicer Only Your package unit should be inspected by a qualified install er or service agency at leas...

Page 30: ...Type NG Natural Gas LP Liquid Propane Residential Package Outdoor Section ELECTRICAL Supply Voltage Measure L1 and L2 Voltage L1 L2 Compressor Amps Condenser Fan Amps PRESSURES TEMPERATURES Suction Ci...

Page 31: ...31 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 32: ...in all product comments Please fill out the feedback form on one of the following links Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for...

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