background image

15

TROUBLESHOOTING INFORMATION: AIR HANDLER DIAGNOSTIC CODES

Co

m

fo

r

tNet™ 

Therm

ost

at On

ly

 

Sym

ptom

s of A

bnor

m

al Opera

ti

on (Le

g

a

c

y

 

& Com

fortNet™ Th

erm

ostat

)

 

D

ia

g

no

st

ic

/St

atus 

LED Codes

 

Fault De

scr

ipt

ion

 

Messa

ge 

Code 

P

o

ss

ib

le C

a

u

se

s

 

Correct

ive Action

s

 

No

tes

 & Ca

utio

ns

 

x

 

LED d

isp

la

y

 i

s ON co

nti

nuo

us

ly

 

ON

 

x

 

Norm

al opera

tion 

N

one N

one 

x

 

Norm

al opera

tion 

x

 

N

one 

x

 

Norm

al opera

tion 

x

 

Electric 

hea

ter

s fa

il 

to energize 

on a ca

ll f

o

W

1

 or A

u

x

il

iary

/E

m

erge

ncy

 heat 

x

 

Int

egr

ate

d c

o

ntr

o

l m

o

du

le L

E

D

 di

sp

lay

 

p

rovi

des

 t

h

e in

di

cat

ed

 erro

r co

d

e. 

x

 

Com

fortNet™ therm

os

ta

t “

C

all for 

Service” ic

on illum

inate

x

 

Com

fortNet™ therm

os

ta

t scr

o

lls “

C

heck 

Ai

r Hand

le

r” m

es

sa

ge 

1 Fla

sh

 

x

 

Heater 

kit se

le

cte

d via 

d

ips

wi

tches

 i

s t

o

o

 larg

fo

r heat

er kit

sp

eci

fied

 

in sh

are

da

ta set 

HTR TOO 

LARGE 

Ec 

x

 

Heater 

kit se

le

cte

d via 

d

ips

wi

tches

 i

to

o

 larg

e fo

r h

eat

er 

k

it

in

 sh

ared

 dat

se

x

 

Verify

 electr

ic 

hea

t dipsw

itc

se

tti

ngs

 

x

 

Verify

 the insta

lled e

lectr

ic 

hea

ter 

is

 val

id

 for t

h

e m

odular 

bl

ow

er.  Ch

ec

k nam

epla

te 

or 

Sp

eci

fi

cat

ion

 Sh

eet

 ap

pli

cab

le

 to

 

y

our 

m

odel

* f

o

r a

ll

o

w

able 

hea

ter 

ki

t(

s).

 

x

 

Verify

 share

d data 

se

t is c

o

rrec

for the 

specific m

ode

l.  Re-

po

p

u

la

te 

da

ta u

sin

g c

o

rrec

m

e

m

o

ry

 card if re

quired. 

x

 

T

u

rn 

pow

er

 O

FF pr

io

r to 

repa

ir. 

x

 

Use m

e

m

o

ry

 card for

 the 

spe

cif

ic m

odel.

 

x

 

Insert m

e

m

o

ry

 card 

BEFORE t

u

rn

ing

 power 

O

N

.  Mem

ory

 card 

m

ay

 be 

rem

oved af

ter 

dat

a i

loa

de

d.

 

 

x

 

Electric 

hea

t airflow

 is higher 

than 

expec

ted 

on a ca

ll f

o

r W

1

 or 

Au

xi

li

ary

/E

m

erg

ency h

eat

 

x

 

Int

egr

ate

d c

o

ntr

o

l m

o

du

le L

E

D

 di

sp

lay

 

p

rovi

des

 t

h

e in

di

cat

ed

 erro

r co

d

e. 

1 Fla

sh

 

x

 

Heater 

kit se

le

cte

d via 

d

ips

wi

tches

 i

s t

o

o

 s

m

al

fo

r heat

er kit

sp

eci

fied

 

in sh

are

da

ta set 

HTR TOO 

SMALL 

Ec 

x

 

Heater 

kit se

le

cte

d via 

d

ips

wi

tches

 i

s t

o

o

 s

m

al

fo

r h

eat

er 

k

it

in

 sh

ared

 dat

se

x

 

Verify

 electr

ic 

hea

t dipsw

itc

se

tti

ngs

 

x

 

Verify

 the insta

lled e

lectr

ic 

hea

ter 

is

 val

id

 for t

h

e m

odular 

bl

ow

er.  Ch

ec

k nam

epla

te 

or 

Sp

eci

fi

cat

ion

 Sh

eet

 ap

pli

cab

le

 to

 

y

our 

m

odel

* f

o

r a

ll

o

w

able 

hea

ter 

ki

t(

s).

 

x

 

Verify

 share

d data 

se

t is c

o

rrec

for the 

specific m

ode

l.  Re-

po

p

u

la

te 

da

ta u

sin

g c

o

rrec

m

e

m

o

ry

 card if re

quired. 

x

 

T

u

rn 

pow

er

 O

FF pr

io

r to 

repa

ir. 

x

 

Use m

e

m

o

ry

 card for

 the 

spe

cif

ic m

odel.

 

x

 

Insert m

e

m

o

ry

 card 

BEFORE t

u

rn

ing

 power 

O

N

.  Mem

ory

 card 

m

ay

 be 

rem

oved af

ter 

dat

a i

loa

de

d.

 

 

x

 

Electric 

hea

t airflow

 is higher 

than 

expec

ted 

on a ca

ll f

o

r W

1

 or 

Au

xi

li

ary

/E

m

erg

ency h

eat

 

x

 

Int

egr

ate

d c

o

ntr

o

l m

o

du

le L

E

D

 di

sp

lay

 

p

rovi

des

 t

h

e in

di

cat

ed

 erro

r co

d

e. 

1 Fla

sh

 

x

 

Heater 

kit se

le

cte

d via 

d

ips

wi

tches

 d

o

es

 n

o

hea

ter kits specifie

d in 

sh

ar

ed

 d

at

a se

NO HTR 

MATCH 

Ec 

x

 

Heater 

kit se

le

cte

d via 

d

ips

wi

tches

 i

s d

o

esn

’t

 m

at

ch

 

hea

ter ki

ts in s

h

are

d dat

se

x

 

Verify

 electr

ic 

hea

t dipsw

itc

se

tti

ngs

 

x

 

Verify

 the insta

lled e

lectr

ic 

hea

ter 

is

 val

id

 for t

h

e m

odular 

bl

ow

er.  Ch

ec

k nam

epla

te 

or 

Sp

eci

fi

cat

ion

 Sh

eet

 ap

pli

cab

le

 to

 

y

our 

m

odel

* f

o

r a

ll

o

w

able 

hea

ter 

ki

t(

s).

 

x

 

Verify

 share

d data 

se

t is c

o

rrec

for the 

specific m

ode

l.  Re-

po

p

u

la

te 

da

ta u

sin

g c

o

rrec

m

e

m

o

ry

 card if re

quired. 

x

 

T

u

rn 

pow

er

 O

FF pr

io

r to 

repa

ir. 

x

 

Use m

e

m

o

ry

 card for

 the 

spe

cif

ic m

odel.

 

x

 

Insert m

e

m

o

ry

 card 

BEFORE t

u

rn

ing

 power 

O

N

.  Mem

ory

 card 

m

ay

 be 

rem

oved af

ter 

dat

a i

loa

de

d.

 

 

x

 

N

o

 m

odular b

low

er o

p

era

ti

o

n

x

 

Int

egr

ate

d c

o

ntr

o

l m

o

du

le L

E

D

 di

sp

lay

 

p

rovi

des

 t

h

e in

di

cat

ed

 erro

r co

d

e. 

x

 

Com

fortN

et

™ t

h

erm

os

ta

t d

is

p

lay

“B

atter

y

 

Power” 

5 Fla

sh

es

 

x

 

Op

en

 Fus

No

Di

sp

la

y

ed

 

No

Disp

la

y

ed

 

x

 

Sho

rt in low

 vo

lt

ag

w

iri

ng 

x

 

Locate 

and 

co

rre

ct short in low 

v

olt

age wi

ri

ng

 

x

 

T

u

rn 

pow

er

 O

FF pr

io

r to 

repa

ir. 

x

 

Replace f

u

se with 

3-a

m

p

 

aut

om

oti

ve ty

pe 

x

 

Mo

du

lar bl

ow

er 

fa

il

s to op

era

te 

x

 

Int

egr

ate

d c

o

ntr

o

l m

o

du

le L

E

D

 di

sp

lay

 

p

rovi

des

 n

o

 s

ign

al

x

 

Com

fortNet™ therm

os

ta

t “

C

all for 

Service” ic

on illum

inate

x

 

Com

fortNet™ therm

os

ta

t scr

o

lls “

C

heck 

Ai

r Hand

le

r” m

es

sa

ge 

N

one 

x

 

No

 20

8/2

30

 vol

p

o

w

er 

to 

m

odu

lar bl

ow

er or no 

2

4

 vo

lt

 po

wer to

 

in

te

gra

te

d co

n

tro

m

odule 

x

 

Blow

n f

u

se 

or c

irc

ui

brea

ker 

x

 

In

te

g

ra

ted

 con

trol

 

m

odule has 

an

 in

ter

n

al 

fau

lt. 

INTERNAL 

FAULT 

EE 

x

 

Manu

al

 di

sconn

ect

 swi

tc

h

 OFF o

24 v

o

lt

 w

ire im

proper

ly

 

co

nne

cte

d or 

lo

o

se 

x

 

Blow

n f

u

se 

or c

irc

ui

brea

ker 

x

 

Int

egr

ate

d c

o

ntr

o

l m

o

du

le 

has 

an 

in

ter

na

l fa

ul

x

 

As

su

re 208

/23

0

 vo

lt

 and

 24

 vo

lt

 

pow

er 

to

 m

odula

r b

lo

w

er an

in

te

gra

te

d co

n

tro

l m

odu

le.

 

x

 

Ch

eck

 int

eg

rated

 cont

rol

 m

o

d

u

le

 

fuse (3A).  Re

place if

 nece

ssary

x

 

Ch

eck

 fo

r pos

si

bl

sh

o

rts

 in

 

2

08/

230

 vo

lt

 an

d

 24

 v

olt

 ci

rcui

ts

.  

Repa

ir a

s ne

ces

sary

x

 

Replace 

ba

d integr

ate

d control 

m

odule.

 

x

 

T

u

rn 

pow

er

 O

FF pr

io

r to 

repa

ir. 

x

 

Replace inte

gra

te

contr

o

m

odule f

u

se

 w

it

h

 3A

 

au

to

m

o

ti

v

e f

u

se. 

x

 

Replace inte

gra

te

contr

o

m

odule w

ith 

cor

rec

replacem

ent part 

x

 

Read prec

autions in 

“E

lectros

tatic Disc

ha

rge” 

sec

ti

o

n

 of m

anua

l.

 

Summary of Contents for MBVC

Page 1: ...1 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com or www amana hac com P N IO 344C Date November 2010 3 Service integrated control module or connecting wiring following the discharge process in step 2 Use caution not to recharge your body with static electricity i e do not move or shuffle your feet do not touch ungrounded objects etc If you come in contact with an ungrounded object repeat...

Page 2: ...mobile space heater gas water heater etc should not be operated in enclosed areas such as unventilated garages utility rooms or parking areas because of the danger of carbon monoxide CO poisoning resulting from the exhaust emissions If a furnace or air handler is installed in an enclosed area such as a garage utility room or parking area and a carbon monoxide producing device is operated therein t...

Page 3: ...inet assembly and all attached ductwork 2 Connect refrigerant and condensate drain connections per the evaporator coil installation instructions Ensure refrigerant and drain lines do not interfere with service access to the unit 3 Attach supply ductwork Seal connections between unit and ductwork as required to reduce eliminate air leakage 4 Make electrical connections as specified in Electrical Co...

Page 4: ... W ARNI NG SO FTW ARE VER TOP FRONT VIEW Figure 6 MBVC Motor Orientation ELECTRICAL CONNECTIONS Consult the local power company and local codes before in stalling this unit All wiring must be in accordance with the National Electrical Code as well as all local codes Knock outs have been provided on side and top of the cabinet for the installation of the electrical conduit If the knockouts on the c...

Page 5: ...le Stage Heat Thermostat Dehumidistat Optional Remote Condensing Unit Single Stage AC NEU HOT 1 2 R C G W1 Y1 Y2 O DEHUM R C G W1 Y1 R C Y Place Jumper Between Y1 and O for Proper Dehumidification Operation and Proper Ramping Profile Operation W2 Figure 7 Typical Single Stage Cooling with Single Stage Heating Air Handler Integrated Control Module Typical Two Stage Cool Two Stage Heat Thermostat De...

Page 6: ...ication Sheet applicable to your model Look up the cooling air flow determined in step 2 and find the required cooling speed and adjustment setting Example A MBVC1200 modular blower installed with a 2 5 ton air conditioning system The air flow needed is 1000 CFM Looking at the cooling speed chart for MBVC1200 find the air flow closest to 1000 CFM A cooling airflow of 1000 CFM can be attained by se...

Page 7: ... ON ON ON ON ON ON C OFF ON OFF ON OFF ON 1 Select model and desired high stage cooling airflow Determine the corresponding tap A B C or D Set dip switches 1 and 2 to the appropriate ON OFF positions 2 Select model and installed electric heater size Set switches 9 10 and 11 to the appropriate ON OFF positions 3 Select the airflow adjustment factor tap A and D are 0 Tap B is 10 Tap C 10 Set dip swi...

Page 8: ...a blower Return any old or new controls to their containers before touching any ungrounded object DIAGNOSTIC CHART HIGH VOLTAGE TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK DISCONNECT ELECTRICAL POWER BEFORE PERFORMING ANY SERVICE OR MAINTENANCE WARNING Refer to the Troubleshooting Chart at the end of this manual for assistance in determining the source of unit operational problems Th...

Page 9: ...gured for a low medium or high continuous fan speed The low medium and high fan speeds correspond to 25 50 and 75 respectively of the air handlers maximum airflow capability During continuous fan operation the thermostat sends a fan request along with the continuous fan demand to the air handler The air handler in turn sends the demand to the ECM motor The ECM motor delivers the requested continuo...

Page 10: ...oor or outdoor equipment If a fault is present the Fault Screen will show the equipment and an error code with a description of the fault Touch _ or keys to view the fault status of any remaining equipment The text NO FAULTS will be scrolled if no errors are present Menu Run Schedule Call for Service Advanced Menu Run Schedule Call for Service Advanced Touch the or _ to step through the list of in...

Page 11: ...y only Fault 5 FAULT 5 Next most recent fault For display only Fault 6 FAULT 6 Least recent fault For display only Clear Fault History CLEAR NO or YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD NUM Displays the modular blower model number Serial Nu...

Page 12: ... Accessing and Navigating the Advanced Features Menus NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the modular blower NETWORK TROUBLESHOOTING NOTE Indoor Unit BIAS and TERMINATION Dipswitches are factory set and should not be changed 1 2 ON OFF 3 BIAS BIAS TERM Indoor Unit BIAS and TERMINATION Dipswitches The ComfortNet system is a fully ...

Page 13: ...a wire s x Modular blower is installed as a legacy traditional system x Check communications wiring data 1 data 2 wires x Check wire connections at terminal block x Verify modular blower installation type legacy traditional or communicating x Check data 1 data 2 voltages x Turn power OFF prior to repair x Verify wires at terminal blocks are securely twisted together prior to inserting into termina...

Page 14: ...14 APPENDIX A ...

Page 15: ...g power ON Memory card may be removed after data is loaded x Electric heat airflow is higher than expected on a call for W1 or Auxiliary Emergency heat x Integrated control module LED display provides the indicated error code 1 Flash x Heater kit selected via dipswitches does not heater kits specified in shared data set NO HTR MATCH Ec x Heater kit selected via dipswitches is doesn t match heater ...

Page 16: ...rd for the specific model x Insert memory card BEFORE turning power ON Memory card may be removed after data is loaded x Error code will be cleared once data is loaded x Operation different than expected or no operation x Integrated control module LED display provides indicated error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Air Handler me...

Page 17: ...tor blower motor horse power MOTOR MISMATCH b2 x Incorrect circulator blower motor in modular blower x Incorrect shared data set in integrated control module x Verify circulator blower motor horse power is the same specified for the specific modular blower model Replace if necessary x Verify shared data set is correct for the specific model Re populate data using correct memory card if required x ...

Page 18: ...emperatures x Check power to modular blower Verify line voltage to blower is within the range specified on the modular blower rating plate x See Installation Instructions for installation requirements x Turn power OFF prior to repair x Modular blower fails to operate x Integrated control module LED display provides indicated error code x ComfortNet thermostat Call for Service icon illuminated x Co...

Page 19: ...MOSTAT CONNECTIONS GN GREEN TRANSFORMER HEAT SEQUENCER R2 GND FIELD GND INTERNAL TO TWO STAGE INTEGRATED CONTROL MODULE TX 3 DEHUM C W1 1 5 FIELD SPLICE W1 CFM LED R Y1 NOTES LOW VOLTAGE 24V 4 GND W1 24 V 3 A 4 RX 2 COLOR CODES Y2 TH STATUS LED 5 TO RECALL THE LAST 6 FAULTS MOST RECENT TO LEAST RECENT DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN STANDBY N THERMOSTAT INPUTS 208 VAC Y1 VDC 1 TH I...

Page 20: ...product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s No Better Quality Visit our websites at www goodmanmfg com or www amana hac com for information on Products Warranties Customer Services Parts Contractor Programs and Training Financing Options 2009 2010...

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