background image

6

4. Secure the dehumidistat ground wire (typically the green

lead) to the ground screw on the modular blower.

NOTE: 

 Ground wire may not be present on all

dehumidistats.

5. Turn ON power to modular blower.

To enable the dehumidification function, move the dehumidi-
fication dipswitch from OFF to ON.

7

8

ON

OFF

DEHUM

Unused

Move to the ON position

to enable dehumidification

C

IRCULATOR

 B

LOWER

This modular blower is equipped with a variable speed circu-
lator blower.  This blower provides ease in adjusting blower
speeds.  The Specification Sheet applicable to your model
provides an airflow table, showing the relationship between
airflow (CFM) and external static pressure (E.S.P.), for the
proper selection of heating and cooling speeds.  The heating
blower speed is shipped set at “21 kW”, and the cooling blower
speed is set at “D”.  These blower speeds should be adjusted
by the installer to match the installation requirements so as to
provide the correct electric heating CFM and correct cooling
CFM.

Use the CFM LED (green), adjacent to the integrated control
module electric heat connector to obtain an approximate air-
flow quantity.  The green CFM LED blinks once for each 100
CFM of airflow.

1. Determine the tonnage of the cooling system installed

with the modular blower. If the cooling capacity is in
BTU/hr divide it by 12,000 to convert capacity to TONs.

Example:

Cooling Capacity of 30,000 BTU/hr.

30,000/12,000 = 2.5 Tons

2. Determine the proper air flow for the cooling system.

Most cooling systems are designed to work with air flows
between 350 and 450 CFM per ton. Most manufacturers
recommend an air flow of about 400 CFM per ton.

Example:

2.5 tons X 400 CFM per ton = 1000 CFM

The cooling system manufacturer’s instructions must be
checked for required air flow.  Any electronic air cleaners or
other devices may require a specific airflow; consult installa-
tion instructions of those devices for requirements.

3. Knowing the modular blower  model, locate the high

stage cooling air flow charts in the Specification Sheet
applicable to your model.  Look up the cooling air flow
determined in step 2 and find the required cooling speed
and adjustment setting.

Example:

A MBVC1200 modular blower installed with

a 2.5 ton air conditioning system.  The air flow needed
is 1000 CFM. Looking at the cooling speed chart for
MBVC1200, find the air flow closest to 1000 CFM.  A
cooling airflow of 1000 CFM can be attained by setting
the cooling speed to “C” and the adjustment to “Normal”
(no adjustment).

4. Locate the blower speed selection DIP switches on

the integrated control module.  Select the desired
“cooling” speed tap by positioning switches 1 and 2
appropriately.  Select the desired “adjust” tap by
positioning switches 3 and 4 appropriately.  Refer to
the following figure for switch positions and their
corresponding taps.  Verify CFM by counting the
number of times the green CFM LED blinks.

5. Continuous fan speed is 30% of the modular blower’s

maximum airflow capability.

Example:

If the modular blower’s maximum airflow

capability is 2000 CFM, the continuous fan speed will
be 0.30 x 2000 CFM = 600 CFM.

1

2

1

2

1

2

1

2

OFF

OFF

OFF

OFF

ON

ON

ON

ON

Tap A

Tap B

Cooling Air flow Speed Tap (*indicates factory setting)

Tap C

Tap D*

3

4

Normal*

+10%

Air flow Adjust Taps (*indicates factory setting)

-10%

Normal

OFF

OFF

OFF

OFF

ON

ON

ON

ON

3

4

3

4

3

4

6. The multi-speed circulator blower also offers several

custom ON/OFF ramping profiles.  These profiles may
be used to enhance cooling performance and increase
comfort level.  The ramping profiles are selected using
DIP switches 5 and 6.  Refer to the following figure for
switch positions and their corresponding taps. Refer
to the bullet points below for a description of each
ramping profile.  Verify profile selection by counting
the green CFM LED blinks and timing each step of
the ramping profile.

Profile A provides only an OFF delay of one (1) minute
at 100% of the cooling demand airflow.

OFF

100% CFM

100% CFM

1 min

OFF

Profile B ramps up to full cooling demand airflow by
first stepping up to 50% of the full demand for 30
seconds.  The motor then ramps to 100% of the
required airflow.  A one (1) minute OFF delay at 100%
of the cooling airflow.

50% CFM

1/2 min

100% CFM

100% CFM

1 min

OFF

OFF

Summary of Contents for MBVC

Page 1: ...1 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com or www amana hac com P N IO 344C Date November 2010 3 Service integrated control module or connecting wiring following the discharge process in step 2 Use caution not to recharge your body with static electricity i e do not move or shuffle your feet do not touch ungrounded objects etc If you come in contact with an ungrounded object repeat...

Page 2: ...mobile space heater gas water heater etc should not be operated in enclosed areas such as unventilated garages utility rooms or parking areas because of the danger of carbon monoxide CO poisoning resulting from the exhaust emissions If a furnace or air handler is installed in an enclosed area such as a garage utility room or parking area and a carbon monoxide producing device is operated therein t...

Page 3: ...inet assembly and all attached ductwork 2 Connect refrigerant and condensate drain connections per the evaporator coil installation instructions Ensure refrigerant and drain lines do not interfere with service access to the unit 3 Attach supply ductwork Seal connections between unit and ductwork as required to reduce eliminate air leakage 4 Make electrical connections as specified in Electrical Co...

Page 4: ... W ARNI NG SO FTW ARE VER TOP FRONT VIEW Figure 6 MBVC Motor Orientation ELECTRICAL CONNECTIONS Consult the local power company and local codes before in stalling this unit All wiring must be in accordance with the National Electrical Code as well as all local codes Knock outs have been provided on side and top of the cabinet for the installation of the electrical conduit If the knockouts on the c...

Page 5: ...le Stage Heat Thermostat Dehumidistat Optional Remote Condensing Unit Single Stage AC NEU HOT 1 2 R C G W1 Y1 Y2 O DEHUM R C G W1 Y1 R C Y Place Jumper Between Y1 and O for Proper Dehumidification Operation and Proper Ramping Profile Operation W2 Figure 7 Typical Single Stage Cooling with Single Stage Heating Air Handler Integrated Control Module Typical Two Stage Cool Two Stage Heat Thermostat De...

Page 6: ...ication Sheet applicable to your model Look up the cooling air flow determined in step 2 and find the required cooling speed and adjustment setting Example A MBVC1200 modular blower installed with a 2 5 ton air conditioning system The air flow needed is 1000 CFM Looking at the cooling speed chart for MBVC1200 find the air flow closest to 1000 CFM A cooling airflow of 1000 CFM can be attained by se...

Page 7: ... ON ON ON ON ON ON C OFF ON OFF ON OFF ON 1 Select model and desired high stage cooling airflow Determine the corresponding tap A B C or D Set dip switches 1 and 2 to the appropriate ON OFF positions 2 Select model and installed electric heater size Set switches 9 10 and 11 to the appropriate ON OFF positions 3 Select the airflow adjustment factor tap A and D are 0 Tap B is 10 Tap C 10 Set dip swi...

Page 8: ...a blower Return any old or new controls to their containers before touching any ungrounded object DIAGNOSTIC CHART HIGH VOLTAGE TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK DISCONNECT ELECTRICAL POWER BEFORE PERFORMING ANY SERVICE OR MAINTENANCE WARNING Refer to the Troubleshooting Chart at the end of this manual for assistance in determining the source of unit operational problems Th...

Page 9: ...gured for a low medium or high continuous fan speed The low medium and high fan speeds correspond to 25 50 and 75 respectively of the air handlers maximum airflow capability During continuous fan operation the thermostat sends a fan request along with the continuous fan demand to the air handler The air handler in turn sends the demand to the ECM motor The ECM motor delivers the requested continuo...

Page 10: ...oor or outdoor equipment If a fault is present the Fault Screen will show the equipment and an error code with a description of the fault Touch _ or keys to view the fault status of any remaining equipment The text NO FAULTS will be scrolled if no errors are present Menu Run Schedule Call for Service Advanced Menu Run Schedule Call for Service Advanced Touch the or _ to step through the list of in...

Page 11: ...y only Fault 5 FAULT 5 Next most recent fault For display only Fault 6 FAULT 6 Least recent fault For display only Clear Fault History CLEAR NO or YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD NUM Displays the modular blower model number Serial Nu...

Page 12: ... Accessing and Navigating the Advanced Features Menus NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the modular blower NETWORK TROUBLESHOOTING NOTE Indoor Unit BIAS and TERMINATION Dipswitches are factory set and should not be changed 1 2 ON OFF 3 BIAS BIAS TERM Indoor Unit BIAS and TERMINATION Dipswitches The ComfortNet system is a fully ...

Page 13: ...a wire s x Modular blower is installed as a legacy traditional system x Check communications wiring data 1 data 2 wires x Check wire connections at terminal block x Verify modular blower installation type legacy traditional or communicating x Check data 1 data 2 voltages x Turn power OFF prior to repair x Verify wires at terminal blocks are securely twisted together prior to inserting into termina...

Page 14: ...14 APPENDIX A ...

Page 15: ...g power ON Memory card may be removed after data is loaded x Electric heat airflow is higher than expected on a call for W1 or Auxiliary Emergency heat x Integrated control module LED display provides the indicated error code 1 Flash x Heater kit selected via dipswitches does not heater kits specified in shared data set NO HTR MATCH Ec x Heater kit selected via dipswitches is doesn t match heater ...

Page 16: ...rd for the specific model x Insert memory card BEFORE turning power ON Memory card may be removed after data is loaded x Error code will be cleared once data is loaded x Operation different than expected or no operation x Integrated control module LED display provides indicated error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Air Handler me...

Page 17: ...tor blower motor horse power MOTOR MISMATCH b2 x Incorrect circulator blower motor in modular blower x Incorrect shared data set in integrated control module x Verify circulator blower motor horse power is the same specified for the specific modular blower model Replace if necessary x Verify shared data set is correct for the specific model Re populate data using correct memory card if required x ...

Page 18: ...emperatures x Check power to modular blower Verify line voltage to blower is within the range specified on the modular blower rating plate x See Installation Instructions for installation requirements x Turn power OFF prior to repair x Modular blower fails to operate x Integrated control module LED display provides indicated error code x ComfortNet thermostat Call for Service icon illuminated x Co...

Page 19: ...MOSTAT CONNECTIONS GN GREEN TRANSFORMER HEAT SEQUENCER R2 GND FIELD GND INTERNAL TO TWO STAGE INTEGRATED CONTROL MODULE TX 3 DEHUM C W1 1 5 FIELD SPLICE W1 CFM LED R Y1 NOTES LOW VOLTAGE 24V 4 GND W1 24 V 3 A 4 RX 2 COLOR CODES Y2 TH STATUS LED 5 TO RECALL THE LAST 6 FAULTS MOST RECENT TO LEAST RECENT DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN STANDBY N THERMOSTAT INPUTS 208 VAC Y1 VDC 1 TH I...

Page 20: ...product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s No Better Quality Visit our websites at www goodmanmfg com or www amana hac com for information on Products Warranties Customer Services Parts Contractor Programs and Training Financing Options 2009 2010...

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