background image

10

V. Gas Piping

IMPORTANT NOTE: This furnace is factory set to oper-
ate on natural gas at the altitudes shown on the rating
plate. If operation at higher altitudes and/or propane gas
operation is required, obtain and install the proper con-
version kit(s) before operating this furnace. Failure to
do so may result in unsatisfactory operation and/or equip-
ment damage. (High altitude kits are for U.S. installa-
tions only.)

The rating plate is stamped with the model number, type
of gas and gas input rating. Make sure the furnace is
equipped to operate on the type of gas available.

INLET GAS PRESSURE

Natural

Min. 5.0" W.C., Max. 10.0" W.C.

Propane

Min. 11.0" W.C., Max. 14.0" W.C.

Inlet Gas Pressure Must Not Exceed the Maximum Value Shown
in Table 3.

Table 3

The minimum supply pressure should not vary from that
shown in the table above because this could prevent
the furnace from having dependable ignition. In addi-
tion, gas input to the burners must not exceed the rated
input shown on the rating plate. Overfiring of the fur-
nace could result in premature heat exchanger failure.

High Altitude Derate  (US. Installations Only -
Canadian Installations to 4500 Feet Only)
When this furnace is installed at altitudes above 2000
feet, the furnace input must be derated 4% for each 1000
feet above sea level because the density of the air is
reduced.

In some areas the gas supplier will derate the heating
value of the gas at a rate of 4% for each 1000 feet above
sea level. If this is not done, smaller orifices will be re-
quired at altitudes above 3500 feet (non-derated natu-
ral gas) or 4500 feet (non-derated propane gas).

A different pressure switch will be required at altitudes
more than 4000 feet above sea level. This is required
regardless of the heat content of the fuel used.

High altitude kits can be purchased depending on the
altitude and usage of propane or natural gas. Refer to
the high altitude instruction manual included with this
furnace to determine which high altitude components to
use.

Adjustment of the manifold pressure to a lower pres-
sure reading than what is specified on the furnace name-
plate is not a proper derate procedure. With a lower den-
sity of air and a lower manifold pressure at the burner
orifice, the orifice will not aspirate the proper amount of
air into the burner. This can cause incomplete combus-
tion of the gas, flashback, and possible yellow tipping.

Gas Piping
IMPORTANT NOTE: 
To avoid possible unsatisfactory
operation or equipment damage due to under firing of
equipment, do not undersize the natural gas/propane
piping from the meter/tank to the furnace. When sizing
a trunk line as shown in Table 4, include all appliances
on that line that could be operated simultaneously.

The rating plate is stamped with the model number, type
of gas and gas input rating. Make sure the furnace is
equipped to operate on the type of gas available.

The gas line installation must comply with local codes,
or in the absence of local codes, with the latest edition
of the National Fuel Gas Code (ANSI Z223.1).

Connecting The Gas Piping - Natural Gas

Natural Gas Capacity of Pipe

in Cubic Feet of Gas Per Hour (CFH)

Length of 

Nominal Black  Pipe Size (inches)

Pipe in Feet

1/2

3/4

1

1  1/4

1  1/2

10

132

278

520

1050

1600

20

92

190

350

730

1100

30

73

152

285

590

980

40

63

130

245

500

760

50

56

115

215

440

670

60

50

105

195

400

610

70

46

96

180

370

560

80

43

90

170

350

530

90

40

84

160

320

490

100

38

79

150

305

460

Pressure = .50 PSIG or less and Pressure Drop of 0.3" W.C. (Based 

on 0.60 Specific Gravity Gas)

              Btuh Furnace Input
            Calorific Value of Gas

CFH=

Table 4

Refer to Figure 3 for the general layout at the furnace.
The following rules apply:

1. Use black iron or steel pipe and fittings for the build-

ing piping.

2. Use pipe joint compound on male threads only. Pipe

joint compound must be resistant to the action of
the fuel used.

3. Use ground joint unions.

4. Install a drip leg to trap dirt and moisture before it

can enter the gas valve. The drip leg must be a mini-
mum of three inches long.

5. Use two pipe wrenches when making connection to

the gas valve to keep it from turning.

6. Install a manual shut-off valve in a convenient loca-

tion (within six feet of unit) between the meter and
the unit.

7. Tighten all joints securely.

Summary of Contents for PGB58B

Page 1: ...is a matter of common sense a matter of think ing before acting Most dealers have a list of specific good safety practices follow them The precautions listed in this Installation Manual should not sup...

Page 2: ...ckout Timing sec 4 4 4 4 4 Flame Sense Current microamps Minimum 1 1 1 1 1 Maximum 6 6 6 6 6 Evaporator Coil Face Area Sq Ft 4 4 4 4 4 Rows Deep 2 2 2 4 4 Fins Inch 16 16 16 12 12 External Filter Size...

Page 3: ...in 24 24 24 24 24 24 CFM 3500 3500 3700 3700 4700 4700 Condenser Fan Motor Horsepower 1 4 1 4 1 2 1 2 1 3 1 3 R L Amps 1 5 1 5 1 5 1 5 2 5 2 5 L R Amps 3 4 3 4 3 6 3 6 6 4 6 4 Blower Motor Horsepower...

Page 4: ...Dia x Width in 11X8 11X8 11X8 Rated CFM Cooling 1750 1750 1750 Max External 0 5 wc 0 5 wc 0 5 wc Combustion Blower Diameter x Width in 4 x 1 25 4 x 1 25 4 x 1 25 No 1 1 1 Condenser Blower Motor H P 1...

Page 5: ...applicable for both vertical and horizontal airflow Table 2B PGB CFM Temperature Rise vs External Static Pressure Table External Static Pressure Inches Water Column Motor 0 1 0 2 0 3 0 4 0 5 0 6 0 7...

Page 6: ...r unit four hours prior to operat ing air conditioner after the electrical dis connect is off for a prolonged period of time during vacation etc This time lapse allows the compressor crankcase to atta...

Page 7: ...the unit to avoid these problems When the unit is heating the temperature of the re turn air entering the unit must be between 50 F and 100 F Ground Level Installations Only When the unit is installe...

Page 8: ...8 Figure 1 Required Clearances For All Installations...

Page 9: ...w local codes when disposing or recycling the packaging material Locating The Thermostat The thermostat should be mounted 5 feet above the floor on a vibration free inside wall in a room or a hallway...

Page 10: ...ssure to a lower pres sure reading than what is specified on the furnace name plate is not a proper derate procedure With a lower den sity of air and a lower manifold pressure at the burner orifice th...

Page 11: ...s no open flame in the vicinity during air bleeding procedure The unit is placed in operation by closing the main electrical disconnect switch for the furnace Tanks And Piping for Propane Gas Units WA...

Page 12: ...ntacting a propane gas supplier about installing a warning device to warn of a gas leak Propane gas is heavier than air and any leaking gas can settle in low areas or confined areas Propane gas odoran...

Page 13: ...he unit must be electrically grounded in accordance with local codes or in the ab sence of local codes with the latest edition of National Electrical Code ANSI NFPA No 70 WARNING To avoid death or per...

Page 14: ...Typical Wiring Ground Level Disconnect Switch High Voltage Source High Voltage Entrance Low Voltage Entrance Typical Wiring Rooftop Disconnect Switch High Voltage Source High Voltage Entrance Low Volt...

Page 15: ...8 60 or PGB58 PFK5B1 or PFK5B6 32 5 8 x 22 3 8 x 1 The Amana filter kit includes a permanent filter door label and installation instructions PFK3A1 and PFK5B1 contain filter label and instructions for...

Page 16: ...pliance not connected to the common venting system Turn on any exhaust fans such as the range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Clos...

Page 17: ...Combustion Product Purge Ends Air Blower OFF Combustion Blower OFF Figure 12 Timing Chart for Normal Robertshaw Operation PGB PGC Figure 13B PGC Timing Chart for Normal Cooling Operation On Off On Of...

Page 18: ...itioned space PGC Normal Sequence of Operations Cooling See Figure 13B 1 Thermostat calls for cooling The compressor in door fan and outdoor fan are energized 2 Approximately 30 seconds later the indo...

Page 19: ...kout by disengaging the electric disconnect switch to the furnace for thirty sec onds Operating Instructions Heating NOTE Figure 16 illustrates the proper gas valve mount ing location Flame Roll Out P...

Page 20: ...the burner orifices Check The Gas Input Natural Gas Only NOTE On outdoor equipment the gas input will vary with the temperature of the gas Rated input will be ob tained at approximately 10 F With war...

Page 21: ...rd lo cated on the blower housing The speed tap settings have been factory selected according to unit size and performance Field select taps are provided on the speed tap board to assist the final ins...

Page 22: ...be affected by any of the above compressor protection de vices WARNING To avoid personal injury or death always disconnect electrical power before in specting or servicing the unit All com pressor pro...

Page 23: ...during vacation etc This time lapse allows the compressor crankcase to attain a proper operating temperature NOTE Mechanical cooling cannot be reliably provided at ambient temperatures below 50 F If l...

Page 24: ...death due to electrical shock disconnect electrical power before performing any mainte nance Important Note Touching the ignitor body with bare fin gers rough handling or vibration could result in ear...

Page 25: ...ire oiling Flue Passages At the start of each heating season inspect and if nec essary clean the furnace flue passages Cleaning Flue Passages Qualified Servicer Only 1 Shut off electric power and gas...

Page 26: ...nd Functional Parts Accessories Additional Amana accessories can be purchased to fit specific application needs Accessories can be ordered by description in Table 5 Each accessory includes its own sep...

Page 27: ...8 89 255 10 7 8 87 251 13 4 8 85 275 16 2 95 72 13 88 251 10 6 13 86 249 13 3 13 85 274 16 1 67 18 88 252 10 7 18 86 249 13 3 18 84 274 16 1 62 23 87 254 10 7 23 85 249 13 3 23 83 274 16 1 77 8 88 23...

Page 28: ...256 21 3 10 80 268 29 2 95 72 13 82 258 19 6 13 85 257 21 2 16 80 267 29 2 67 18 82 257 19 5 19 84 256 21 2 22 79 267 29 2 62 24 81 256 19 5 25 84 255 21 1 28 78 266 29 1 77 8 82 241 18 8 8 84 240 20...

Page 29: ...29 XVI Wiring Diagram PGC24 36...

Page 30: ...30 PGC 42...

Page 31: ...31 PGC 48...

Page 32: ...IGNITION CONTROL L2 IGN IGN L1 RS TH VALVE GND NC NO COM BR 11 BK 27 C W G R Y TERMINAL BOARD YL 12 VT 20 RD 10 BK 33 GND OR 49 BU 10 BR 21 GY 30 RD 23 RD 22 BR 22 GY 70 OR 15 RD 1 CONTACTOR CC T2 T1...

Page 33: ...VT 47 RD 1 GND OR 49 BU 10 BR 21 RD 23 RD 22 BR 22 OR 15 OR 8 BU RD 230V BK 208V H H 3 1 FAN TIME DELAY FD FOR PROPER OPERATION ON 208 VOLT THE FOLLOWING CHANGES MUST BE MADE 208 VOLT INSTALLATION MOV...

Reviews: