Amazone KG 6002-2, Original Operating Manual

Page 1: ...Original operating manual Rotary cultivator KG 6002 2 SmartLearning www amazone de...

Page 2: ...Please enter the identification data of the implement The identification data can be found on the rating plate...

Page 3: ...n of the warning symbols 31 4 6 Threaded cartridge 35 4 7 3 point mounting frame 36 4 8 Rating plate on the implement 36 4 9 Universal operating tool 37 4 10 Universal joint shaft locking mechanism 37...

Page 4: ...5 Telescoping the track marker 77 6 9 Calculating the permissible payload 78 7 Using the machine 79 7 1 Using the implement 79 7 2 Checking the set working depth 79 7 3 Using the track marker 80 7 4...

Page 5: ...103 10 1 Lifting the implement 103 10 2 Lashing the machine 104 11 Appendix 105 11 1 Bolt tightening torques 105 11 2 Other applicable documents 106 12 Directories 107 12 1 Glossary 107 12 2 Index 10...

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Page 7: ...Indicates a direct threat with high risk for severe physical injury such as loss of limbs or death WARNING Indicates a possible threat with moderate risk for severe physical injury or death CAUTION In...

Page 8: ...specified sequence of the actions must be observed Example 1 Instruction 1 2 Instruction 2 1 1 3 1 Instructions and responses Reactions to instructions are marked with an arrow Example 1 Instruction...

Page 9: ...require a specific sequence are shown as a list with arrows Example Instruction Instruction Instruction 1 1 4 Lists Lists without an essential order are shown as a list with bullets Example Point 1 P...

Page 10: ...uggestions for improvement help us to create ever more user friendly operating manuals Please send us your suggestions by post fax or email Fax 49 0 5405 501 234 Postfach 51 AMAZONEN WERKE H Dreyer SE...

Page 11: ...afely perform work with the machine within the scope of this operating manual The person understands the functioning of the machine within the scope of their work and can recognise and prevent dangers...

Page 12: ...n agricultural implements themselves Farmers can be e g Farmers with higher education or training from a technical college Farmers by experience e g inherited farm comprehensive practical knowledge Co...

Page 13: ...result children are at a higher risk Keep children away When you drive out or actuate machine movements make sure that there are no children in the danger area 2 1 1 4 Operational safety 2 1 1 4 1 Pe...

Page 14: ...erating manual Any damage that you cannot fix yourself according to this operating manual must be fixed by a qualified specialist workshop Observe the technical limit values Non observance of the tech...

Page 15: ...y protective equipment that is in proper condition and offers effective protection Adjust the personal protective equipment to the person e g the size Observe the manufacturer s instructions regarding...

Page 16: ...essure Escaping high pressure hydraulic fluid can penetrate into the body through the skin and cause serious personal injuries A hole the size of a needle can already result in serious personal injuri...

Page 17: ...against rotating by attaching the chains If the universal joint shaft is angled down too much switch off the universal joint shaft If you do not need the universal joint shaft switch off the universa...

Page 18: ...bjects can be ejected out of or away from the implement If the danger area is not observed it can result in serious personal injury or death Keep people out of the danger area of the machine If people...

Page 19: ...the tractor and the implement If you couple or uncouple the implement to or from the tractor be very careful Use only suitable tractors for coupling and transporting the implement If the implement is...

Page 20: ...tractor weight to ensure sufficient steering power Use front ballast weights if necessary Always attach the front or rear ballast weights properly on the specified fixing points Calculate and observe...

Page 21: ...and killed Only park the machine on stable and even ground Before you perform setting or maintenance work make sure that the implement is in a stable position In case of doubt support the implement F...

Page 22: ...th Have any design changes and extensions performed only by a qualified specialist workshop To ensure that the operating permit remains valid in accordance with national and international regulations...

Page 23: ...oads down to the ground Relieve the pressure in the hydraulic hose lines If you have to work on or under raised loads lower the loads or secure raised machine parts with a hydraulic or mechanical lock...

Page 24: ...ng to this operating manual Only perform the work that is described in this operating manual Maintenance work that is not described in this operating manual should only be performed by a qualified spe...

Page 25: ...3 point mounting frame drawbars trailer support trailer coupling tensioned crosspiece as well as axles and axle suspensions lines and tanks containing flammable substances Allow only qualified specia...

Page 26: ...mplement are not secured against unintentional starting and rolling away the tractor and implement can be set in motion in an uncontrolled manner and can run over crush and kill people Lower the raise...

Page 27: ...e that the protective equipment is functional If protective equipment is missing damaged or removed implement parts can cause serious personal injury or even death Check the implement at least once a...

Page 28: ...on so that safe stepping and standing is ensured Never climb onto the machine when it is in motion Climb up and down facing the machine When climbing up and down maintain 3 point contact with the acce...

Page 29: ...ine may only be used and maintained by persons who fulfil the requirements The personnel requirements are described in the section Personnel qualification The operating manual is part of the machine T...

Page 30: ...ection 4 Wheel mark eradicator 5 Transport frame locking device 6 3 point mounting frame 7 Centre line eradicator 8 Rating plate on the implement 9 Universal joint shaft 10 Tines 11 Lighting and ident...

Page 31: ...unction of the implement The tines 4 break open the soil Organic residues 5 are intensively incorporated The levelling board 3 levels the flow of soil between the tool tines and the roller 1 To crush...

Page 32: ...sockets 1 of the tool carrier The sockets are shaped in such a way that the tines have a spring action and can deflect on rocks and other obstacles CMS I 00002948 For operation as a seeding combinatio...

Page 33: ...ttachment of the supporting chains rules out the risk of winding 2 1 CMS I 00002930 4 4 2 Tool protection The tool guard prevents sand clods or stones from being thrown up and out of the implement The...

Page 34: ...rom unfolding unintentionally The transport lock is opened with the pull rope 2 CMS I 00002934 4 4 4 Roller transport lock The transport lock 1 prevents the outer carrying arms 2 from swinging excessi...

Page 35: ...swinging excessively with the trailing roller in the folded state CMS I 00002933 4 5 Warning symbols 4 5 1 Positions of the warning symbols CMS I 00002937 CMS T 00003995 C 1 CMS T 00003996 C 1 4 Produ...

Page 36: ...e are permanent or unexpected dangers A warning symbol consists of two fields Field 1 shows the following A pictogram depicting the danger area surrounded by triangular safety symbol The order number...

Page 37: ...or machine is running do not remove any protective equipment Make sure that there is nobody standing in the danger area CMS I 00000419 MD 078 Risk of crushing fingers or hands As long as the tractor e...

Page 38: ...ng machine parts As long as engine of the tractor or machine is running stay away from the danger area Make sure that there is nobody standing in the danger area CMS I 000691 MD094 Danger due to trans...

Page 39: ...lines using your hand or fingers If you are injured by hydraulic oil consult a doctor immediately CMS I 000216 MD 097 Risk of crushing between the tractor and the implement Before you actuate the trac...

Page 40: ...tor engine is running maintain an adequate safety distance from swivelling implement parts Make sure that there is nobody standing close to swivelling parts CMS I 00003312 MD113 Risk of accident due t...

Page 41: ...sport due to improperly secured machine Only attach the lashing belts at the marked lashing positions for transporting the machine CMS I 00000450 MD 199 Risk of accident if the hydraulic system pressu...

Page 42: ...to couple the implement onto the tractor The 3 point mounting frame can be adjusted to the 3 power power lift with spacer discs 4 8 Rating plate on the implement 1 Implement number 2 Vehicle ID number...

Page 43: ...082 4 10 Universal joint shaft locking mechanism If the tool carriers encounter an obstacle the tool carriers can be blocked Depending on the implement equipment the ratchet clutches 1 or shear bolts...

Page 44: ...on for road travel can vary depending on the national regulations 4 11 2 Lighting and identification to the front 1 Warning signs 2 Reflector white 3 Side marker lights 1 2 3 CMS I 00002940 NOTE The l...

Page 45: ...e ring roller KW The wedge ring roller with a diameter of 580 mm is very suitable for medium soils The adjustable scrapers keep the area between the wedge rings clean CMS I 00000505 CMS T 00003999 B 1...

Page 46: ...packer roller with a diameter of 600 mm is very suitable for medium and heavy soils The adjustable scrapers keep the area between the sprocket wheels clean CMS I 00000508 4 13 4 Trapeze ring roller TR...

Page 47: ...oil cooler is connected to the tractor socket Every 20 minutes the fan changes its direction of rotation for approx 40 seconds This eliminates any dirt from the cooler fins The gear shaft drives the o...

Page 48: ...gth 1950 In combination with track marker 3680 Working width 6085 Centre of gravity distance with roller 650 5 2 Permissible total weight KG 6002 2 kg 6950 5 3 Mounting category Type Mounting category...

Page 49: ...em Battery voltage 12 V Lighting socket 7 pin in accordance with ISO 1724 In conjunction with oil cooler Socket for additional fan 3 pin in accordance with DIN9680 Hydraulic system Maximum operating p...

Page 50: ...sion sound pressure level is primarily dependent on the vehicle used 5 8 Drivable slope inclination Across the slope On left in direction of travel 15 On right in direction of travel 15 Up the slope a...

Page 51: ...filling Glygoyle 30 SNR 130563 Glygoyle HE 220 ARAL DEGOL GS 220 BP Enersyn SG XP 220 Castrol Alphasyn PG 220 Optiflex A 220 Tribol 800 220 Fuchs RENOLIN PG 220 Fuchs Lubritech GEARMASTER PGP 220 Kl...

Page 52: ...lists several gear oil types that comply with the standard Manufacturer Gear oil Wintershall Factory filling ERSOLAN 460 Agip Blasia 460 ARAL Degol BG 460 Autol Precis GEP 460 Avia Avilub RSX 460 BP...

Page 53: ...or ballast weights TH kg Rear axle load of the operational tractor without mounted implement or ballast weights GV kg Total weight of front mounted implement or front ballast GH kg Permissible total...

Page 54: ...the centre of the rear axle and the centre of the lower link connection d m Centre of gravity distance Distance between the centre of the lower link coupling point and centre of gravity of the rear mo...

Page 55: ...values in the following table IMPORTANT Danger of accident due to implement damage caused by excessive loads Check if the calculated loads are smaller or equal to the permissible loads Actual value ac...

Page 56: ...ithout spacer disc 1 Determine the spacer discs according to the catch hooks on the tractor 2 Install the ball sleeves and spacer discs 6 3 Installing the universal joint shaft on the implement NOTE T...

Page 57: ...acket 1 under the universal joint shaft 6 Put the universal joint shaft in the bracket 1 CMS I 00003520 6 4 Using the centre line eradicator The centre line eradicator 1 levels the tillage horizon bet...

Page 58: ...t the switch 1 in position 1 2 When the lamp 2 lights up put the beige tractor control unit in float position The hydraulic top link is now in float position 2 1 CMS I 00003249 3 To block the hydrauli...

Page 59: ...link 2 4 Check whether the top link catch hooks 3 and lower link catch hooks 4 are correctly locked CMS I 00001225 6 6 2 Coupling the hydraulic hose lines All hydraulic hoses are equipped with handles...

Page 60: ...e tool tines Increase Double acting Reduce Yellow Track marker Unfold Double acting Fold Blue Top link Lengthening Double acting Shortening Red Pressure relief through pressureless return flow WARNING...

Page 61: ...draulic plugs 3 Couple the hydraulic hose lines 1 to the hydraulic sockets of the tractor according to the marking 2 The hydraulic plugs lock perceptibly 4 Route the hydraulic hose lines with sufficie...

Page 62: ...ply for additional fan 1 Insert the plug for the additional fan power supply 2 Route the supply cable with sufficient freedom of movement and without chafing or pinching points 3 Switch on the 12V soc...

Page 63: ...1 4 Pull on the locking lever 2 The locking pins 3 are released 5 Park the linch pin on the locking lever CMS I 00002985 6 To extend the hydraulic top link see section Using the hydraulic top link The...

Page 64: ...ENTS The transport frame is uncoupled 1 Raise the implement 2 actuate the green 2 tractor control unit The transport lock is unloaded 3 Until the implement sections have reached the end position Actua...

Page 65: ...depth Higher Deep tillage Lower Shallow tillage 2 Raise the implement The depth setting pins 3 are no longer resting on the carrying arms 2 3 Secure the tractor and implement 4 Remove the linch pin 1...

Page 66: ...tillage 4 Very deep tillage 8 Raise the implement The depth setting pins are no longer resting on the carrying arms 9 Remove the linch pin 10 Insert the depth setting pin 3 at the desired position 11...

Page 67: ...th setting pin Working depth 1 Very shallow tillage 2 Somewhat deeper tillage 3 Even deeper tillage 4 Very deep tillage 16 Insert the depth setting pin 3 at the desired position 17 Secure the depth se...

Page 68: ...control unit or For shallower soil tillage actuate the blue 2 tractor control unit The hydraulic cylinders are supported by the carrying arms 2 Read the working depth on the scale 2 3 Lock the tracto...

Page 69: ...the universal operating tool in the adjustment device 1 3 Hold the universal operating tool 4 in position 4 Release the locking mechanism Work application Working depth After the plough The levelling...

Page 70: ...es higher at the front 3 Move the side guide plates to the desired position using the handle 1 4 Tighten the bolts 4 The soil guiding angle brackets may not work too deep The soil guiding angle bracke...

Page 71: ...th the nut 2 2 Make the same setting for the opposite side of the implement CMS I 00002978 6 7 8 Adjusting the scraper to the roller The scrapers on the roller are set at the factory The scrapers can...

Page 72: ...aised for transporting the implement The track markers are hydraulically locked CMS I 00002951 REQUIREMENTS The implement is unfolded 1 Apply pressure to the yellow 1 tractor control unit The track ma...

Page 73: ...To move the track marker disc 3 in the desired position pull out the handle 1 4 Tighten the bolt 5 If the setting range is not enough loosen the bolts 4 with the universal operating tool 6 Move the tr...

Page 74: ...Make the same setting for the opposite side of the implement 5 After 5 hours of operation check the bolt connection for tight fit 1 2 CMS I 00001077 6 7 10 Preparing the wheel mark eradicator for ope...

Page 75: ...king pin with the linch pin 9 Install the shear bolt 10 Install the nut and tighten it CMS I 00004508 6 7 10 2 Adjusting the wheel mark eradicator to the track width REQUIREMENTS The implement is rais...

Page 76: ...sening of various soils Medium pulling force requirement 3 Narrow coulter Deep loosening of light soils Low pulling force requirement CAUTION Risk of injury from sharp edges on the coulters and the bo...

Page 77: ...sandy soils Shallow soil tillage If the ratchet clutch reacts too frequently immediately increase the universal joint shaft speed to 1000 rpm 1 Depending on the set gear ratio 1 selected universal joi...

Page 78: ...nt shaft speed to 1000 rpm 1 Depending on the selected gear 2 selected universal joint shaft speed 4 and the desired tine speed 3 determine the desired gear ratio 1 2 1 3 4 CMS I 00003272 ENVIRONMENTA...

Page 79: ...ration This setting can be adapted to the operating conditions 1 Raise the implement 2 To engage the transport lock fold the implement sections 3 Loosen the lock nut 1 4 Move the setting screw 2 to th...

Page 80: ...nt 2 Until the implement sections have reached the end position actuate the green 2 tractor control unit 3 When the transport lock 1 is engaged release the pull rope and move the green tractor control...

Page 81: ...To reduce the tractor rear axle load the rotary cultivator is connected to the transport frame 1 CMS I 00003162 1 Slowly drive the tractor towards the transport frame 2 2 lower the implement The catc...

Page 82: ...3 is locked 8 Secure the locking lever with a linch pin CMS I 00003046 IMPORTANT The seeding combination with the coupled transport frame may not be driven in the rigid 3 point hitch Put the hydrauli...

Page 83: ...ion regulations The vehicle owner and driver are responsible for compliance with the regulations Observe the transport width when the potato tines are installed 6 8 5 Telescoping the track marker 1 Se...

Page 84: ...determine the payload of the implement Never exceed the payload of the implement Maximum payload Permissible technical implement weight tare weight 1 Read the permissible technical implement weight f...

Page 85: ...ome worn when constantly working in the soil Replace the tines before they reach the minimum length If the set working depth is greater than the tine length the tool carriers are constantly working in...

Page 86: ...e counter actuate the yellow tractor control unit several times until the tramline counter detects the correct tramline 7 4 Turning on the headlands 1 To prevent lateral loads when driving in curves o...

Page 87: ...oaded 3 Until the implement sections have reached the end position Actuate the pull rope and actuate the green 1 tractor control unit 4 When the implement sections have reached the end position releas...

Page 88: ...tre line eradicator onto solid ground The centre line eradicator must penetrate into loose soil Park the implement sections on a level surface with solid ground 8 3 Uncoupling the power supply 1 Pull...

Page 89: ...lic hose lines 1 in the hose cabinet 1 CMS I 00001250 8 5 Uncoupling the 3 point mounting frame 1 Park the implement on a level surface with solid ground 2 Release the top link 1 3 Uncouple the top li...

Page 90: ...ease the fastening chain from the tractor see Universal joint shaft operating manual 4 Release the universal joint shaft from the tractor PTO shaft 5 Put the universal joint shaft in the bracket 1 CMS...

Page 91: ...oil level in the spur gear trough see page 90 After the first 50 operating hours Changing the oil of the manual transmission see page 91 Changing the oil of the angular gearbox see page 92 Replacing...

Page 92: ...ear trough see page 90 Every 50 operating hours as required Universal joint shaft maintenance see page 95 Every 50 operating hours Every 3 months Checking the wheel mark eradicator coulter see page 94...

Page 93: ...he manufacturing date 1 CMS I 00000532 4 Have any worn damaged or aged hydraulic hose lines immediately replaced at a specialist workshop 5 Retighten loose bolted connections 9 1 4 Checking the wheel...

Page 94: ...ines is undercut replace the tines 150 mm CMS I 00003613 9 1 6 Replacing the tines INTERVAL as required 1 Remove the linch pin 3 2 Remove the pin 1 from the tool carrier 3 Remove the tine 2 1 2 3 CMS...

Page 95: ...L After initial operation Every 50 operating hours or weekly 1 Park the implement on a horizontal surface 2 If the oil level is not visible in the inspection glass 2 Remove the refill screw 1 3 Refill...

Page 96: ...pecification 2 and the technical data 5 When the oil level is visible between the markings on the dipstick install the oil dipstick with a new sealing ring 6 install the oil dipstick with a new sealin...

Page 97: ...r gear trough CMS I 00003087 9 1 10 Changing the oil of the manual transmission INTERVAL After the first 50 operating hours Every 500 operating hours ENVIRONMENTAL INFORMATION Danger due to escaping o...

Page 98: ...e of oil removal material in an environmentally friendly manner 1 Place a suitable container below the oil drain opening 2 Remove the oil dipstick 3 3 Remove the oil drain plug 1 4 Clean the chip catc...

Page 99: ...place the oil filter in the oil filter cartridge 4 Fill the oil filter cartridge up to the top edge with an oil in accordance with the technical data 5 Lightly lubricate the new sealing ring on the oi...

Page 100: ...e wheel mark eradicator coulter has been exceeded the tool carriers constantly work in the soil horizon Replace the coulter when the wear limit has been reached If the distance 1 between the coulter t...

Page 101: ...ft manufacturer 1 CMS I 00003044 9 1 15 Universal joint shaft maintenance INTERVAL Every 50 operating hours or as required Perform maintenance on the universal joint shaft according to the instruction...

Page 102: ...ation schedule To ensure that dirt is not pressed into the lubrication points thoroughly clean the grease nipples and the grease gun Only grease the implement with the lubricants listed in the technic...

Page 103: ...w of lubrication points CMS I 00003009 Every 50 operating hours Every 6 months 1 2 CMS I 00003003 CMS I 00003004 CMS T 00004121 A 1 9 Repairing the machine Lubricating the implement MG6750 EN II C 1 2...

Page 104: ...3 4 CMS I 00003005 CMS I 00003002 5 CMS I 00003006 Every 100 operating hours Every 6 months 6 CMS I 00003007 9 Repairing the machine Lubricating the implement MG6750 EN II C 1 21 07 2021 98...

Page 105: ...see page 101 Excessive torques on the ratchet clutch see page 101 The additional fan on the oil cooler is not rotating Malfunction of the additional fan regulation see page 101 The lighting for road t...

Page 106: ...ft speed 4 Resume working After the tines have encountered and obstacle the obstacle is jammed between the tines The ratchet clutch does not engage automatically 1 Raise the implement 2 Secure the tra...

Page 107: ...xcessive torques on the ratchet clutch Universal joint shaft speeds lower than 1000 rpm cause high torques on the ratchet clutch If the ratchet clutch is often triggered set the speed of the universal...

Page 108: ...high pressure nozzle Never direct the cleaning jet of the high pressure cleaner or hot water high pressure cleaner onto the marked components Never aim the cleaning jet of high pressure cleaners or h...

Page 109: ...at the marked lashing points the implement can be damaged during lifting and endanger safety Only attach the slings for lifting at the marked lashing points To determine the required load bearing capa...

Page 110: ...are not attached at the marked lashing points the implement can be damaged during lashing and endanger safety Attach the lashing straps only at the marked lashing points CMS I 00003251 REQUIREMENTS T...

Page 111: ...10 9 12 9 M8 13 25 35 41 M8x1 27 38 41 M10 16 17 49 69 83 M10x1 52 73 88 M12 18 19 86 120 145 M12x1 5 90 125 150 M14 22 135 190 230 M 14x1 5 150 210 250 M16 24 210 300 355 M16x1 5 225 315 380 M18 27 2...

Page 112: ...M30 46 1450 2000 2400 M30x2 1600 2250 2700 CMS I 00000065 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 Nm 2 4 4 9 8 4 20 4 40 7 70 5 112 174 242 342 470 589 11 2 Other applicable documents Tractor o...

Page 113: ...erating materials Operating materials serve to ensure operational readiness Operating materials include e g cleaning agents and lubricants such as lubricating oil greases or cleaners T Tractor In this...

Page 114: ...nual transmission 91 Oils and filling capacities 45 Checking the oil level Angular gearbox 90 Manual transmission 89 Spur gear trough 90 Checking the set working depth 79 Cleaning 102 Contact data Tec...

Page 115: ...ator to the track width 69 Uncoupling the transport frame 57 Unfolding the implement 58 73 81 Using the centre line eradicator 51 Working depth adjustment for the levelling board 63 Preparing the mach...

Page 116: ...ngth adjusting 67 telescoping 77 Transport width with installed potato tines 77 U Uncoupling the transport frame 57 Uncoupling the universal joint shaft 84 Unfolding the implement 58 73 81 Universal j...

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Page 118: ...AMAZONEN WERKE H DREYER SE Co KG Postfach 51 49202 Hasbergen Gaste Germany 49 0 5405 501 0 amazone amazone de www amazone de MG6750 EN II C 1 21 07 2021...