amc VIBRO AVM GATEWAY, User Manual

Page 1: ... 2018 AMC VIBRATION SENSOR amc VIBRO Sp z o o Pilotow 2e 31 462 Krakow Poland T 48 12 362 97 60 S 48 12 362 97 63 info amcvibro pl KRS No 0000618618 REGON No 364497010 VAT No PL6772403385 www amcvibro pl AVS 2000R ...

Page 2: ...ion 8 3 3 Calculated estimates 9 3 4 Work modes 9 Operation of AVM GATEWAY 11 4 1 Method of operation 11 4 2 Technical specification 12 Mechanical installation 12 5 1 AVS 2000R housing 12 5 2 AVM GATEWAY housing 14 Sensors network configuring 15 6 1 Connection parameters 15 6 2 AVS 2000R set up 17 Data storage and presentation 21 7 1 General information 21 7 2 Status 21 7 3 Data 26 7 4 Download 28...

Page 3: ...tiple and default configuration 19 Figure 12 Quick configuration 20 Figure 13 Front page of GATEWAY Boxes view 21 Figure 14 Legend the meaning of graphic markings 22 Figure 15 Front page of GATEWAY Table view 22 Figure 16 Detailed view of the sensor 22 Figure 17 The AVM GATEWAY information 23 Figure 18 Detailed information from AVS 2000R Part I 24 Figure 19 Detailed information from AVS 2000R Part...

Page 4: ...IP address 39 Figure 36 Wake up the Vibration sensor 40 Figure 37 Removal of the AVS 2000R from the network 40 List of tables Table 1 Technical parameters of the AVS 2000R 8 Table 2 Technical parameters of the AVM GATEWAY 12 Table 3 AVS 2000 housing 14 Table 4 AVM GATEWAY housing 15 Table 5 Connection parameters 16 Table 6 GATEWAY settings 16 Table 7 AV SENSOR settings 17 Table 8 Status of the AVS...

Page 5: ... The manufacturer is not liable for any damage to the AVS equipment as a result of improper use non use instructions described in this manual or maintenance and operation by unauthorized persons 1 3 Symbols NOTE Information marked with this sign are of particular importance to the safety of the system 1 4 Important recommendations System components are not resistant to aggressive cleaning agents a...

Page 6: ...lemented website where the user can configure the system view and download gathered data When the above devices work together they form the AV SENSOR system The wireless technology spares the hassle of wire routing to the machine the costs of laying cable routes and unforeseen repairs The main advantages of the system are simple and quick assembly disassembly and scalability The AV SENSOR wireless...

Page 7: ...easurement data are collected periodically according to the configured interval During the transmission with the GATEWAY the Vibration sensor LED blinks approximately once per second In case of communication measurement problems data is stored in the internal memory of the device and transmitted at the time of re connection so the continuity of measurement is maintained The device can report alert...

Page 8: ...ck limit 5000 g peak Hazardous environment non Operating temperature 40 C to 85 C Network standard Star mesh topology Radio standard ISM 868 MHz Europe 915 MHz USA Wireless range Up to 150 meters in a typical industrial conditions Battery 7 2 V 2 x AA cell lithium thionyl chloride Li SOCl2 Battery lifetime Up to 6 years 5800 measurements with network synchronization 8096 measurements without netwo...

Page 9: ...S value of acceleration or velocity in eight defined bands BEC For permanent storage of data the device has a flash memory and it can store the results of up to 8096 measurement cycles in it 3 4 Work modes Basically we can distinguish two modes active and inactive storage mode In storage mode the device is turned off The active mode can be divided into normal operation mode operating mode in the w...

Page 10: ...can choose the interval in which the sensor will wake up For example with a selected interval of 2 hours the Vibration sensor will wake up every day at 0 a m 2 a m 4 a m and so on This applies to field General Configuration area in Configuration website tab Figure 4 Active state and wake up intervals ...

Page 11: ...es to field Acquisition parameters area in Configuration website tab For example an alarm will be reported at the Repeat parameter equal to 2 during the third threshold violation 1 occurrence 2 repetitions Operation of AVM GATEWAY Figure 5 AVM GATEWAY 4 1 Method of operation AVM GATEWAY is the coordinator of wireless sensor network It is used for configuration or downloading measurements and repor...

Page 12: ...using 1 Choose a mounting position on the machine housing a Choose what type of mount you should use Refer to the machine warranty information to verify which housing is suitable drilling a mounting hole or using an adhesive mounting pad b Provide enough space to install the sensor c Define a place for optimal radio frequency connectivity 2 Prepare the mounting position a Prepare a clean surface U...

Page 13: ...13 AMC VIBRATION SENSOR AMC VIBRO Sp z o o Figure 6 AVS 2000R dimensions in millimeters ...

Page 14: ...ousing Parameter Value Case material Aluminum stainless steel M8 screw Width 65 mm Height 137 mm Length 65 mm 5 2 AVM GATEWAY housing The maximal dimensions of the AVM GATEWAY module are 106 x 187 x 56 mm The GATEWAY housing does not have mounting holes or screws ...

Page 15: ...nges button The changes are approved separately for GATEWAY and for Vibration sensor The changes on the GATEWAY are updated immediately after they are saved Changes made for Vibration sensors are updated during next connection The re configuration status is visible in the detail view of Vibration sensors in the Status tab 6 1 Connection parameters NOTE In order to enter the GATEWAY website it is n...

Page 16: ... Port fixed 11664 Default user name and password admin GATEWAY settings that can be configured are in table 6 The area for entering these settings is presented in the figure 8 Table 6 GATEWAY settings Number Parameter to set 1 User name and password 2 GATEWAY name 3 IP address 4 Modbus activation 5 OPC activation Figure 8 Administrator panel ...

Page 17: ...y this parameter 5 State activation If you uncheck this box and send configuration the AVS 2000R will go into the inactive storage mode 6 Wakeup interval for Warning Alarms for Channel X Y During operation when warnings or alarms occurred the AVS 2000R wake up every time specified by this parameter 7 Repeat for Warning Alarms for Channel X Y In order to some event reported it must be repeated this...

Page 18: ...18 AMC VIBRATION SENSOR AMC VIBRO Sp z o o Figure 9 Sensor configuration part 1 ...

Page 19: ...s The first one is to choose the Multiple configuration it will work for many sensors at once Just select the method from the drop down list and select the sensors to which you want to send the new configuration You can also enter a Default configuration to any new sensor in the network Figure 11 Multiple and default configuration ...

Page 20: ... This can be used for example to drag a configuration of Vibration sensor ID 1 to the ID 2 module Figure 12 Quick configuration You can also save the configuration of the currently selected sensor Select this button to save the configuration on a hard disk of your device Select this button to save the configuration on the GATEWAY in the folder of your choice ...

Page 21: ...sentation of the state of sensors their name MAC address and battery status All modules present in the network assigned to the GATEWAY are visible in the Overview field To remove them from the network click on the X mark in the upper right corner of the rectangle representing the AVS device or on the left side in the screen Figure 13 Front page of GATEWAY Boxes view 7 2 Status The condition of the...

Page 22: ... view you will additionally see the amount of free memory and the number of reported errors in the form number of reported errors from channel 1 number of reported errors from channel 2 Similar information will be seen after hovering the cursor over the rectangle representing the sensor Figure 15 Front page of GATEWAY Table view Figure 16 Detailed view of the sensor ...

Page 23: ... that the GATEWAY time is sent to the Vibration sensors and they save this date and this is operation time for them Figure 17 The AVM GATEWAY information In the detailed view of any sensor choice in the bar on the left side you can see its detailed status These are the elements described in table 8 Also in this case for the user s convenience the level of the estimate is color coded in the same ma...

Page 24: ...24 AMC VIBRATION SENSOR AMC VIBRO Sp z o o Figure 18 Detailed information from AVS 2000R Part I Figure 19 Detailed information from AVS 2000R Part II ...

Page 25: ...ates to send New configuration status If the newly sent configuration from AVM GATEWAY is not yet saved by AVS 2000R the following message appears The new configuration is not yet present on the sensor Status of configuration transmission If there is an error when sending the configuration a message is displayed An error occurred on configuration transmission Battery alert If the battery has run o...

Page 26: ...choose to view Each sensor is uniquely identified by the MAC address The sensor can assume different names over its lifetime Then data from periods when the sensor had different names can be viewed in the Data Archive tab There you should choose the name assigned to the sensor at given time and the file with the date of saving measurements which you want to analyze In the Current Values tab you ca...

Page 27: ...27 AMC VIBRATION SENSOR AMC VIBRO Sp z o o Figure 21 Data plot Figure 22 Data tab Current Values ...

Page 28: ...ate Title of column to draw a graph click on the selected column title Selected curves and chart legend are visible in the area of the graph 7 4 Download The Measurements are stored in CSV format and can be downloaded via the website in the Download tab Both the tab and the content of the sample file are presented in the figures below After clicking the Download button the file archive is download...

Page 29: ...he alarm of the first estimate that is acceleration 0 Peak from channel X The second bit from the left means that the source of occurrence is acceleration RMS from channel Y and so on Sensor Status bit coding is as follows counting out from LSB that is from the right side The value of 1 means the presence of the mentioned state 1 Active mode 2 Temperature measurement failed 3 RTC chip error 4 Flas...

Page 30: ...rent if only still ongoing alerts are displayed Type Warnings or Alarms or All Estimate a kind of estimate which is the source of occurrence alert Start date parameter informs when the occurrence began and the End date parameter informs when the occurrence was stopped Figure 25 Events tab 7 6 Modbus and OPC protocols Due to AVM GATEWAY functionality measurement data can be readed in various ways F...

Page 31: ... 2 0 59 Status RF MAC 2031 8 x uint16_t 16 ASCII Id 2039 uint16_t 2 number Battery Life 2040 uint16_t 2 Temperature 2041 int16_t 2 C Voltage supply 2042 uint16_t 2 mV SENSOR Status 2043 uint16_t 2 binary RF Status 2044 uint16_t 2 binary Left Estimates 2045 uint16_t 2 binary Free memory 2046 uint16_t 2 number Estimates CH1 Warning 2047 uint16_t 2 binary Alarm 2048 uint16_t 2 binary acceleration 0 P...

Page 32: ...agnostic status The method of marking is as follows Warnings and Alarms the value in the warning and alarm field has a 16 bit binary format A value of 1 indicates the presence of a warning or alarm and a value of 0 means that they are not present The LSB in a file the first bit visible on the far right side means the alarm of the first estimate that is acceleration 0 Peak from channel X The second...

Page 33: ... Configuration Active vs x conf active Configruration Wakeup interval vs x conf wakeup Diagnostic Batery life vs x diag battLife Diagnostic Free memory vs x diag freeMem Diagnostic Id vs x diag id Diagnostic MAC vs x diag mac Diagnostic RF Status vs x diag rfStatus Diagnostic Status vs x diag status Diagnostic Temperature vs x diag temp Diagnostic Voltage supply vs x diag voltSupply Estimate Ch n ...

Page 34: ...34 AMC VIBRATION SENSOR AMC VIBRO Sp z o o Figure 27 The OPC structure for the Vibration sensor ...

Page 35: ...bed in chapter 4 8 2 AVM GATEWAY part 2 Connect the AVM GATEWAY to the power supply as shown in figure 28 After connecting the module to the power supply it will automatically start After two minutes it will be ready to work and the website will respond Figure 28 AVM GATEWAY description of connectors 3 Connect the AVM GATEWAY to the your computer using an Ethernet network cable Do it as shown in t...

Page 36: ...C computer from which you will connect to the AVM GATEWAY For the first use set your computer IP address to 192 168 0 2 and the subnet mask 255 255 255 0 You do not need to fill other fields The illustrations below show how to do it in the Windows 7 operating system Left click on the Start button and open Control Panel Figure 30 OS Control Panel ...

Page 37: ...AMC VIBRATION SENSOR AMC VIBRO Sp z o o Left click on View network status and tasks option Figure 31 OS Network settings Left click on Change adapter settings option Figure 32 OS Network and Sharing Center ...

Page 38: ...R AMC VIBRO Sp z o o Right click on your network adapter and open its Properties Figure 33 OS Network adapter properties Double click on Internet Protocol Version 4 TCP IPv4 field Figure 34 OS Network adapter change settings ...

Page 39: ...o be able to set the AVM GATEWAY module to the IP address of your wish 8 3 AVS 2000R part 6 Now you should wake up all of the AVS devices by applying a neodymium magnet to a device until LED blinks After waking up the sensors will take measurements and register in the radio network map They will be visible on the website Status tab Overview field They will work according to the default configurati...

Page 40: ...e you can hold the magnet in the same place as in the figure 36 for about 5 seconds until the LED light starts to blink quickly Then just put the magnet away Then LED light will stop blinking and the device will be in storage mode To exit the storage mode an operator must hold the magnet for a second in the same place as before figure 36 until the LED lights up Figure 37 Removal of the AVS 2000R f...

Page 41: ...um metal batteries on hot metal surfaces If you store an inactive Vibration sensor remember to remove the battery The lithium batteries will typically last up to six years 9 1 Hazardous Materials AVS 2000R system does not use any hazardous materials outlined by RoHS These regulations confirm that lead mercury cadmium hexavalent chromium polybrominated biphenyls polybrominated diphenyl ether or oth...