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PN 05605

 

04/2020

 

TROUBLESHOOTING GUIDE

 

WARNING:  BEFORE  ATTEMPTING  TO  CORRECT  ANY  LEAKAGE  PROBLEM,  BE  SURE  THAT  THE 

AGENT CYLINDER IS COMPLETELY DEPRESSURIZED. Always use caution when opening 

the shutoff nozzle or any other connection as a leaking nitrogen cylinder valve seat may 

have pressurized the agent cylinder. Refer to the recharge procedure for proper method 

of depressurization.

 

 

 

PROBLEM

 

CORRECTIVE ACTION

 

1.

 

Nitrogen 

cylinder 

gauge 

reads low or high

 

Temperature may have affected the pressure reading

 

 

Temperature (F)

 

35º

 

70º

 

120º

 

 

Temperature (C)

 

 2º

 

21º

 

 49º

 

Recommended Pressure

 

 

psi

 

 

 

1880

 

2015

 

2200

 

 

MPa

   

 

13.0

 

13.9

 

15.2

 

Minimum Pressure

 

 

psi

 

 

 

1590

 

1700

 

1900

 

 

MPa

   

 

11.0

 

11.7

 

13.1

 

NO CORRECTIVE ACTION IS REQUIRED IF THE PRESSURE 
IS WITHIN PARAMETERS STATED ABOVE.

 

2.

 

Nitrogen  pressure  is  too  low. 
Valve  is  closed.  Tamper  seal 
is  intact.  There  is pressure  in 
the  agent  and  nitrogen 
cylinders.

 

Valve  seat  has  leaked  and  has  pressurized  the  agent  cylinder. 
Follow  Recharge  Procedure  for  restoring  the  extinguisher  to 
service.

 

3.

 

Nitrogen  pressure  is  too  low. 
Valve  is  closed.  Tamper  seal 
is 

intact. 

No 

pressure 

observed 

in 

the 

agent 

cylinder.

 

Leakage  in  the  nitrogen  valve  at  other  than  the  valve  seal. 
Replace with a properly charged nitrogen cylinder.

 

4.

 

Shutoff nozzle does not move 
freely.

 

Disassemble, clean, and lubricate.

 

5.

 

Unable  to  remove  the  agent 
cylinder cap.

 

Agent  cylinder  may  be  pressurized.  Make  no  further  attempt  to 
remove  the  cap  until  this  is  checked.  See  the  Recharge 
Procedure for proper depressurization method.

 

6.

 

Nitrogen hose cut, cracked or 
abraded.

 

Replace hose assembly.

 

7.

 

Chemical agent and pressure 
leaking  from  the  safety  disc 
assembly.  (Models  450,  451, 
452)

 

Inspect  safety  outlet  for  tightness  or  damage.  Tighten  if 
necessary.  NOTE:  Only  tighten  the  large  hex  nut  of  the 
assembly. The small round nut containing the holes is factory set 
to a specific torque value. Do not attempt to adjust. If damaged 
or ruptured, replace complete Amerex Safety Disc Assembly.

 

Summary of Contents for 450

Page 1: ...D TITLE CT B002026 4 29 20 COVER SHEET DO NOT PRINT THIS PAGE FOR ACTUAL MANUAL INTERNAL USE ONLY NOTES 1 THIS COVERSHEET FOR INFORMATIONAL PURPOSES ONLY DO NOT PRINT THIS PAGE IN MANUAL 2 DESCRIPTION MANUAL OWNER S SERVICE FOR 45 46 47 WHEELED EXTINGUISHERS 3 ACTUAL PRINTED MATERIAL TO CONSIST OF ATTACHED 4 OVERALL SIZE OF PRINTED DOCUMENT PAGES 8 1 2 X 11 ON 20 LB PAPER 5 PRINTED MATERIAL TO MAT...

Page 2: ...None of these meet UL requirements and all of them void the Amerex extinguisher warranty and UL listing DO NOT SUBSTITUTE RECHARGE FIRE EXTINGUISHERS IMMEDIATELY AFTER ANY USE AMEREX CORPORATION DOES NOT SERVICE MAINTAIN OR RECHARGE FIRE EXTINGUISHERS THIS MANUAL IS PUBLISHED AS A GUIDE TO ASSIST QUALIFIED SERVICE PERSONNEL IN THE INSPECTION MAINTENANCE AND RECHARGE OF AMEREX FIRE EXTINGUISHERS ON...

Page 3: ... as it must be installed whenever the cylinder is transported Check the cylinder pressure The gauge shall read approximately 2015 PSI 13 9 MPa at 70 F 21 C ambient temperature The T handle valve shall have a pull pin and tamper seal Installed 8 Remove and save the safety vent plug installed on outlet of T handle gas cylinder valve Connect the gas supply hose firmly into the nitrogen cylinder valve...

Page 4: ...TO 60 SECONDS EFFECTIVE RANGE OF THE AGENT THROW 30 to 40 feet 9 TO 12 m HOSE LENGTH 50 feet 15 24 m SHUTDOWN 1 After making sure that the fire has been completely extinguished close the nozzle valve and close nitrogen cylinder valve push T handle to closed position Wheeled Extinguisher Tip over until it rests on both wheels and handle in this position much of the remaining chemical will stay in t...

Page 5: ...uisher will operate effectively and safely It includes a thorough examination for physical damage or condition to prevent its operation and any necessary repair or replacement It will normally reveal if hydrostatic testing is required NOTE NFPA 10 spells out wheeled extinguisher maintenance procedures NFPA requires that regulators on wheeled extinguishers be checked annually to meet manufacturer s...

Page 6: ...GULATED WHEELED EXTINGUISHERS NOTE Steps R a thru R d apply to models with a Regulator These procedures shall be performed only by professionally trained and qualified service personnel thoroughly familiar with industry service procedures and safety precautions All extinguisher and service equipment components fittings and adapters must be in good condition and properly connected The only regulato...

Page 7: ...Operate the discharge valve lever to ensure proper operation and to clear the hose of any obstructions if hose is obstructed refer to Troubleshooting section of this manual f Close the nitrogen pressure source and slowly relieve remaining pressure by fully opening the discharge valve lever 9 Remove the agent cylinder fill cap and examine it closely for any signs of damage cracks or thread wear Cle...

Page 8: ...LEASE THE SAFETY VENT PLUG SHIPPED WITH THE EXTINGUISHER OR THE TEST KIT SAFETY VENT PLUG MUST BE INSTALLED TO PROTECT SERVICE PERSONNEL FROM A HIGH VELOCITY DISCHARGE IN CASE THE LEVER IS ACCIDENTALLY OPENED 14 Install a new Amerex Moisture Seal per instructions in the package Securely connect the discharge hose to the extinguisher When assembling the hose to the agent cylinder or nozzle to the h...

Page 9: ...ipping cap unscrew the wing nuts and remove the nitrogen cylinder from the extinguisher 5 Remove the 50 discharge hose from the storage rack and disconnect the hose from the agent cylinder fitting Blow out any dry chemical agent remaining in the hose Clean hose remove and discard the hose gasket from the female coupling 6 Remove remainder of ruptured moisture seal from the agent cylinder fitting R...

Page 10: ...inders Valve seat has leaked and has pressurized the agent cylinder Follow Recharge Procedure for restoring the extinguisher to service 3 Nitrogen pressure is too low Valve is closed Tamper seal is intact No pressure observed in the agent cylinder Leakage in the nitrogen valve at other than the valve seal Replace with a properly charged nitrogen cylinder 4 Shutoff nozzle does not move freely Disas...

Page 11: ...acing between side brackets and over the top bracket 2 The second loop is a REVERSE loop Notice that the hose passes behind the loop on this reverse loop If instructions are followed the hose will uncoil without kinks 3 The next loop is a regular hose in front loop Succeeding loops are alternated reverse front reverse etc for six full loops 4 Adjust the loops so that the nozzle fits into the nozzl...

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